NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
90 reportsMileage unknown · Jan 17, 2022
Power TrainService BrakesUnknown Or Other
Attempted to shift vehicle into four wheel drive high mode. 4WD error message appeared in center display, as well as traction control and ABS warning indicators. 4WD was inoperative. Attempted to shift into four wheel drive high multiple times, with no success. Not sure if the traction control and ABS warning indicators are act…
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Attempted to shift vehicle into four wheel drive high mode. 4WD error message appeared in center display, as well as traction control and ABS warning indicators. 4WD was inoperative. Attempted to shift into four wheel drive high multiple times, with no success. Not sure if the traction control and ABS warning indicators are actually indicating that these systems are inoperative or not. These warnings stay on after switching back to 2WD mode, and are only extinguished after the engine is shut off and restarted. I believe the lack of 4WD can be considered a safety issue depending on the weather conditions and where the vehicle is located when this failure occurs. Dealer confirmed issue, and is replacing the transfer case, under warranty. I did a bit of research on an internet forum covering this vehicle, and found that others have had this same issue, and it has been identified as a broken shift fork in the transfer case.
NHTSA ODI #11447728
25,000 miles · Oct 26, 2021
Fuel System, Gasoline
The contact owns a 2018 Nissan Titan. The contact stated while attempting to add fuel into the vehicle, the fuel overflowed from the fuel filler neck before the fuel tank was full. The contact stated no warning light was illuminated. The contact took the vehicle to the local dealer, where it was diagnosed with needing the fuel t…
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The contact owns a 2018 Nissan Titan. The contact stated while attempting to add fuel into the vehicle, the fuel overflowed from the fuel filler neck before the fuel tank was full. The contact stated no warning light was illuminated. The contact took the vehicle to the local dealer, where it was diagnosed with needing the fuel tank and the fuel tank canister to be replaced. The vehicle was repaired but continued to experience failure. The vehicle was taken back to the dealer on 3 different occasions but was not repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 25,000.
NHTSA ODI #11438210
Mileage unknown · Oct 2, 2021
Tires
At highway speed of 65 MPH, passenger-rear tire started to make slight thumping sound. After a few minutes, it became much louder. I pulled off the road to investigate and found that treads were completely delaminating from tire. Tire was inflated to 74 psi and they have always been properly maintained. Only 24,000 miles on …
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At highway speed of 65 MPH, passenger-rear tire started to make slight thumping sound. After a few minutes, it became much louder. I pulled off the road to investigate and found that treads were completely delaminating from tire. Tire was inflated to 74 psi and they have always been properly maintained. Only 24,000 miles on tire (vehicle purchased new in Feb, 2019). No injuries but had I not pulled over right away, there is no doubt that a blowout would have occurred with potentially devastating consequences. The vehicle is a 2018 Nissan Titan XD, Platinum Reserve, purchased at Baxter, Nissan of Bellevue, Nebraska.
NHTSA ODI #11435216
Mileage unknown · Sep 27, 2021
Power Train
My Nissan has 35 thousand miles on it it use it as a pleasure vehicle. I was driving the other day and it started shifting really high motor racing loud and not really going anywhere. It was like the transmission was slipping. It had never done this before. I thought it was a isolated incident but the next few days going to get …
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My Nissan has 35 thousand miles on it it use it as a pleasure vehicle. I was driving the other day and it started shifting really high motor racing loud and not really going anywhere. It was like the transmission was slipping. It had never done this before. I thought it was a isolated incident but the next few days going to get gas and groceries (17 miles one way) it did it again this time starting in low gear the tachometer raced up to 5 -6 thousand rpm before it shifted and when it hit 2gear it did it again and 3rd gear all the time acting like the transmission was slipping. I read on some sites that this model has this problem and nobody seems to want to take accountability for this problem. I paid 33thousand dollars for this truck and it isn’t even broken in but it is broken! So help me what should I do I ask you first so you can give me guidance! Thanks Dennis Nash
NHTSA ODI #11434586
Mileage unknown · Aug 16, 2021
Electrical SystemEngine
1.The Engine Sub-Harness Assembly failed; melted, I feel due to the engine heat, because this harness insulation is not heat rated and melted off the wire. 2.The dashboard engine light came on and would not go off. 3.The Robbins Nissan Dealership I took my truck to in Humble, Tx. 77338 lied and said this failure was caused by ro…
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1.The Engine Sub-Harness Assembly failed; melted, I feel due to the engine heat, because this harness insulation is not heat rated and melted off the wire. 2.The dashboard engine light came on and would not go off. 3.The Robbins Nissan Dealership I took my truck to in Humble, Tx. 77338 lied and said this failure was caused by rodent damage; which I know for a fact that my garage is very clean and I've never even seen any signs of rodents. 4.I first noticed a problem approximately in June of 2021 when the dashboard engine light came on and never went off. 5.By this dealership blaming it on rodent damage, this defective harness was not covered by the Nissan North America, Inc. Warranty, so I was charged $1,522.14 for this repair.
