NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
40 reportsClear category filterMileage unknown · Sep 11, 2008
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic
MY CAR STARTED TO RUN HOT AS SOON AS THE CAR WAS DROVE ABOUT A QUARTER OF A MILE, BUT THE FLUID WASN'T HOT. MY HUSBAND REPLACED THE THERMOSTAT, HOSES, A COOLING SENSOR, AND SOME OTHER THINGS. WHEN NONE OF THAT WORKED, WE TOOK IT TO A RADIATOR SHOP AND THEY TOLD US WE NEED HEAD GASKETS. WE HAVE A 2001 AZTEK AND WHEN WE GOT THE CA…
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MY CAR STARTED TO RUN HOT AS SOON AS THE CAR WAS DROVE ABOUT A QUARTER OF A MILE, BUT THE FLUID WASN'T HOT. MY HUSBAND REPLACED THE THERMOSTAT, HOSES, A COOLING SENSOR, AND SOME OTHER THINGS. WHEN NONE OF THAT WORKED, WE TOOK IT TO A RADIATOR SHOP AND THEY TOLD US WE NEED HEAD GASKETS. WE HAVE A 2001 AZTEK AND WHEN WE GOT THE CAR IN 2004, THE GASKETS BLEW BUT IT WAS UNDER WARRANTY. THAT IS AN EXPENSIVE JOB. GM NEEDS TO RECALL THIS VEHICLE AND GIVE US ALL SOME RELIABLE CARS AND TRUCKS! *TR
NHTSA ODI #10241906
Mileage unknown · Aug 10, 2008
Electrical SystemLatches/locks/linkages
WE HAVE HAD PROBLEMS WITH OUR REAR HATCH OPENING PROPERLY SINCE WE PURCHASED THIS AZTEC NEW IN 2000. ABOUT 3 YEARS AGO, THE PROBLEM DEVELOPED INTO NOT BEING ABLE TO OPEN THE REAR HATCH WITH THE KEY FOB, DASH RELEASE BUTTON AND THE MOST FRUSTRATING AS WELL AS DANGEROUS ASPECT IS IT WOULD NOT OPEN EVEN BY USING THE VEHICLE KEYS. …
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WE HAVE HAD PROBLEMS WITH OUR REAR HATCH OPENING PROPERLY SINCE WE PURCHASED THIS AZTEC NEW IN 2000. ABOUT 3 YEARS AGO, THE PROBLEM DEVELOPED INTO NOT BEING ABLE TO OPEN THE REAR HATCH WITH THE KEY FOB, DASH RELEASE BUTTON AND THE MOST FRUSTRATING AS WELL AS DANGEROUS ASPECT IS IT WOULD NOT OPEN EVEN BY USING THE VEHICLE KEYS. IT HAS NOW INCREASED TO THE POINT THAT THE CARS ALARM SYSTEM WILL GO OFF ON ITS OWN, THE AIR CONDITIONER QUITS WORKING, THE REMOTE ENTRY DOOR SYSTEM BECOMES USELESS AND ENTIRE VEHICLES ELECTRICAL DOOR LOCK SYSTEM FAILS. SINCE ONLY THE TWO FRONT DOORS WILL OPEN WITH THE VEHICLE KEY AND WE ALMOST ALWAYS HAVE CHILDREN IN CAR SEATS IN THE REAR, THIS HAS BECOME A DANGEROUS SITUATION. IN SEARCHING THE INTERNET, WE FOUND THAT IF WE PULLED THE FUSE THAT CONTROLLED THE VEHICLES COMPUTER MODULE, CALLED THE BCM, THE MODULE WOULD RESET ITSELF AND IT WOULD TEMPORARILY FIX THE PROBLEM. ESTIMATES TO FIX THIS BY THE DEALER ARE UPWARDS OF $ 700.00 AND HE DOESN'T KNOW FOR SURE IF THIS WILL FIX THE PROBLEMS. AN AC DELCO BRANDED BCM REPLACEMENT ON THE INTERNET CAN BE PURCHASE FOR LESS THAN $ 170.00. I BELIEVE GM SHOULD ISSUE A RECALL ON THIS PRODUCT OR AT LEAST OFFER TO FIX THE PROBLEM AT A REASONABLE COST TO THE CONSUMER. *TR
