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2001 Pontiac Aztek

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2001 Pontiac Aztek do not stand out strongly from the model-year median of 121.

About this comparison →

When problems were reported

Mileage at the reported incident

120 reports with mileage · 96 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports6 fire reports15 injury reports

What owners actually said

216 reports
120,032 miles · Nov 19, 2008
Fuel System, Gasoline

SMELLED GAS FUEL LEAKING UNDERNEATH THE VEHICLE. MECHANIC DETERMINED FUEL TANK NEEDED TO BE REPLACED DUE TO A CRACK WELD...GAS GAUGE MALFUNCTION..SAYS TANK IS EMPTY WHEN FULL AND VISE VERSA.. *TR

NHTSA ODI #10249310

Mileage unknown · Nov 6, 2008
Air BagsElectronic Stability Control (esc)Equipment

FUEL LEAKAGE: SYSTEM MALFUNCTIONING-INABILITY TO MAKE A GOOD SEAL... TANK-LEAKAGE FUEL/EMISSIONS- DETECT PROBLEM CURRENTLY PASSENGER AIR BAG MAY NEED PIN REPLACE: WISH TO HAVE ALL CHECKED OUT! SAFETY CHILD SEAT HOLDER MAY NOT BE FUNCTIONAL. *TR

NHTSA ODI #10247857

945,000 miles · Oct 9, 2008
Fuel System, Gasoline

IN EARLY JULY, 2008, SERVICE ENGINE LIGHT CAME ON. DEALERSHIP REPLACED GAS CAP BECAUSE DIAGNOSTIC CODE INDICATED FUEL VAPORS ESCAPING. SERVICE ENGINE LIGHT CAME ON NEXT DAY. RETURNED TO DEALERSHIP, EXPLANATION WAS THAT THE CODES MUST HAVE NOT BEEN RESET. SERVICE ENGINE LIGHT CAME ON NEXT DAY. DIAGNOSTIC CODES INDICATED THAT…

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IN EARLY JULY, 2008, SERVICE ENGINE LIGHT CAME ON. DEALERSHIP REPLACED GAS CAP BECAUSE DIAGNOSTIC CODE INDICATED FUEL VAPORS ESCAPING. SERVICE ENGINE LIGHT CAME ON NEXT DAY. RETURNED TO DEALERSHIP, EXPLANATION WAS THAT THE CODES MUST HAVE NOT BEEN RESET. SERVICE ENGINE LIGHT CAME ON NEXT DAY. DIAGNOSTIC CODES INDICATED THAT FUEL VAPORS ARE ESCAPING. CRACK @ FUEL FILL TUBE IS DIAGNOSED. I HAD RECEIVED A LETTER FROM THE MANUFACTURER (GM) ABOUT THIS IN JANUARY 2008. THE LETTER INDICATED THAT REPAIRS WOULD BE MADE IF THIS PROBLEM MADE IT NECESSARY, BUT NOT TO REPAIR UNLESS INDICATED (THERE WAS NO RECALL). THE PART WAS ORDERED MID-AUGUST OF 2008. I WAS TOLD THERE WERE NO PARTS IN INVENTORY, NATIONWIDE. AFTER COMPLAINING TO GM CUSTOMER SERVICE, I WAS TOLD THAT THE PART WOULD SHIP ON SEPTEMBER 19TH, 2008. AS OF OCTOBER 9TH, THERE IS STILL NO PART, STILL NO REPAIR. THE SERVICE ENGINE LIGHT IS STILL ON, FUEL VAPORS ARE STILL ESCAPING FROM THE VEHICLE. IS THIS SAFE??? *TR

NHTSA ODI #10245024

124,000 miles · Oct 3, 2008
Fuel System, Gasoline

I NOTICED FUEL LEAKING FROM UNDERNEATH THE CAR ONTO THE PAVEMENT. UPON CLOSER OBSERVATION I DETERMINED THAT THE SOURCE OF THE LEAK WAS THE JOINT WERE THE FUEL FILLER NECK ENTERS THE FUEL TANK. THIS JOINT APPEARS TO BE LEAKING THROUGH THE PLASTIC WELD. MY VEHICLE WAS NOT COVERED UNDER THE RECALL. BUT IT IS MY INTENTION TO TRY…