NHTSA ODI #11429360
Mileage unknown · May 18, 2021
Engine
while I'm driving my truck, it has a Cummins Diesel engine, at certain times I guess that the engine goes through a regen process, when it odes this process then the cab is filled with noxious gases. This process last a few minutes and causes you to lower the windows to get rid of the toxic gases. I reported it to my Nissan Dea…
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while I'm driving my truck, it has a Cummins Diesel engine, at certain times I guess that the engine goes through a regen process, when it odes this process then the cab is filled with noxious gases. This process last a few minutes and causes you to lower the windows to get rid of the toxic gases. I reported it to my Nissan Dealer twice when I took it in for it's service, they acted like they had never heard about it before and told me that there was no issue with my truck. that I had to drive it more to get it to stop ding it. Is this normal or are we being poisoned or getting cancer from these events?
NHTSA ODI #11417653
61,400 miles · May 6, 2021
Electrical SystemVehicle Speed Control
TL* THE CONTACT OWNS A 2018 NISSAN TITAN. THE CONTACT STATED WHILE DRIVING 35 MPH, THE ACCELERATOR PEDAL WAS DEPRESSED HOWEVER, THE VEHICLE FAILED TO RESPOND. THE CONTACT STATED THAT SEVERAL UNKNOWN WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL AND THEN WENT BLANK. THE VEHICLE WAS TOWED TO EMPIRE LAKEWOOD NISSAN (14707 W CO…
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TL* THE CONTACT OWNS A 2018 NISSAN TITAN. THE CONTACT STATED WHILE DRIVING 35 MPH, THE ACCELERATOR PEDAL WAS DEPRESSED HOWEVER, THE VEHICLE FAILED TO RESPOND. THE CONTACT STATED THAT SEVERAL UNKNOWN WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL AND THEN WENT BLANK. THE VEHICLE WAS TOWED TO EMPIRE LAKEWOOD NISSAN (14707 W COLFAX AVE, LAKEWOOD, CO 80401) BUT WAS NOT YET DIAGNOSED. THE VEHICLE WAS NOT YET REPAIRED. THE MANUFACTURER HAD NOT BEEN INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 61,400.
NHTSA ODI #11415411
15,000 miles · Apr 24, 2021
Engine
MY 2018 NISSAN TITAN STARTED MAKING A KNOCKING SOUND IN THE ENGINE. I HAVE 28000 MILES ON THE TRUCK THE NOISE HAS GOTTEN LOUDER IN THE LAST 6,000 MILES. THE DEALERSHIP KEEPS TELLING ME IT'S NORMAL. THERE IS NO WAY IT'S NORMAL. THIS HAS BEEN A ONGOING PROBLEM WITH THE 2ND GENERATION TITAN
NHTSA ODI #11413692
41,000 miles · Apr 17, 2021
Wheels
TIRES ARE LOSING AIR ON THE SIDEWALL THAT'S CRACKING OR BREAKING DOWN. NO PUNCTURE OR DAMAGE IS VISIBLE. BUT WITHIN A HOUR TIRE BECOMES FLARE. THIS HAPPENED WHEN VEHICLE WAS PARKED AND GOT INSIDE AND MY TMPS LIGHT WAS ON AND PRESSURE WAS LOW.