NHTSA ODI #10237585
Mileage unknown · Aug 14, 2007
Electrical SystemEngine And Engine CoolingEquipment
I WAS FINDING ANTIFREEZE IN MY OIL. TOOK TO THE SHOP AND HAD TO HAVE THE INTAKE GASKET AND THE MANIFOLD GASKET REPLACED. ALSO HAD TO HAVE A NEW THERMOSTAT AND PVC VALVE. IT COST ALMOST $900.00. THIS IS NOT THE ONLY PROBLEMS HAVE HAD TO HAVE THE FRONT WHEEL BEARINGS REPLACED 2 TIMES AND BRAKE SHOES 2 TIMES. ALSO HAD TO HAVE THE…
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I WAS FINDING ANTIFREEZE IN MY OIL. TOOK TO THE SHOP AND HAD TO HAVE THE INTAKE GASKET AND THE MANIFOLD GASKET REPLACED. ALSO HAD TO HAVE A NEW THERMOSTAT AND PVC VALVE. IT COST ALMOST $900.00. THIS IS NOT THE ONLY PROBLEMS HAVE HAD TO HAVE THE FRONT WHEEL BEARINGS REPLACED 2 TIMES AND BRAKE SHOES 2 TIMES. ALSO HAD TO HAVE THE HEATER FIXED. NOW THE AC DOES NOT WORK. HAD TO HAVE THE WINDOW CONTROL UNIT REPLACED ON THE DRIVER SIDE. HAD TO HAVE COMPUTER COMPONENTS REPLACED BECAUSE THE BATTERY WENT BAD WITH NO NOTICE. AND NOW THE WINDSHIELD WIPERS DO NOT WORK. TO FIX THIS PROBLEM IS GOING TO COST ME $200 THAT IS JUST FOR THE WHOLE MOTOR AND CONNECTING RODS. BECAUSE IT IS A FACTORY ONLY PART. ALL TOGETHER I HAVE PAID ALMOST $2,000.00. THE AC IS THE CONDENSER WHICH IS ANOTHER $300.00. I HAVE HAD AND LOVED GM VEHICLES FOR AWHILE. BUT THIS KIND OF THING HAS NEVER BEEN A PROBLEM.....SOMETHING HAS GOT TO BE DONE. *JB
NHTSA ODI #10199609
Mileage unknown · Jul 16, 2007
Electrical SystemEngine And Engine CoolingFire
TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. THE CONTACT STATED THAT THE AIR CONDITIONER WAS NOT WORKING. THE VEHICLE ALSO BEGAN EMITTING SMOKE, BUT THE FAILURE WAS REPAIRED. THE DEALER DIAGNOSED THE CAUSE OF FAILURE AS ELECTRICAL. THE PURCHASE DATE AND FAILURE MILEAGE WERE UNKNOWN. THE CURRENT MILEAGE IS 72,000. UPDATED 08/1…
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TL*THE CONTACT OWNS A 2001 PONTIAC AZTEK. THE CONTACT STATED THAT THE AIR CONDITIONER WAS NOT WORKING. THE VEHICLE ALSO BEGAN EMITTING SMOKE, BUT THE FAILURE WAS REPAIRED. THE DEALER DIAGNOSED THE CAUSE OF FAILURE AS ELECTRICAL. THE PURCHASE DATE AND FAILURE MILEAGE WERE UNKNOWN. THE CURRENT MILEAGE IS 72,000. UPDATED 08/14/07. *JB
NHTSA ODI #10196534
69,000 miles · Jun 12, 2007
Electrical System
