NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
25 reportsClear category filter153,000 miles · Feb 5, 2018
Electrical SystemFuel/propulsion System
I HAVE BEEN HAVING ISSUES WITH MY AZREK SHUTTING OFF ON ME IN THE MIDDLE OF DRIVING AND NOW IT WINT EVEN START. I HAVE REPLACED THE FUEL PUMP AND VAPOR SENSOR DUE TO IT NOT GETTING ANY FUEL PRESSURE. I HAVE RESEARCHED AND THERE ARE 2 DIFFERENT RECALLS FOR MY VEHICLE WHICH HAVE NOT BEEN DONE DUE TO MY VIN NOT BEING ACNOWLEGED WIT…
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I HAVE BEEN HAVING ISSUES WITH MY AZREK SHUTTING OFF ON ME IN THE MIDDLE OF DRIVING AND NOW IT WINT EVEN START. I HAVE REPLACED THE FUEL PUMP AND VAPOR SENSOR DUE TO IT NOT GETTING ANY FUEL PRESSURE. I HAVE RESEARCHED AND THERE ARE 2 DIFFERENT RECALLS FOR MY VEHICLE WHICH HAVE NOT BEEN DONE DUE TO MY VIN NOT BEING ACNOWLEGED WITH THE RECALL
NHTSA ODI #11067057
Mileage unknown · Mar 17, 2017
Electrical SystemEngineFire
TL* THE CONTACT OWNED A 2003 PONTIAC AZTEK. AFTER THE CONTACT TURNED THE ENGINE OFF, BLACK SMOKE AND FLAMES APPEARED UNDER THE HOOD OF THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. A FIRE REPORT WAS NOT FILED. THE VEHICLE WAS DESTROYED AND TOWED. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE MANUFACTURER WAS NOT N…
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TL* THE CONTACT OWNED A 2003 PONTIAC AZTEK. AFTER THE CONTACT TURNED THE ENGINE OFF, BLACK SMOKE AND FLAMES APPEARED UNDER THE HOOD OF THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. A FIRE REPORT WAS NOT FILED. THE VEHICLE WAS DESTROYED AND TOWED. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN AND FAILURE MILEAGE WERE UNAVAILABLE.
NHTSA ODI #10966457
Mileage unknown · Dec 16, 2014
Electrical SystemFuel/propulsion SystemSteering
NOT EXACTLY SURE OF THE DATE OF THESE INCIDENTS, BUT I CAN SMELL FUMES COMING THROUGH THE VENTS WHEN I AM DRIVING, HAD TO GET THIS CHECKED A FEW WEEKS AGO. THE MECHANIC SAID THE GAS WAS LEAKING REPLACED THIS PART. I AM STILL SMELLING SOMETHING IN THE ENGINE AREA. I AM NOT SURE WHAT AND WHY. THE VEHICLE ALSO FEELS LIKE IT IS SHAK…
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NOT EXACTLY SURE OF THE DATE OF THESE INCIDENTS, BUT I CAN SMELL FUMES COMING THROUGH THE VENTS WHEN I AM DRIVING, HAD TO GET THIS CHECKED A FEW WEEKS AGO. THE MECHANIC SAID THE GAS WAS LEAKING REPLACED THIS PART. I AM STILL SMELLING SOMETHING IN THE ENGINE AREA. I AM NOT SURE WHAT AND WHY. THE VEHICLE ALSO FEELS LIKE IT IS SHAKING WHEN I APPLY THE BRAKES, AND THE BRAKES ARE FINE. IT USUALLY DOES IT WHEN I AM BRAKING AND ALSO WHEN I GO PAST 40MPH. IT HAS GOTTEN REALLY BAD THAT I AM THINKING ABOUT GETTING RID OF VEHICLE AND NOT HAVING A VEHICLE. ALSO, I CAN HEAR A CRANKING NOISE IN THE STEERING COLUMN WHEN I AM TURNING THAT MAKES ME THINK THE VEHICLE IS BREAKING IN HALF. I HAVE HAD TO REPLACE THE GAS CAP LAST YEAR AS WELL FOR FUMES. *TR
NHTSA ODI #10664531
210,000 miles · Nov 5, 2014
Electrical System
SINCE OCTOBER 31ST. MY CAR HAS SHUT OFF ABOUT 15 WHILE DRIVING, I LOSE POWER OF MY STEERING AND CANNOT MOVE MY CAR. I SAW TODAY THAT THERE IS A GM IGNITION RECALL BUT MY CAR IS NOT INVOLVED WHEN I CALL GM.