NHTSA ODI #11408562
15,000 miles · Jan 12, 2021
Power Train
I PARKED THE VEHICLE IN THE DRIVEWAY AND THE CAR STARTED ROLLIN BACKWARDS. SECOND DAY PARKED IT AGAIN AT NIGHT AND WHEN I WOKE UP THE VEHICLE HAD ROLLED DOWN AT THE END OF THE DRIVEWAY. I BROUGHT IT TO THE DEALERSHIP AND ACCORDING TO THEM NOTHING WAS WRONG WITH THE VEHICLE. I WENT ON MY OWN AND DID THREE PARKING TESTS AND EVERY…
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I PARKED THE VEHICLE IN THE DRIVEWAY AND THE CAR STARTED ROLLIN BACKWARDS. SECOND DAY PARKED IT AGAIN AT NIGHT AND WHEN I WOKE UP THE VEHICLE HAD ROLLED DOWN AT THE END OF THE DRIVEWAY. I BROUGHT IT TO THE DEALERSHIP AND ACCORDING TO THEM NOTHING WAS WRONG WITH THE VEHICLE. I WENT ON MY OWN AND DID THREE PARKING TESTS AND EVERY TIME IT ROLLED BACKWARDS WHILE THE VEHICLE WAS IN PARK. I FILMED THE INCIDENT AND BROUGHT IT BACK TO THE DEALERSHIP. AT THAT TIME THEY KEPT THE TRUCK FOR FURTHER INVESTIGATION. THEY HAD A SPECIALIST FROM CORPORATE NISSAN COME IN AND HIS FINDINGS WERE THAT THE VEHICLE WAS FINE AND THE TIRES NEEDED TO BE CHANGED. THAT DOESN'T SOLVE THE ISSUE OF THE VEHICLE ROLLING BACKWARDS WHILE PARKED.I HAVE HAD THIS VEHICLE FOR 2 1/2 YEARS AND NO ISSUES UNTIL NOW. SNOW IS NOT A NEW SITUATION BECAUSE I LIVE IN UPSTATE NY. IT JUST STARTED ON 1/1/21 AND IT HASN'T STOPPED ROLLING BACKWARDS. THIS IS A SAFETY CONCERN THAT NISSAN IS NOT ADDRESSING. I DO HAVE THE VIDEOS BUT I DO NOT HAVE THE OPTION TO UPLOAD.
NHTSA ODI #11387663
Official recalls
4Mar 11, 2021
Nissan North America, Inc. (Nissan) is recalling certain 2019-2020 Altima and 2018-2021 Titan vehicles equipped with Continental tires. On the affected vehicles, it is possible that one or more tires were cured for too long during tire production.
Consequence & remedy
Consequence: Over cured tires may develop a break in the sidewall, resulting in sudden air loss or belt edge separation which could lead to tread/belt loss. Either condition can cause a loss of vehicle control, increasing the risk of a crash.
Remedy: Nissan will notify owners, and dealers will inspect the tires, and replace them as necessary, free of charge. Owner notification letters were mailed on May 11, 2021. Owners may contact Nissan customer service at 1-800-867-7669. Nissan's number for this recall is PC798.
Additional source detail variants (2)
Tires:sidewall
Nissan North America, Inc. (Nissan) is recalling certain 2019-2020 Altima and 2018-2021 Titan vehicles equipped with Continental tires. On the affected vehicles, it is possible that one or more tires were cured for too long during tire production.
Consequence: Over cured tires may develop a break in the sidewall, resulting in sudden air loss or belt edge separation which could lead to tread/belt loss. Either condition can cause a loss of vehicle control, increasing the risk of a crash.
Remedy: Nissan will notify owners, and dealers will inspect the tires, and replace them as necessary, free of charge. Owner notification letters were mailed on May 11, 2021. Owners may contact Nissan customer service at 1-800-867-7669. Nissan's number for this recall is PC798.
Tires
Nissan North America, Inc. (Nissan) is recalling certain 2019-2020 Altima and 2018-2021 Titan vehicles equipped with Continental tires. On the affected vehicles, it is possible that one or more tires were cured for too long during tire production.
Consequence: Over cured tires may develop a break in the sidewall, resulting in sudden air loss or belt edge separation which could lead to tread/belt loss. Either condition can cause a loss of vehicle control, increasing the risk of a crash.
Remedy: Nissan will notify owners, and dealers will inspect the tires, and replace them as necessary, free of charge. Owner notification letters were mailed on May 11, 2021. Owners may contact Nissan customer service at 1-800-867-7669. Nissan's number for this recall is PC798.
Sep 12, 2019
Nissan North America, Inc. (Nissan) is recalling certain 2018-2019 Nissan Altima, Armada, Frontier, Kicks, Leaf, Maxima, Murano, NV, NV200, Pathfinder, Rogue, Rogue Sport, Sentra, Titan, Titan Diesel, Versa Note and Versa Sedan vehicles, as well as Infiniti Q50, Q60, QX30 and QX80 vehicles. Additionally included are 2019 Nissan GT-R and Taxi and Infiniti QX50, QX60, Q70, Q70L vehicles. The back-up camera and display settings can be adjusted such that the rear view image is no longer visible and the system will retain that setting the next time the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."