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I NOTICED FUEL LEAKING FROM UNDERNEATH THE CAR ONTO THE PAVEMENT. UPON CLOSER OBSERVATION I DETERMINED THAT THE SOURCE OF THE LEAK WAS THE JOINT WERE THE FUEL FILLER NECK ENTERS THE FUEL TANK. THIS JOINT APPEARS TO BE LEAKING THROUGH THE PLASTIC WELD. MY VEHICLE WAS NOT COVERED UNDER THE RECALL. BUT IT IS MY INTENTION TO TRY AND GET GM TO COVER THE COST OF REPLACEMENT. *TR

NHTSA ODI #10244301

Mileage unknown · Sep 11, 2008
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic

MY CAR STARTED TO RUN HOT AS SOON AS THE CAR WAS DROVE ABOUT A QUARTER OF A MILE, BUT THE FLUID WASN'T HOT. MY HUSBAND REPLACED THE THERMOSTAT, HOSES, A COOLING SENSOR, AND SOME OTHER THINGS. WHEN NONE OF THAT WORKED, WE TOOK IT TO A RADIATOR SHOP AND THEY TOLD US WE NEED HEAD GASKETS. WE HAVE A 2001 AZTEK AND WHEN WE GOT THE CA…

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MY CAR STARTED TO RUN HOT AS SOON AS THE CAR WAS DROVE ABOUT A QUARTER OF A MILE, BUT THE FLUID WASN'T HOT. MY HUSBAND REPLACED THE THERMOSTAT, HOSES, A COOLING SENSOR, AND SOME OTHER THINGS. WHEN NONE OF THAT WORKED, WE TOOK IT TO A RADIATOR SHOP AND THEY TOLD US WE NEED HEAD GASKETS. WE HAVE A 2001 AZTEK AND WHEN WE GOT THE CAR IN 2004, THE GASKETS BLEW BUT IT WAS UNDER WARRANTY. THAT IS AN EXPENSIVE JOB. GM NEEDS TO RECALL THIS VEHICLE AND GIVE US ALL SOME RELIABLE CARS AND TRUCKS! *TR

NHTSA ODI #10241906

Mileage unknown · Aug 10, 2008
Electrical SystemLatches/locks/linkages

WE HAVE HAD PROBLEMS WITH OUR REAR HATCH OPENING PROPERLY SINCE WE PURCHASED THIS AZTEC NEW IN 2000. ABOUT 3 YEARS AGO, THE PROBLEM DEVELOPED INTO NOT BEING ABLE TO OPEN THE REAR HATCH WITH THE KEY FOB, DASH RELEASE BUTTON AND THE MOST FRUSTRATING AS WELL AS DANGEROUS ASPECT IS IT WOULD NOT OPEN EVEN BY USING THE VEHICLE KEYS. …

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WE HAVE HAD PROBLEMS WITH OUR REAR HATCH OPENING PROPERLY SINCE WE PURCHASED THIS AZTEC NEW IN 2000. ABOUT 3 YEARS AGO, THE PROBLEM DEVELOPED INTO NOT BEING ABLE TO OPEN THE REAR HATCH WITH THE KEY FOB, DASH RELEASE BUTTON AND THE MOST FRUSTRATING AS WELL AS DANGEROUS ASPECT IS IT WOULD NOT OPEN EVEN BY USING THE VEHICLE KEYS. IT HAS NOW INCREASED TO THE POINT THAT THE CARS ALARM SYSTEM WILL GO OFF ON ITS OWN, THE AIR CONDITIONER QUITS WORKING, THE REMOTE ENTRY DOOR SYSTEM BECOMES USELESS AND ENTIRE VEHICLES ELECTRICAL DOOR LOCK SYSTEM FAILS. SINCE ONLY THE TWO FRONT DOORS WILL OPEN WITH THE VEHICLE KEY AND WE ALMOST ALWAYS HAVE CHILDREN IN CAR SEATS IN THE REAR, THIS HAS BECOME A DANGEROUS SITUATION. IN SEARCHING THE INTERNET, WE FOUND THAT IF WE PULLED THE FUSE THAT CONTROLLED THE VEHICLES COMPUTER MODULE, CALLED THE BCM, THE MODULE WOULD RESET ITSELF AND IT WOULD TEMPORARILY FIX THE PROBLEM. ESTIMATES TO FIX THIS BY THE DEALER ARE UPWARDS OF $ 700.00 AND HE DOESN'T KNOW FOR SURE IF THIS WILL FIX THE PROBLEMS. AN AC DELCO BRANDED BCM REPLACEMENT ON THE INTERNET CAN BE PURCHASE FOR LESS THAN $ 170.00. I BELIEVE GM SHOULD ISSUE A RECALL ON THIS PRODUCT OR AT LEAST OFFER TO FIX THE PROBLEM AT A REASONABLE COST TO THE CONSUMER. *TR