NHTSA ODI #10652753
125,000 miles · Oct 25, 2014
Electrical SystemPower TrainSteering
I WAS DRIVING AT ABOUT 30MPH WHEN MY VEHICLE JUST SHUT DOWN W/O WARNING/SYMPTOMS. MY LIGHTS STILL WORKED BUT THE VEHICLE TOTALLY SHUT DOWN AND LOCKED UP OTHERWISE AND I COASTED TO A STOP MID ROADWAY. KEY WAS STUCK IN IGNITION AND IN THE ON POSITION AND WOULDN'T LET ME TURN KEY TO ANY OTHER POSITION AND KEY WOULDN'T COME OUT SO I…
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I WAS DRIVING AT ABOUT 30MPH WHEN MY VEHICLE JUST SHUT DOWN W/O WARNING/SYMPTOMS. MY LIGHTS STILL WORKED BUT THE VEHICLE TOTALLY SHUT DOWN AND LOCKED UP OTHERWISE AND I COASTED TO A STOP MID ROADWAY. KEY WAS STUCK IN IGNITION AND IN THE ON POSITION AND WOULDN'T LET ME TURN KEY TO ANY OTHER POSITION AND KEY WOULDN'T COME OUT SO I SAT UNTIL BATTERY DIED WHICH SHUT THE VEHICLE OFF.WHEN VEHICLE INITIALLY LOST POWER AND CAME TO A STOP I TRIED TO PUT VEHICLE INTO PARK AND ATTEMPT A RESTART WHICH IS WHEN I REALIZED THE KEY AND IGNITION WOULDN'T MOVE AND THEN VEHICLE WOULDN'T MOVE OUT OF PARK EITHER.ALSO AT THE MOMENT MY CAR SHUT DOWN,I GLANCED DOWN AT DASH AND SAW SYSTEM WARNING MESSAGE FLASH STATING ABS ERROR BUT WAS UNSURE IF THIS WAS THE ONLY MESSAGE IT HAD FLASHED OR IF THIS WAS JUST THE LAST ONE THAT I CAUGHT AND THEY HAD POSSIBLY ALL FLASHED AS PART OF THE MALFUNCTION BUT HAD NEVER HEARD OF ANYTHING BRAKE RELATED CAUSE AN ENTIRE VEHICLE SYSTEM TO SHUT DOWN TOTALLY AND BE DEAD AS A RESULT WITH TOTAL LOCKUP OF ALL CONTROLS.I HAD TO HAVE VEHICLE TOWED HOME AND HAVE HAD NOTHING BUT CONFUSION FROM ALL OF THE TOW TRUCK DRIVERS, MECHANIC FRIENDS, ETC.AS TO WHAT OR WHY THIS WOULD HAPPEN. THEY ALL SUGGESTED THAT IT SEEMED TO BE MY COMPUTER OR ELECTRICAL POSSIBLY BECAUSE THE CAR WAS TOTALLY DEAD AND DID NOT MAKE ANY NOISE OR CLICK OR ANYTHING BUT SILENCE WHEN ATTEMPTING TO POWER BACK AND RESTART. I HAD MY TWO KIDS WITH ME AND ONE WAS A BABY IN A TORRENTIAL DOWNPOUR OF A RAINSTORM AND THIS WAS MY VEHICLE STRANDED MID CORNER IN A BLIND SPOT WITH NO WAY OF MOVING CAR FROM DANGER OF MIDDLE OF ROAD OR EVEN BEING ABLE TO REMOVE MY KEY SO AS TO ABANDON THE VEHICLE OUT OF SAFETY CONCERN.THIS IS NOT THE ONLY CASE OF THIS HAPPENING TO THIS VEHICLE FROM WHAT I AM READING ON CONSUMER REPORTED INCIDENTS AND COMPLAINTS/INVESTIGATIONS. THIS NEEDS TO BE A RECALL AND IT IS ALL ELECTRICAL ERROR RELATED. *TR
NHTSA ODI #10649959
125,000 miles · Jun 17, 2014
Electrical System
IN THE MIDDLE OF TURNING ON A BUSY ROAD I SUDDENLY LOST ALL POWER TO MY CAR. IT SEEMED AS IF MY CAR WAS SHUT OFF BUT THE IGNITION WAS STILL IN THE ON POSITION. I ALMOST HIT/SIDE SWIPED 3 DIFFERENT CARS. THIS HAS BEEN A RECURRING ISSUE SINCE ABOUT FEB. 2014. I HAVE GONE TO DIFFERENT SHOPS AND NO ONE CAN SEEM TO TELL ME WHAT IS WR…