Consequence & remedy
Consequence: The lack of an image in the back-up camera display increases the risk of a crash.
Remedy: Nissan will notify owners in phases, having dealers update the back-up camera settings software, free of charge. The recall began November 11, 2019 and all affected VINs should be activated. Owners may contact Nissan customer service at 1-800-867-7669 or INFINITI customer service at 1-800-662-6200.
Jun 26, 2019
Nissan North America, Inc. (Nissan) is recalling certain 2017-2019 gasoline, light duty, Titan vehicles. The alternator harness may have been damaged during the engine installation process, possibly resulting in an electrical short.
Consequence & remedy
Consequence: An electrical short may cause an engine stall, increasing the risk of a crash. In addition, it increases the risk of a fire.
Remedy: Nissan will notify owners, and dealers will inspect the alternator harness for the proper routing and any damage. The harness will be clipped into the correct position or replaced as necessary, free of charge. The recall began August 8, 2019. Owners may contact Nissan customer service at 1-800-867-7669.
Additional source detail variants (2)
Electrical System:wiring
Nissan North America, Inc. (Nissan) is recalling certain 2017-2019 gasoline, light duty, Titan vehicles. The alternator harness may have been damaged during the engine installation process, possibly resulting in an electrical short.
Consequence: An electrical short may cause an engine stall, increasing the risk of a crash. In addition, it increases the risk of a fire.
Remedy: Nissan will notify owners, and dealers will inspect the alternator harness for the proper routing and any damage. The harness will be clipped into the correct position or replaced as necessary, free of charge. The recall began August 8, 2019. Owners may contact Nissan customer service at 1-800-867-7669.
Electrical System:alternator/generator/regulator
Nissan North America, Inc. (Nissan) is recalling certain 2017-2019 gasoline, light duty, Titan vehicles. The alternator harness may have been damaged during the engine installation process, possibly resulting in an electrical short.
Consequence: An electrical short may cause an engine stall, increasing the risk of a crash. In addition, it increases the risk of a fire.
Remedy: Nissan will notify owners, and dealers will inspect the alternator harness for the proper routing and any damage. The harness will be clipped into the correct position or replaced as necessary, free of charge. The recall began August 8, 2019. Owners may contact Nissan customer service at 1-800-867-7669.
Apr 16, 2018
Nissan North America, Inc. (Nissan) is recalling certain 2016-2018 Nissan Titan, 2016 and 2018 Nissan Titan XD vehicles. Accessories installed on these vehicles reduced the load carrying capacity, however, a Load Carrying Capacity modification label was not installed, possibly allowing the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
Consequence & remedy
Consequence: An overloaded vehicle can increase the risk of a crash.
Remedy: Nissan will notify owners and provide a new modification label, with installation instructions, free of charge. The recall began on June 4, 2018. Owners may contact Nissan customer service at 1-800-867-7669.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE23020 · Loss Of Motive Power Due To Broken Crankshaft With No Ability To Restart.
Opened Nov 15, 2023 · Closed Jun 27, 2025
Status: closed (inferred from source dates) · Engine; Engine And Engine Cooling:engine:diesel
On November 15, 2023, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE23020 to investigate allegations of loss of motive power in model year (MY) 2016 through 2019 Nissan Titan XD trucks equipped with 5.0L Cummins diesel engines. The complaints allege the condition was due to a failure of the engine crankshaft. The purpose of the investigation was to understand the scope, frequency, and safety related consequence of the alleged defect. During the investigation, it was found that the subject vehicles can experience a loss of motive power due to a failure of the crankshaft main bearings which can lead to a fractured crankshaft. This resulted in a loss of motive power and an inability to restart. An analysis of all complaint sources shows many vehicles exhibit knocking, vibration, malfunction indicator lamp (MIL) warnings, and/or poor engine performance prior to a total failure. Some consumers report driving their truck in for repairs only to be diagnosed with a failed crankshaft. ODI has not identified any injuries or fires attributable to this failure. ODI is aware of one complaint alleging a non-injury crash involving a curb strike. ODI is also aware of complaints of overheating starter motors and melted starter motor wiring occurring after prolonged attempts to start engines that have suffered a broken crankshaft. In its response to ODI's January 26, 2024 information request letter, Nissan provided information detailing several material and process changes involved in the production of the subject vehicle’s engine.These changes appear to coincide with incremental improvements in failure rates but there is no indication that a single factor was the primary cause of the failures. Analysis of ODI consumer complaints and manufacturer provided data found that failure rates decreased progressively for each model year. Review of failure mileage found that 50% of the failures occurred by 60,000 miles with a significant decrease in failures after 80,000 miles. Assuming average yearly mileage driven, the newest model year trucks (2019) would be near or past peak failure mileage. Given the low failure rate, the observable warnings available to the driver, and much of the fleet being past peak failure mileage, ODI is closing this Preliminary Evaluation with no further action. The closing of the investigation does not constitute a finding by NHTSA that a defect does not exist, and NHTSA will take further action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (2)
