NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
128 reports108,000 miles · Jun 25, 2008
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2003 PONTIAC AZTEC. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 07V349000 (FUEL SYSTEM, GASOLINE:STORAGE). THREE WEEKS LATER, SHE SMELLED A STRONG ODOR OF GASOLINE COMING FROM THE VEHICLE. THE MANUFACTURER INFORMED HER THAT SHE WAS SENT THE NOTICE IN ERROR; THEREFORE, THE CONTACT WO…
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TL*THE CONTACT OWNS A 2003 PONTIAC AZTEC. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 07V349000 (FUEL SYSTEM, GASOLINE:STORAGE). THREE WEEKS LATER, SHE SMELLED A STRONG ODOR OF GASOLINE COMING FROM THE VEHICLE. THE MANUFACTURER INFORMED HER THAT SHE WAS SENT THE NOTICE IN ERROR; THEREFORE, THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COSTS. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 108,000. UPDATED 07/15/08 *BF THE CONSUMER STATED THE PROBLEM WAS NOT RELATED TO THE RECALL. THE PROBLEM WAS ALEAKING FULE LINE GOING INTO THE FUEL FILTER. UPDATED 07/15/08.
NHTSA ODI #10232254
Mileage unknown · Jun 5, 2008
Fuel System, GasolineLatches/locks/linkagesService Brakes, Hydraulic
1)WHEN I REMOVED GAS CAP TO FILL TANK WITH GAS, I HEARD A HISSING SOUND COMING OUT OF THE GAS TANK. WHEN TRYING TO FILL TANK WITH GAS, HOSE KEPT CLICKING OFF AND WOULD NOT ALLOW ME TO PUT GAS IN THE TANK. I WENT TO A DIFFERENT GAS STATION AND THE SAME THING HAPPENED. I HAVE SINCE BEEN UNABLE TO USE THE CAR AS I CAN NOT FILL T…
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1)WHEN I REMOVED GAS CAP TO FILL TANK WITH GAS, I HEARD A HISSING SOUND COMING OUT OF THE GAS TANK. WHEN TRYING TO FILL TANK WITH GAS, HOSE KEPT CLICKING OFF AND WOULD NOT ALLOW ME TO PUT GAS IN THE TANK. I WENT TO A DIFFERENT GAS STATION AND THE SAME THING HAPPENED. I HAVE SINCE BEEN UNABLE TO USE THE CAR AS I CAN NOT FILL THE TANK. 2)THIS SECOND PROBLEM HAS BEEN ONGOING SINCE I PURCHASED THIS CAR. THE "SERVICE ENGINE SOON" LIGHT KEEPS COMING ON A REGULAR BASIS. I HAVE HAD THIS CHECKED OUT EACH TIME AND THE MECHANICS ALWAYS HAVE A HARD TIME IDENTIFYING THE PROBLEM. THIS HAS BEEN EXTREMELY COSTLY. FURTHER MORE, THE VEHICLE CAN'T PASS INSPECTION WITH THAT LIGHT ON. 3) THIS THIRD PROBLEM HAS ALSO BEEN ONGOING. I HAVE TO REPLACE MY BRAKES AT LEAST TWICE A YEAR. THEY WEAR DOWN QUICKLY AND MAKE AN AWFUL GRINDING NOISE. THE MECHANICS CANNOT UNDERSTAND THE REASON FOR THIS EITHER. EXCEPT TO TELL ME THIS CAR IS DEFECTIVE. 4)IN THE LAST YEAR OR SO, WHEN I MAKE A TURN IN EITHER DIRECTION, THERE IS A GRINDING NOISE. MY TRANSMISSION FLUID LEVELS ARE ALWAYS GOOD WHEN THIS HAPPENS. 5) THE HATCH DOES NOT OPEN WHEN THE AUTOMATIC OPENING BUTTON IS USED, MUST ALWAYS HAVE SOMEONE IN THE BACK TO OPEN IT AS I SIMULTANEOUSLY PUSH THE BUTTON. 6)WHEN I PRESS THE BRAKES TO STOP, IT FEELS LIKE THE BRAKES DISENGAGE OR THE ANTI-LOCK BRAKES KICK IN AND THIS HAPPENS WHEN ROAD IS DRY THIS CAR HAS BEEN A PIECE OF JUNK SINCE THE DAY I BOUGHT IT AND HAS CAUSED MULTIPLE FINANCIAL AND EMOTIONAL PROBLEMS WITH ALL IT'S DEFECTS. I WILL NEVER BUY A PONTIAC OR GM CAR AGAIN!!!!!!!!!!! *TR