NHTSA ODI #10237585

Mileage unknown · Jul 29, 2008
Engine And Engine Cooling

2001 PONTIAC AZTEK I HAVE REPLACED THE UPPER AND LOWER INTAKE GASKETS AS WELL AS THERMOSTAT AT QUITE AND EXPENSE AND NOW THE HEAD GASKETS ARE BLOWN. THIS SEEMS TO BE A VERY COMMON PROBLEM WITH THE 3.4 L FROM GM AND IT STILL HASN'T BEEN RECALLED OR FIXED TO THE CONSUMERS BEHALF?I HAVE READ THAT IT WAS BLAMED ON THE DEX-COOL COOLA…

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2001 PONTIAC AZTEK I HAVE REPLACED THE UPPER AND LOWER INTAKE GASKETS AS WELL AS THERMOSTAT AT QUITE AND EXPENSE AND NOW THE HEAD GASKETS ARE BLOWN. THIS SEEMS TO BE A VERY COMMON PROBLEM WITH THE 3.4 L FROM GM AND IT STILL HASN'T BEEN RECALLED OR FIXED TO THE CONSUMERS BEHALF?I HAVE READ THAT IT WAS BLAMED ON THE DEX-COOL COOLANT THAT GM USED FROM MID 90'5- PRESENT IF THAT'S THE CASE WHY ISN'T GM HELD RESPONSIBLE IF THEY KNOW THEIR COOLANT IS THE CAUSE OF GASKET BREAKDOWN? *TR

NHTSA ODI #10236258

81,800 miles · Jul 28, 2008
Power TrainCrashInjury

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEC. THE VEHICLE WAS LOCKED IN THE PARK POSITION. THE CONTACT READ THE OWNER'S MANUAL AND ATTEMPTED TO RELEASE THE VEHICLE THROUGH THE CUPHOLDER AS INSTRUCTED. SHE COULD NOT DO SO ON THE DRIVER'S SIDE AND WENT TO THE PASSENGER SIDE INSTEAD. SHE WAS ABLE TO RELEASE THE LOCK AND WAS ON HER …

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TL*THE CONTACT OWNS A 2001 PONTIAC AZTEC. THE VEHICLE WAS LOCKED IN THE PARK POSITION. THE CONTACT READ THE OWNER'S MANUAL AND ATTEMPTED TO RELEASE THE VEHICLE THROUGH THE CUPHOLDER AS INSTRUCTED. SHE COULD NOT DO SO ON THE DRIVER'S SIDE AND WENT TO THE PASSENGER SIDE INSTEAD. SHE WAS ABLE TO RELEASE THE LOCK AND WAS ON HER WAY BACK TO THE DRIVER'S SIDE WHEN THE VEHICLE KNOCKED HER DOWN. ACCORDING TO WITNESSES, THE VEHICLE MADE AN L AND STRUCK ANOTHER VEHICLE. THE VEHICLE WAS TOWED AND HAS NOT YET BEEN DIAGNOSED. UPDATED 08/27/08. *LJ UPDATED 08/27/08. *JB

NHTSA ODI #10236121

89,575 miles · Apr 23, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. WHILE THE VEHICLE WAS RECEIVING A FREE OIL CHANGE, THE CONTACT WAS INFORMED THAT THE INTAKE MANIFOLD WAS LEAKING ANTIFREEZE INTO THE ENGINE. GENERAL MOTORS ADVISED HIM TO TAKE HIS VEHICLE TO A PONTIAC DEALER. THE DEALER STATED THAT THEY COULD NOT WORK ON THE VEHICLE THROUGH THE WARRAN…