Engine And Engine Cooling:engine:diesel
On November 15, 2023, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE23020 to investigate allegations of loss of motive power in model year (MY) 2016 through 2019 Nissan Titan XD trucks equipped with 5.0L Cummins diesel engines. The complaints allege the condition was due to a failure of the engine crankshaft. The purpose of the investigation was to understand the scope, frequency, and safety related consequence of the alleged defect. During the investigation, it was found that the subject vehicles can experience a loss of motive power due to a failure of the crankshaft main bearings which can lead to a fractured crankshaft. This resulted in a loss of motive power and an inability to restart. An analysis of all complaint sources shows many vehicles exhibit knocking, vibration, malfunction indicator lamp (MIL) warnings, and/or poor engine performance prior to a total failure. Some consumers report driving their truck in for repairs only to be diagnosed with a failed crankshaft. ODI has not identified any injuries or fires attributable to this failure. ODI is aware of one complaint alleging a non-injury crash involving a curb strike. ODI is also aware of complaints of overheating starter motors and melted starter motor wiring occurring after prolonged attempts to start engines that have suffered a broken crankshaft. In its response to ODI's January 26, 2024 information request letter, Nissan provided information detailing several material and process changes involved in the production of the subject vehicle’s engine.These changes appear to coincide with incremental improvements in failure rates but there is no indication that a single factor was the primary cause of the failures. Analysis of ODI consumer complaints and manufacturer provided data found that failure rates decreased progressively for each model year. Review of failure mileage found that 50% of the failures occurred by 60,000 miles with a significant decrease in failures after 80,000 miles. Assuming average yearly mileage driven, the newest model year trucks (2019) would be near or past peak failure mileage. Given the low failure rate, the observable warnings available to the driver, and much of the fleet being past peak failure mileage, ODI is closing this Preliminary Evaluation with no further action. The closing of the investigation does not constitute a finding by NHTSA that a defect does not exist, and NHTSA will take further action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Engine
On November 15, 2023, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE23020 to investigate allegations of loss of motive power in model year (MY) 2016 through 2019 Nissan Titan XD trucks equipped with 5.0L Cummins diesel engines. The complaints allege the condition was due to a failure of the engine crankshaft. The purpose of the investigation was to understand the scope, frequency, and safety related consequence of the alleged defect. During the investigation, it was found that the subject vehicles can experience a loss of motive power due to a failure of the crankshaft main bearings which can lead to a fractured crankshaft. This resulted in a loss of motive power and an inability to restart. An analysis of all complaint sources shows many vehicles exhibit knocking, vibration, malfunction indicator lamp (MIL) warnings, and/or poor engine performance prior to a total failure. Some consumers report driving their truck in for repairs only to be diagnosed with a failed crankshaft. ODI has not identified any injuries or fires attributable to this failure. ODI is aware of one complaint alleging a non-injury crash involving a curb strike. ODI is also aware of complaints of overheating starter motors and melted starter motor wiring occurring after prolonged attempts to start engines that have suffered a broken crankshaft. In its response to ODI's January 26, 2024 information request letter, Nissan provided information detailing several material and process changes involved in the production of the subject vehicle’s engine.These changes appear to coincide with incremental improvements in failure rates but there is no indication that a single factor was the primary cause of the failures. Analysis of ODI consumer complaints and manufacturer provided data found that failure rates decreased progressively for each model year. Review of failure mileage found that 50% of the failures occurred by 60,000 miles with a significant decrease in failures after 80,000 miles. Assuming average yearly mileage driven, the newest model year trucks (2019) would be near or past peak failure mileage. Given the low failure rate, the observable warnings available to the driver, and much of the fleet being past peak failure mileage, ODI is closing this Preliminary Evaluation with no further action. The closing of the investigation does not constitute a finding by NHTSA that a defect does not exist, and NHTSA will take further action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.