FUEL TANK HAS BRASS INSERTS IN BLIND HOLES TO ACCOMMODATE FASTENING OF FUEL PUMP WITH O-RING SEAL BETWEEN FUEL PUMP AND FUEL TANK. THESE BRASS INSERTS WILL LOOSEN IN BLIND HOLE OF FUEL TANK AND CAUSE A LEAK DUE TO LACK OF COMPRESSION OF O-RING. DON'T KNOW EXACT REASON FOR LOOSENING, POSSIBLY EXPANSION/CONTRACTION FROM TEMPERATUR…
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FUEL TANK HAS BRASS INSERTS IN BLIND HOLES TO ACCOMMODATE FASTENING OF FUEL PUMP WITH O-RING SEAL BETWEEN FUEL PUMP AND FUEL TANK. THESE BRASS INSERTS WILL LOOSEN IN BLIND HOLE OF FUEL TANK AND CAUSE A LEAK DUE TO LACK OF COMPRESSION OF O-RING. DON'T KNOW EXACT REASON FOR LOOSENING, POSSIBLY EXPANSION/CONTRACTION FROM TEMPERATURE CHANGES, LOW TO HIGH ELEVATION CHANGES OR JUST VIBRATION AND FATIGUE. THIS IS A VERY SERIOUS SAFETY HAZARD, EXTREMELY DANGEROUS TO LIFE AND HEALTH,. I FIRST NOTICED LEAK IN SEPTEMBER 2017 WHEN VEHICLE WAS STATIONARY AND PARKED ON SLOPE AFTER FILLING GAS TANK. LEAK FROM FUEL PUMP LID CONTINUES WHEN MOVING UNTIL GAS LEVEL GETS BELOW PUMP LID ASSEMBLY. GASOLINE COULD POSSIBLY BE IGNITED BY EXHAUST, ELECTRICAL SPARK, OR OTHER SOURCE OF FLAME.
NHTSA ODI #11030348
3,000 miles · Aug 7, 2012
Fuel/propulsion System
TL* THE CONTACT OWNS A 2008 POLARIS RANGER RZR. THE CONTACT STATED THAT WHILE DRIVING FUEL WAS LEAKING OUT OF THE FUEL TANK. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE GASKET NEEDED TO BE REPLACED AND THE FUEL TANK NEEDED TO BE WELDED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC A…
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TL* THE CONTACT OWNS A 2008 POLARIS RANGER RZR. THE CONTACT STATED THAT WHILE DRIVING FUEL WAS LEAKING OUT OF THE FUEL TANK. THE VEHICLE WAS TAKEN TO A DEALER WHO DIAGNOSED THAT THE GASKET NEEDED TO BE REPLACED AND THE FUEL TANK NEEDED TO BE WELDED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AFTER THE FAILURE RECURRED. THE MECHANIC VERIFIED THAT THE GASKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 3,000.
NHTSA ODI #10469551
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2008 Polaris Ranger Rzr Problems, Complaints & Recalls | Skip That Year