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TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. WHILE THE VEHICLE WAS RECEIVING A FREE OIL CHANGE, THE CONTACT WAS INFORMED THAT THE INTAKE MANIFOLD WAS LEAKING ANTIFREEZE INTO THE ENGINE. GENERAL MOTORS ADVISED HIM TO TAKE HIS VEHICLE TO A PONTIAC DEALER. THE DEALER STATED THAT THEY COULD NOT WORK ON THE VEHICLE THROUGH THE WARRANTY AND ADVISED THE CONTACT TO TAKE HIS VEHICLE TO ANOTHER DEALER. GENERAL MOTORS STATED THAT THEY WOULD REPAIR THE VEHICLE UNDER WARRANTY, BUT LATER CHANGED THERE MIND. THE REFERENCE NUMBER FROM GENERAL MOTORS WAS 71-616597877. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 89,595 AND FAILURE MILEAGE WAS 89,575.

NHTSA ODI #10225463

10,000 miles · Mar 13, 2008
EquipmentExterior LightingService Brakes, Hydraulic

AIR CONDITIONING REPLACED 4 TIMES AT MY OWN EXPENSE ONCE WHEN IT WAS UNDER WARRANTY. SHORTLY AFTER IT BROKE AGAIN DUE TO DEFECT IN MANUFACTURING AS STATED BY THE DEALERSHIP. HOLE IS CREATED DUE TO BRACKET AND COOLANT LEAKS OUT. THE PURCHASE AND INSTALL OF A NEW ONE HAS COST ME $1200 EACH TIME IT HAPPENS AND FOR THE PAST 4 YEA…

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AIR CONDITIONING REPLACED 4 TIMES AT MY OWN EXPENSE ONCE WHEN IT WAS UNDER WARRANTY. SHORTLY AFTER IT BROKE AGAIN DUE TO DEFECT IN MANUFACTURING AS STATED BY THE DEALERSHIP. HOLE IS CREATED DUE TO BRACKET AND COOLANT LEAKS OUT. THE PURCHASE AND INSTALL OF A NEW ONE HAS COST ME $1200 EACH TIME IT HAPPENS AND FOR THE PAST 4 YEARS I'VE JUST DRIVEN WITHOUT AIR CONDITIONING DUE TO THE COST FACTOR AND KNOWING IT'S GOING TO HAPPEN AGAIN IN THE NEXT 2 MONTHS. EVERYTIME IT WAS REPLACED IT WAS FOR THE SAME PROBLEM A HOLE IN THE CONDENSER. I'VE HEAR COMPLAINTS FROM EVERY ATZEK OWNER I'VE MET ABOUT THE AIR CONDITIONING AND STILL PONTIAC REFUSES TO FESS US TO THE MANUFACTURING DEFECT. FOR THE PAST 4 YEARS I'VE HAD TO DRIVE AROUND IN 90+ DEGREE HEAT WITHOUT AIR BECAUSE OF THIS. I'M A FIELD TECHNICIAN AND I'M TRAVELING YEAR ROUND. I HAD AN 88 GRAND PRIX PREVIOUSLY AND THAT HAD ISSUES WITH THE BRAKES AND I SPENT THOUSANDS OF DOLLARS ON BRAKES ONLY TO RECEIVE A LETTER 2 YEARS AFTER I GOT RID OF THE CAR CLAIMING I CAN GET MONEY BACK DUE TO A DEFECT IN THE BRAKES. I SHOULDN'T HAVE TO SUFFER FROM HEAT EXHAUSTION DUE TO A DEFECT IN THE WAY PONTIAC DESIGNED THE AC. THEY SHOULD ATLEAST BE ABLE TO DESIGN SOMETHING THAT WON'T CORE A HOLE IN THE CONDENSER. THEY ALSO HAVE ISSUES WITH THE TAILGATE AND REAR LIGHTS PEELING. I HAVE TO OPEN MY TAILGATE 2 TIMES AND USE THE KEY WHILE PULLING THE TAILGATE UP. I'VE GOTTEN THE PARTS REPLACED 2 TIMES AND IT HASN'T SOLVED THE PROBLEM THEY TELL ME EVERYTIME I OPEN THE TAILGATE I HAVE TO MANUALLY ADJUST THE STOPS SO THAT THE TAILGATE WILL OPEN AGAIN. I SHOULDN'T HAVE TO DO THIS. I'M NOT THE ONLY ONE WITH THESE ISSUES EVERYONE IS. *TR