NHTSA ODI #10230084
90,000 miles · Mar 20, 2008
Service Brakes, Hydraulic
THE BRAKES WANT STOP ON TIME AND THE CAR IS MAKING ALL KIND OF LOUD NOISES LIKE SOMETHING IS LOOSE IN THE FRONT WENT I TURN RIGHT. THE HEATER WANT WORK ON HIGH. I HAD THE FRONT DRIVERS SIDE WHEEL BARREL REPLACED BECAUSE IT WENT OUT NOW THIS. AFTER 20 YEARS I FINALLY BROUGHT A BRAND NEW CAR AND IT SEAMS TO HAVE MORE MAJOR PROBLEM…
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THE BRAKES WANT STOP ON TIME AND THE CAR IS MAKING ALL KIND OF LOUD NOISES LIKE SOMETHING IS LOOSE IN THE FRONT WENT I TURN RIGHT. THE HEATER WANT WORK ON HIGH. I HAD THE FRONT DRIVERS SIDE WHEEL BARREL REPLACED BECAUSE IT WENT OUT NOW THIS. AFTER 20 YEARS I FINALLY BROUGHT A BRAND NEW CAR AND IT SEAMS TO HAVE MORE MAJOR PROBLEMS THEN A USE ONE . I AM VERY DISAPPOINTED I HAVE JUST STARTED RIDING THE BUS BECAUSE I CAN'T AFFORD TO GET THIS FIXED AND I AM AFRAID I WILL CRASH. THEY SHOULD DO A RECALL ON THE 2003 AZTEK FOR THE BRAKES BEFORE SOMEONE IS INJURED. I HAVE SEEN AT LEAST 6 COMPLAINT ON THE BRAKES. I THINK THIS STARTS TO HAPPENS AFTER 80000 OR 90,000 MILES. *TR
NHTSA ODI #10221834
Mileage unknown · Mar 18, 2008
Fuel System, Gasoline
2003 PONTIAC AZTEK WITH A RECALL CONCERNING A FUEL LEAK. CONSUMER IS REQUESTING REIMBURSEMENT FOR RECALL REPAIR THAT WAS DONE BEFORE THE RECALL WAS RECEIVED. CONSUMER WOULD LIKE TOTAL REIMBURSEMENT. *KB
NHTSA ODI #10221696
Mileage unknown · Jan 15, 2008
Engine And Engine Cooling
I HAD THE INTAKE MANIFOLD REPLACED BY GM 1 1/2 YEARS AGO. NOW MY AZTEK HAS 82,000 AND CYLINDER #4 HAS NO COMPRESSION - THE ROCKER GASKET HAD STOPPED WORKING $800 LATER - TWO WEEKS LATER I HAVE NO COMPRESSION IN CYLINDER #6. MY CAR IS JUST 5 YEARS OLD! GM NEEDS TO STAND BEHIND THEIR PRODUCT. *TR
NHTSA ODI #10214958
68,180 miles · Nov 2, 2007
EquipmentPower TrainService Brakes, Hydraulic
TL*THE CONTACT OWNS A 2003 PONTIAC AZTEC. ON OCTOBER 26, 2006, THE CONTACT HEARD A RATTLING NOISE AND NOTICED WATER ON THE FLOOR OF THE FRONT PASSENGER SIDE OF THE VEHICLE. SHE TOOK THE VEHICLE TO THE DEALER THREE TIMES FOR THESE FAILURES. SOON AFTER HER WARRANTY EXPIRED, SHE WAS INFORMED THAT A BLOWER MOTOR WAS NEEDED FOR TH…
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TL*THE CONTACT OWNS A 2003 PONTIAC AZTEC. ON OCTOBER 26, 2006, THE CONTACT HEARD A RATTLING NOISE AND NOTICED WATER ON THE FLOOR OF THE FRONT PASSENGER SIDE OF THE VEHICLE. SHE TOOK THE VEHICLE TO THE DEALER THREE TIMES FOR THESE FAILURES. SOON AFTER HER WARRANTY EXPIRED, SHE WAS INFORMED THAT A BLOWER MOTOR WAS NEEDED FOR THE A/C SYSTEM AND SHE PAID FOR THE REPAIR. ON JANUARY 9, 2007, THE VEHICLE