IT ALL STARTED WITH MY LIGHTS NOT TURNING OFF AT NIGHT. I WOULD HAVE TO DISCONNECT MY BATTERY TO GET THE LIGHTS TO GO OFF. THEN THE CHIMES WOULD NOT GO OFF. DISCONNECT BATTERY AGAIN. WAS TOLD TO REPLACE KEY FOB BATTERY. A COUPLE OF WEEKS LATER, DOOR LOCKS, GAUGES, ALL DASH LIGHTS, HORN, HEADLIGHTS, WENT CRAZY DRIVING DOWN T…
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IT ALL STARTED WITH MY LIGHTS NOT TURNING OFF AT NIGHT. I WOULD HAVE TO DISCONNECT MY BATTERY TO GET THE LIGHTS TO GO OFF. THEN THE CHIMES WOULD NOT GO OFF. DISCONNECT BATTERY AGAIN. WAS TOLD TO REPLACE KEY FOB BATTERY. A COUPLE OF WEEKS LATER, DOOR LOCKS, GAUGES, ALL DASH LIGHTS, HORN, HEADLIGHTS, WENT CRAZY DRIVING DOWN THE HIGHWAY WITH MY 7 YEAR OLD SON WITH ME. I HAVE TAKEN THIS VEHICLE TO 7 OR 8 PLACES INCLUDING THE PONTIAC DEALERSHIP AND NOONE KNOWS WHAT TO DO. NOONE!!! MY HORN WOULD BLOW INTERMITTENTLY SITTING AT A REDLIGHT ONE DAY, WITH TWO CARS IN FRONT OF ME. THE CAR IMMEDIATELY IN FRONT OF ME THOUGHT I WAS BLOWING AT THEM BECAUSE THE LIGHT HAD CHANGED AND STARTED TO GO, EVEN THOUGH THE CAR IN FRONT OF THEM WAS STILL STOPPED. THIS IS A SERIOUSLY DANGEROUS PROBLEM WITH THE ELECTRICAL SYSTEM OF THIS VEHICLE. THE CLOSEST I GOT TO A DIAGNOSIS OF THE PROBLEM WAS THAT IT WAS A PROBLEM WITH THE SECURITY SYSTEM SOMEHOW. I JUST DONT KNOW WHAT ELSE TO DO.AD
NHTSA ODI #10193092
86,010 miles · Dec 13, 2006
Electrical System
DT*: THE CONTACT STATED THE ELECTRICAL SYSTEM WENT DEFECTIVE AND THE CONTACT WAS LOCKED IN THE VEHICLE, AND WITHOUT ANY LIGHTS. THE SERVICE DEALER REPLACED THE IGNITION SWITCH TO RESOLVE THE ISSUE. THE CONTACT EXPRESSED CONCERN OF THIS POSSIBLY HAPPENING AGAIN. THE LIGHTS, DOORS AND WINDOWS FAILED ON A REGULAR BASIS. UPDATED…
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DT*: THE CONTACT STATED THE ELECTRICAL SYSTEM WENT DEFECTIVE AND THE CONTACT WAS LOCKED IN THE VEHICLE, AND WITHOUT ANY LIGHTS. THE SERVICE DEALER REPLACED THE IGNITION SWITCH TO RESOLVE THE ISSUE. THE CONTACT EXPRESSED CONCERN OF THIS POSSIBLY HAPPENING AGAIN. THE LIGHTS, DOORS AND WINDOWS FAILED ON A REGULAR BASIS. UPDATED 01/10/07. *JB
NHTSA ODI #10176040
Mileage unknown · Oct 9, 2006
Electrical System
MY PONTIAC AZTEC MAIN POWER CONTROL MODULE (A COMPUTER UNIT CONTROLLING EVERY ELECTRICAL FUNCTIONS IN THE CAR INCLUDING STARTING THE CAR,CAR KEYS FUNCTION,WORKING EVERY CAR LIGHTS,OPENING DOORS,CONTROLLING BATTERY OUTPUT,SECURITY SYSTEM, AMONG OTHERS), WAS DEFECTIVE, DEAD, AND OUT OF ORDER .THE EVENTS LEADING UP TO THE FAILURE W…