NHTSA ODI #10221030

Official recalls

5

07V349000 · Fuel System, Gasoline:storage

Aug 8, 2007

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Consequence & remedy

Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

03V250000 · Equipment:other:owners/service/other Manual

Jul 15, 2003

CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

02V329000 · Air Bags:frontal

Dec 9, 2002

ON CERTAIN PASSENGER, SPORT UTILITY VEHICLES AND MINI VANS, SOME OF THESE VEHICLES HAVE A PASSENGER AIR BAG THAT WAS MANUFACTURED WITHOUT A CHECK VALVE PIN. AN AIR BAG WITHOUT THE CHECK VALVE PIN COULD PRODUCE INCREASED PRESSURE AT THE ONSET OF THE AIR BAG DEPLOYMENT AND REDUCED PRESSURE AFTERWARD.

Consequence & remedy

Consequence: THIS COULD INCREASE THE SEVERITY OF INJURY TO A PERSON WHO WAS NOT PROPERLY RESTRAINED AND WHO WAS CLOSE TO THE PASSENGER AIR BAG AT THE TIME OF DEPLOYMENT. IT COULD ALSO REDUCE THE AB8ILITY OF THE AIR BAG TO PROTECT A RESTRAINED FRONT SEAT PASSENGER.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE PASSENGER AIR BAG. OWNER NOTIFICATION BEGAN DECEMBER 16, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OLDSMOBILE AT 1-800-442-6537, OR SATURN AT 1-800-553-6000, PROMPT #3.

01V383000 · Seats:front Assembly:recliner

Dec 13, 2001

VEHICLE DESCRIPTION: CERTAIN MINI VANS BUILT WITH SECOND ROW 50/50 SPLIT BENCH SEATS OR CAPTAIN'S CHAIRS, FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SEAT LATCH ANCHOR WIRE DIAMETER IS GREATER THAN 6.1 MM.

Consequence & remedy

Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.

Remedy: DEALERS WILL INSPECT THE LATCH ANCHOR WIRES AND REPAIR THOSE WITH AN IMPROPER DIAMETER. OWNER NOTIFICATION BEGAN APRIL 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.

01V026000 · Air Bags:frontal

Feb 1, 2001

VEHICLE DESCRIPTION: PASSENGER, SPORT UTILITY VEHICLES AND MINIVANS. THE PASSENGER AIR BAG INFLATOR MODULES WERE BUILT WITHOUT THE CORRECT AMOUNT OF GENERANT, WHICH PRODUCES THE GAS THAT FILLS THE AIR BAG. SOME WERE BUILT WITH A DOUBLE LOAD OF GENERANT AND SOME WERE BUILT WITHOUT GENERANT.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH THAT WOULD TRIGGER A PASSENGER AIR BAG DEPLOYMENT, A DOUBLE LOAD OF GENERANT CAN CAUSE THE INFLATOR MODULE TO EXPLODE. IF THE AIR BAG MODULE EXPLODES, METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANT. A MODULE WITH NO GENERANT WOULD NOT INFLATE THE AIR BAG, AND THE OCCUPANTS COULD RECEIVE MORE SEVERE INJURIES.

Remedy: DEALERS WILL REPLACE THE PASSENGER AIR BAG MODULE. TELEPHONE CALLS WERE MADE TO OWNERS ON JANUARY 29, 2001. FOLLOW UP OWNER MAILING BEGAN ON APRIL 17, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR SATURN AT 1-800-553-6000.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07006 · Fuel Tank Leakage

Opened Apr 18, 2007 · Closed Sep 13, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Additional source detail variants (5)

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

Fuel System, Gasoline:storage:tank Assembly

GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.

RQ06009 · Fuel Tank Leakage

Opened Dec 14, 2006 · Closed Apr 18, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Additional source detail variants (4)

Fuel System, Gasoline

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.

Fuel System, Gasoline:storage:tank Assembly

CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.