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IN THE MIDDLE OF TURNING ON A BUSY ROAD I SUDDENLY LOST ALL POWER TO MY CAR. IT SEEMED AS IF MY CAR WAS SHUT OFF BUT THE IGNITION WAS STILL IN THE ON POSITION. I ALMOST HIT/SIDE SWIPED 3 DIFFERENT CARS. THIS HAS BEEN A RECURRING ISSUE SINCE ABOUT FEB. 2014. I HAVE GONE TO DIFFERENT SHOPS AND NO ONE CAN SEEM TO TELL ME WHAT IS WRONG. FIRST IT WAS AN O2 SENSOR, THEN POSSIBLY A BAD SEAL ON MY GAS CAP, NO CHECK ENGINE LIGHT COMES ON. I'VE GONE THROUGH FIXING EVERYTHING THEY SAY AND NOW EVERYONE SEEMS TO BE AT A LOSS. I'VE HAD THIS ISSUE BOTH WHILE DRIVING AND WHILE SLOWING DOWN TO TURN. *TR
NHTSA ODI #10599033
146,000 miles · May 21, 2014
Electrical SystemEngine
MY AZTEK STARTED TO SPUTTERING ONE MORNING, BRINGING MY CAR TO A STOP. THE CAR STALLED AND I WOULD HAVE TO RESTART. IT SEEMED LIKE I COULDN'T GO OVER 40 MPH. IT'S JUST KEPT HICCUPING. I TOOK IT TO A MECHANIC AND GOT A NEW FUEL AND AIR FILTER. STILL HAVING PROBLEMS, I REPLACED THE IDLE AIR CONTROL VALVE. THAT DIDN'T FIX THE PR…
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MY AZTEK STARTED TO SPUTTERING ONE MORNING, BRINGING MY CAR TO A STOP. THE CAR STALLED AND I WOULD HAVE TO RESTART. IT SEEMED LIKE I COULDN'T GO OVER 40 MPH. IT'S JUST KEPT HICCUPING. I TOOK IT TO A MECHANIC AND GOT A NEW FUEL AND AIR FILTER. STILL HAVING PROBLEMS, I REPLACED THE IDLE AIR CONTROL VALVE. THAT DIDN'T FIX THE PROBLEM. MY CAR CONTINUED TO GET WORSE AND COULDN'T EVEN GET ANYWHERE. TOOK IT TO HAVE THE CATALYTIC CONVERTER REPLACED, AND IT RAN OK FOR ABOUT TWO WEEKS THEN IT BEGAN TO DO IT AGAIN. TOOK IT BACK TO THE SHOP, AND DIAGNOSTICS READ THAT IT NEEDED A NEW O2 SENSOR. SO I REPLACED THAT AND IT SEEMS LIKE IT HAS ONLY GOTTEN WORSE. THE SHOP THAT REPLACED THE CONVERTER AND O2 SENSOR SPENT 6 HOURS OR LABOR TRYING TO FIND THE ROOT OF THE PROBLEM AND THEY COULDN'T FIGURE IT OUT; AND REFUSED TO REPLACE ANYTHING ELSE BECAUSE THEY WERE UNCOMFORTABLE WITH CHARGING ME MORE MONEY AND THE CAR NOT GETTING FIXED.THIS MORNING (ABOUT A LITTLE OVER A MONTH THIS ALL STARTED) I TRIED TO MAKE IT INTO TOWN WHERE I COULD TAKE IT TO ANOTHER SHOP, AND MY CAR COMPLETELY GAVE UP. THE KEY WOULDN'T EVEN TURN OVER. SO THAT HAS RACKED ME UP A NICE TOWING BILL. OVER 1000 DOLL AS S IN THE LAST MONTH, AND MY CAR IS COMPLETELY DEAD. SEEMS LIKE MY PROBLEM IS THE SAME AS EVERYONE ELSE'S ON THE INTERNET WITH AN AZTEK. *TR
NHTSA ODI #10593111
99,600 miles · Aug 27, 2013
Electrical System
TL- THE CONTACT OWNS A 2003 PONTIAC AZTEK. THE CONTACT STATED AFTER HAVING THE VEHICLE WASHED AND DRIED THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT A WIRE HAD GOTTEN WET AND MELTED SEVERAL FUSES. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 99,60…
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TL- THE CONTACT OWNS A 2003 PONTIAC AZTEK. THE CONTACT STATED AFTER HAVING THE VEHICLE WASHED AND DRIED THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT A WIRE HAD GOTTEN WET AND MELTED SEVERAL FUSES. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 99,600. DT