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MY PONTIAC AZTEC MAIN POWER CONTROL MODULE (A COMPUTER UNIT CONTROLLING EVERY ELECTRICAL FUNCTIONS IN THE CAR INCLUDING STARTING THE CAR,CAR KEYS FUNCTION,WORKING EVERY CAR LIGHTS,OPENING DOORS,CONTROLLING BATTERY OUTPUT,SECURITY SYSTEM, AMONG OTHERS), WAS DEFECTIVE, DEAD, AND OUT OF ORDER .THE EVENTS LEADING UP TO THE FAILURE WERE SOME WEAK CLICKS YOU CAN HARDLY HEAR AND YOU DON'T KNOW WHERE IT IS COMING FROM WHEN YOU STOP THE CAR AND THEN IT DIES OUT. IT SOUNDS LIKE THE C.D. PLAYER WAS EJECTING C.D. WHEN THE FAILURE HAPPENED MY SUV WAS LIKE A DEAD MOUNTAIN, I WAS LUCKY IT HAPPEN ONE MORNING WHILE THE CAR WAS AT A STAND STILL. YOU PUT THE CAR KEY TO START IT AND IT GETS STUCK! YOU TRY TO JUMP STARTED BUT IT IS NOT THE BATTERY. YOU CANT DO NOTHING TO IT. PLUS, ALTHOUGH ITS AN UNSAFE AND DANGEROUS PROBLEM,OR CAR PART, ONLY THE DEALER CAN FIX IT AND NOBODY ELSE. SO AFTER YOU TOW IT TO THEM YOU ARE UNDER THEIR MERCY TO TELL YOU WHATEVER THEY LIKE TO TELL FOR HOW MUCH IT WILL COST TO BE FIXED, AND WHEN IT WILL BE FIXED, IT IS LIKE A MONOPOLY, AND IT IS NOT FAIR. WHAT IF THAT MODULE DIES WHILE YOU ARE DRIVING IN THE MIDDLE OF A HIGHWAY? AND WHAT IF IT DIES WHILE DOORS ARE LOOKED, YOU ARE DRIVING, IT LOOKS THE DRIVER IN INSIDE THE CAR, AND YOU CANT GET OUT WHILE IT IS MOVING FROM WHAT EVER CHARGE LEFT? IT IS REALLY A SCARY FEELING? AND VERY EMOTIONALLY STRESSFUL WHEN I AM TO FIGURE OUT WHAT TO DO TO START IT. BUT I WAS LUCKY IT HAPPENED IN MY HOME GARAGE! PLEASE INVESTIGATE AND LET THE MANUFACTURE KNOW THEY CAN NOT BE CHEAP ON THAT PART WHICH CONTROL EVERYTHING AS I DESCRIBED ABOVE. MAY BE AS A SOLUTION TO THIS COMPLEXES-FUNCTIONED FAILURE IS TO DIVERSIFY THE FUNCTIONS ON MANY SMALL AND MULTIPLE MODULES SO AS TO BE EASY TO BE FIXED. PUT MORE WARNING ABOUT WHAT TO DO IF IT FAILS ON THE ROAD, IN THEIR CATALOGUE( I HAVE NO CLUE OF WHAT TO DO) PLEASE PREVENT THIS UNSAFE AND DANGEROUS FAILURE TO HAPPEN TO ANOTHER FELLOW CITIZEN AND ON THE ROAD? PLEASE ADVISE. THANK YOU. *JB
NHTSA ODI #10170253
36,000 miles · Oct 26, 2005
Electrical SystemEquipmentFuel System, Other
WE HAVE HAD MULTIPLE THING GO WRONG WITH OUR 2001 AZTEK WE PURCHASED UNDER 40,000 MILES, NOW HAS ABOUT 60, 000- THE FRONT BRAKE ROTORS WERE WARPED- MECHANIC SAID THAT THEY HAD TO HAVE BEEN LIKE THAT FROM MANUFACTURER, AS HE HAS NEVER SEEN ANYTHING THAT BAD IN A CAR OF THAT AGE- AIR CONDITIONER IS NOT WORKING- WENT ON THE WEB, AN…
