POOR DESIGN OF FUEL TANK/FUEL PUMP CONNECTION WILL CAUSE FUEL LEAK, ONLY A MATTER OF TIME. CONSEQUENCE - POSSIBLE FUEL FIRE, EXPLOSION! FUEL TANK HAS BRASS INSERTS IN BLIND HOLES TO ACCOMMODATE FASTENING OF FUEL PUMP WITH O-RING SEAL BETWEEN FUEL PUMP AND FUEL TANK. GOOD IDEA BUT VERY BAD AND DANGEROUS DESIGN. THESE BRASS INSERT…
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POOR DESIGN OF FUEL TANK/FUEL PUMP CONNECTION WILL CAUSE FUEL LEAK, ONLY A MATTER OF TIME. CONSEQUENCE - POSSIBLE FUEL FIRE, EXPLOSION! FUEL TANK HAS BRASS INSERTS IN BLIND HOLES TO ACCOMMODATE FASTENING OF FUEL PUMP WITH O-RING SEAL BETWEEN FUEL PUMP AND FUEL TANK. GOOD IDEA BUT VERY BAD AND DANGEROUS DESIGN. THESE BRASS INSERTS WILL LOOSEN IN BLIND HOLE OF FUEL TANK AND CAUSE A LEAK DUE TO LACK OF COMPRESSION OF O-RING. DON'T KNOW EXACT REASON FOR LOOSENING, POSSIBLY EXPANSION/CONTRACTION FROM TEMPERATURE CHANGES, LOW TO HIGH ELEVATION CHANGES OR JUST PLAIN OLD VIBRATION AND FATIGUE. WHATEVER THE CAUSE, THIS IS A VERY SERIOUS SAFETY HAZARD, EXTREMELY DANGEROUS TO LIFE AND HEALTH, NOT TO MENTION MONETARY LOSS DUE TO PROPERTY DAMAGE AND DESTRUCTION OF VEHICLE. I ASKED A LOCAL POLARIS DEALER ABOUT THIS PROBLEM AND ALL THEY WANTED TO DO WAS SELL ME A NEW FUEL TANK/FUEL PUMP ASSEMBLY, POLARIS INDUSTRIES ANSWER/SOLUTION WASN'T ANY BETTER. POLARIS INDUSTRIES NEEDS TO STEP UP TO THE PLATE AND OFFER A RECALL/REPAIR OF THIS DEFECT BEFORE SOMEONE IS INJURED OR KILLED. SHOULDN'T TRY TO DECEIVE PEOPLE OR PISS OFF OLD PEOPLE WHO HAVE TIME ON THEIR HANDS TO EXPOSE THE TRUTH.
NHTSA ODI #10419028
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2008 Polaris Ranger Rzr Problems, Complaints & Recalls | Skip That Year