NHTSA ODI #10537418
Mileage unknown · Dec 8, 2011
Electrical SystemFuel System, Gasoline
DASH LOSING DIFFERENT COMPONENT OPERATION. STARTED WITH FUEL GAUGE AND TEMPERATURE GAUGE THEN AFFECTED RADIO LIGHTS AND LCD DISPLAY. NOW VEHICLE SPEEDOMETER HAS BECOME ERRATIC AND UNTRUSTWORTHY. RADIO LIGHTS AND DISPLAY AN INCONVENIENCE BUT THE COMBINATION OF FUEL AND NOW THE SPEEDOMETER NOT READING PROPERLY IS CAUSING A CONC…
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DASH LOSING DIFFERENT COMPONENT OPERATION. STARTED WITH FUEL GAUGE AND TEMPERATURE GAUGE THEN AFFECTED RADIO LIGHTS AND LCD DISPLAY. NOW VEHICLE SPEEDOMETER HAS BECOME ERRATIC AND UNTRUSTWORTHY. RADIO LIGHTS AND DISPLAY AN INCONVENIENCE BUT THE COMBINATION OF FUEL AND NOW THE SPEEDOMETER NOT READING PROPERLY IS CAUSING A CONCERN FOR SAFETY. AT THE RATE THIS IS GOING THE WHOLE DASH WILL BE MALFUNCTIONING SOON. ACCORDING TO WHAT I SEE THE PARTS ALONE CAN BE $300 - $500 PLUS THE REPAIR CHARGES. INTERNET HAS COUNTLESS ENTRIES ABOUT THE ELECTRICAL PROBLEMS ON THE PONTIAC AZTEKS BUT NO SERVICE BULLETINS ON THE NHTSA WEB SITE AND NO MENTIONING OF ANY RECALLS BY PONTIAC. WHY ISN'T THE NHTSA LOOKING INTO THIS WITH SO MANY PROBLEMS BEING SHARED ON THE INTERNET? WHY ARE THE OWNERS BEING REQUIRED TO PAY FOR THESE REPAIRS SINCE IT'S SUCH A WIDESPREAD AZTEK ISSUE? *TR
NHTSA ODI #10438987
Mileage unknown · Sep 24, 2011
Electrical SystemElectronic Stability Control (esc)Exterior Lighting
THE ELECTRICAL HAS DONE NOTHING BUT MESSED UP FIRST THE RADIO LIGHT WENT OUT AND NOW THE DASH LIGHT IS OUT SO THERE IS NO VISIBILITY AT NIGHT TO SEE YOUR SPEED, THE ANTI LOCK LIGHT STAYS ON UNTIL THE ANTI LOCK LIGHT COMES ON, ALSO THE ALL WHEEL DRIVE KEEPS DISABLING, I HAVE REPLACE 3 OF THE 4 HUBS THAT WERE EATEN THROUGH AND N…
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THE ELECTRICAL HAS DONE NOTHING BUT MESSED UP FIRST THE RADIO LIGHT WENT OUT AND NOW THE DASH LIGHT IS OUT SO THERE IS NO VISIBILITY AT NIGHT TO SEE YOUR SPEED, THE ANTI LOCK LIGHT STAYS ON UNTIL THE ANTI LOCK LIGHT COMES ON, ALSO THE ALL WHEEL DRIVE KEEPS DISABLING, I HAVE REPLACE 3 OF THE 4 HUBS THAT WERE EATEN THROUGH AND NOW ITS LOOKING LIKE ANOTHER ONE IS GOING. THE BRAKE LIGHT KEEPS COMING ON AND DINGING, I HAVE TO TURN THE CAR OFF AND BACK ON TO GET IT TO STOP, I AM EATING THROUGH THE BRAKE PADS BECAUSE OF THE ANTI LOCK BRAKES DON'T TURN OFF RIGHT AWAY, ALSO HAVE PROBLEMS WHERE THE CAR WHEN YOU START IT UP DOES NOT START IT JUST GOES RIGHT TO BATTERY LIGHT BUT YET NOTHING WRONG JUST GLITCHING. I HAVE READ ALOT OF FORUMS ON THE AZTEK AND THIS HAS BEEN HAPPENING TO ALOT OF AZTEKS AND I HAVE TALKED TO PEOPLE THAT I KNOW THAT OWN AZTEKS AND THEY HAVE ALOT OF THE SAME ELECTRICAL PROBLEMS. *TR
NHTSA ODI #10427035
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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