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WE HAVE HAD MULTIPLE THING GO WRONG WITH OUR 2001 AZTEK WE PURCHASED UNDER 40,000 MILES, NOW HAS ABOUT 60, 000- THE FRONT BRAKE ROTORS WERE WARPED- MECHANIC SAID THAT THEY HAD TO HAVE BEEN LIKE THAT FROM MANUFACTURER, AS HE HAS NEVER SEEN ANYTHING THAT BAD IN A CAR OF THAT AGE- AIR CONDITIONER IS NOT WORKING- WENT ON THE WEB, AND IT LOOKS LIKE MANY OWNERS ARE ALSO EXPERIENCING THIS DUE TO CRACKED/LEAKING COMPRESSORS- ALSO, FUEL GAUGE STOPPED WORKING SHORTLY AFTER WE PURCHASED- NEEDLE IS VERY SPORADIC, AND YOU NEVER KNOW HOW MUCH GAS YOU HAVE- THIS ALSO SEEMS TO BE A COMMON PROBLEM- HAD INTERIOR ELECTRICAL PROBLEMS AS WELL- THIS WAS THE ONLY THING FIXED BY PONTIAC- I RECENTLY CONTACTED PONTIAC, WHO WAS UNWILLING TO ADDRESS ANY OF THESE ISSUES. *JB
NHTSA ODI #10140811
31,000 miles · Jun 6, 2005
Electrical SystemEquipmentService Brakes, Hydraulic
DT: THE CAR IS HAVING BRAKE PROBLEMS, AND THE CONSUMER HAS BEEN FIXING THE BRAKES EVERY SINCE SHE OWNED THE VEHICLE. THE AIR CONDITIONER HAS BEEN REPLACED 3 TIMES WITHIN THE FIRST YEAR SHE OWNED THE CAR. THE CAR WAS HAVING SENSOR PROBLEMS. IN ORDER FOR THE CONSUMER TO GET HER STICKER FOR THE YEAR, HER CAR HAD TO BE IN GOOD SH…
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DT: THE CAR IS HAVING BRAKE PROBLEMS, AND THE CONSUMER HAS BEEN FIXING THE BRAKES EVERY SINCE SHE OWNED THE VEHICLE. THE AIR CONDITIONER HAS BEEN REPLACED 3 TIMES WITHIN THE FIRST YEAR SHE OWNED THE CAR. THE CAR WAS HAVING SENSOR PROBLEMS. IN ORDER FOR THE CONSUMER TO GET HER STICKER FOR THE YEAR, HER CAR HAD TO BE IN GOOD SHAPE. THE PLACE WHERE CONSUMER BOUGHT HER CAR IS COMMITTING FRAUD. THEY DIDN'T DO A THOROUGH CHECK ON CONSUMER'S CAR BEFORE SHE BOUGHT IT. THERE IS RUST UNDERNEATH HER HOOD. *TT
NHTSA ODI #10124366
Mileage unknown · Oct 29, 2004
Electrical System
VEHICLE HAS BEEN INTERMITTENTLY LOSING POWER COMPLETELY, AND INDICATING LOSS OF ABS SYSTEM. REPLACING FUSES RETURNED THE CAR TO THE ROAD, BUT HAPPENED AT LEAST TWICE MORE WITHIN THE SUBSEQUENT WEEK. VEHICLE WAS BROUGHT TO A REPAIR SHOP WHO EVENTUALLY FOUND THE PROBLEM AFTER 3 DAYS. PART OF THE WIRING HARNESS WAS ROUTED IMPROPERL…
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VEHICLE HAS BEEN INTERMITTENTLY LOSING POWER COMPLETELY, AND INDICATING LOSS OF ABS SYSTEM. REPLACING FUSES RETURNED THE CAR TO THE ROAD, BUT HAPPENED AT LEAST TWICE MORE WITHIN THE SUBSEQUENT WEEK. VEHICLE WAS BROUGHT TO A REPAIR SHOP WHO EVENTUALLY FOUND THE PROBLEM AFTER 3 DAYS. PART OF THE WIRING HARNESS WAS ROUTED IMPROPERLY UNDER THE TOP DRIVER'S SIDE FLEX MOTOR MOUNT. EACH TIME THE MOTOR MOUNT WOULD FLEX UNDER DRIVING CONDITIONS, THE METAL WOULD ERODE THE PROTECTIVE SHIELDING AROUND THE HARNESS AND THE WIRES THEMSELVES. WIRES AND HARNESS WERE REPAIRED AND RE-ROUTED OVER THE MOUNT AND SECURED PROPERLY.