WAS TOWED TO A MECHANIC BECAUSE IT WOULD NOT START. THE MECHANIC STATED THAT SHE NEEDED A BATTERY. ON OCTOBER 30, 2007, THE VEHICLE WAS TAKEN TO THE DEALER FOR WINTERIZING AND REGULAR SERVICE MAINTENANCE. A NOISE WAS HEARD IN THE REAR OF THE VEHICLE AND IT WAS DISCOVERED THAT THE REAR DIFFERENTIAL NEEDED TO BE REPLACED. THE CONTACT PAID $3,023 FOR THE REPAIR. THE CURRENT MILEAGE WAS 76,143 AND FAILURE MILEAGE WAS 68,180. THE DEALER STATED PERFORMED REPAIRS ON THE REAR DIFFERENTIAL ASSEMBLY. UPDATED 11/16/07 *TR
NHTSA ODI #10207731
108,000 miles · Oct 24, 2007
Fuel System, Gasoline
WE HAVE REPLACED THE GAS TANK ON OUR 2003 AZTEK BECAUSE IT WAS LEAKING GASOLINE FROM AROUND THE JOINT WITH THE FILLER TUBE AND FILLING OUR HOUSE (WITH ATTACHED GARAGE) WITH A STRONG GAS SMELL. WE UNDERSTAND FROM YOUR WEBSITE THAT THIS PROBLEM IS THE SUBJECT OF A RECALL. THE ORIGINAL TANK IS NOT AVAILABLE. *TR
NHTSA ODI #10206818
88,000 miles · Oct 16, 2007
Power Train
TL*THE CONTACT OWNS A 2003 PONTIAC AZTEC. WHILE DRIVING 35 MPH, THE RPMS INCREASED FROM 2,500 TO 3,500 WITHOUT WARNING. THE VEHICLE WOULD NOT MOVE FORWARD. THE DEALER STATED THAT THE GEARS FAILED AND THE VEHICLE NEEDED A NEW TRANSMISSION. AS OCTOBER 16, 2007, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE FAILURE MILEAGE WAS …
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TL*THE CONTACT OWNS A 2003 PONTIAC AZTEC. WHILE DRIVING 35 MPH, THE RPMS INCREASED FROM 2,500 TO 3,500 WITHOUT WARNING. THE VEHICLE WOULD NOT MOVE FORWARD. THE DEALER STATED THAT THE GEARS FAILED AND THE VEHICLE NEEDED A NEW TRANSMISSION. AS OCTOBER 16, 2007, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE FAILURE MILEAGE WAS 88,000 AND CURRENT MILEAGE WAS 116,000.
NHTSA ODI #10205882
58,000 miles · Sep 28, 2007
Engine And Engine Cooling
INTAKE MANIFOLD GASKET LEAKS. PROBLEM EVIDENCED ITSELF AT ROUGHLY 58,000 MILES. IT APPEARS TO BE A COMMON DEFECTIVE CONDITION. *TR
NHTSA ODI #10204330
97,537 miles · Sep 20, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2003 PONTIAC AZTEK. DURING A ROUTINE INSPECTION, THE DEALER FOUND A CRACK IN THE FUEL TANK. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF FAILURE. THE MANUFACTURER STATED THAT HER VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER (FUEL SYSTEM, GASOLINE:STORAGE). THE FAILURE MILEAGE WAS 97,537 AND CURRE…
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TL*THE CONTACT OWNS A 2003 PONTIAC AZTEK. DURING A ROUTINE INSPECTION, THE DEALER FOUND A CRACK IN THE FUEL TANK. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF FAILURE. THE MANUFACTURER STATED THAT HER VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER (FUEL SYSTEM, GASOLINE:STORAGE). THE FAILURE MILEAGE WAS 97,537 AND CURRENT MILEAGE WAS 98,000. UPDATED 12/12/2007 *BF
NHTSA ODI #10203539
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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