NHTSA ODI #10097982
Official recalls
5Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
Jul 15, 2003
CERTAIN MINIVANS, PASSENGER AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." THE OWNER'S MANUAL DOES NOT EXPLAIN THE MEANING OF THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT LOWER UNIVERSAL ANCHORAGE SYSTEM.
Consequence & remedy
Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THEIR OWNER'S MANUAL. THIS SUPPLEMENT DESCRIBES AND SHOWS THE LOCATION SYMBOLS FOR THE CHILD RESTRAINT ANCHORS THAT ARE LOCATED IN THE VEHICLE AND ON THE CHILD RESTRAINT OR BOOSTER CUSHION. OWNER NOTIFICATION BEGAN AUGUST 18, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Dec 9, 2002
ON CERTAIN PASSENGER, SPORT UTILITY VEHICLES AND MINI VANS, SOME OF THESE VEHICLES HAVE A PASSENGER AIR BAG THAT WAS MANUFACTURED WITHOUT A CHECK VALVE PIN. AN AIR BAG WITHOUT THE CHECK VALVE PIN COULD PRODUCE INCREASED PRESSURE AT THE ONSET OF THE AIR BAG DEPLOYMENT AND REDUCED PRESSURE AFTERWARD.
Consequence & remedy
Consequence: THIS COULD INCREASE THE SEVERITY OF INJURY TO A PERSON WHO WAS NOT PROPERLY RESTRAINED AND WHO WAS CLOSE TO THE PASSENGER AIR BAG AT THE TIME OF DEPLOYMENT. IT COULD ALSO REDUCE THE AB8ILITY OF THE AIR BAG TO PROTECT A RESTRAINED FRONT SEAT PASSENGER.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE PASSENGER AIR BAG. OWNER NOTIFICATION BEGAN DECEMBER 16, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OLDSMOBILE AT 1-800-442-6537, OR SATURN AT 1-800-553-6000, PROMPT #3.
Dec 13, 2001
VEHICLE DESCRIPTION: CERTAIN MINI VANS BUILT WITH SECOND ROW 50/50 SPLIT BENCH SEATS OR CAPTAIN'S CHAIRS, FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SEAT LATCH ANCHOR WIRE DIAMETER IS GREATER THAN 6.1 MM.
Consequence & remedy
Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSPECT THE LATCH ANCHOR WIRES AND REPAIR THOSE WITH AN IMPROPER DIAMETER. OWNER NOTIFICATION BEGAN APRIL 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.
Feb 1, 2001
VEHICLE DESCRIPTION: PASSENGER, SPORT UTILITY VEHICLES AND MINIVANS. THE PASSENGER AIR BAG INFLATOR MODULES WERE BUILT WITHOUT THE CORRECT AMOUNT OF GENERANT, WHICH PRODUCES THE GAS THAT FILLS THE AIR BAG. SOME WERE BUILT WITH A DOUBLE LOAD OF GENERANT AND SOME WERE BUILT WITHOUT GENERANT.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH THAT WOULD TRIGGER A PASSENGER AIR BAG DEPLOYMENT, A DOUBLE LOAD OF GENERANT CAN CAUSE THE INFLATOR MODULE TO EXPLODE. IF THE AIR BAG MODULE EXPLODES, METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANT. A MODULE WITH NO GENERANT WOULD NOT INFLATE THE AIR BAG, AND THE OCCUPANTS COULD RECEIVE MORE SEVERE INJURIES.
Remedy: DEALERS WILL REPLACE THE PASSENGER AIR BAG MODULE. TELEPHONE CALLS WERE MADE TO OWNERS ON JANUARY 29, 2001. FOLLOW UP OWNER MAILING BEGAN ON APRIL 17, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR SATURN AT 1-800-553-6000.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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