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2009 Nissan Cube

Owner reports · Recalls · Investigations

More warning signs than most Cube years

Owner complaints for the 2009 Nissan Cube are substantially higher than the model-year median of 25.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 22 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports2 fire reports3 injury reports

What owners actually said

101 reports
120,000 miles · Aug 5, 2020
Power Train

ON 07/20/2020 TRANSMISSION BEGAN SLIPPING. VEHICLE VIBRATES AND SHUTTERS IN MOTION. LACK OF POWER. AT 124,000 MILES. UNABLE TO GET TO 50 MPH. VEHICLE ALSO VIBRATES WHEN STATIONARY.

NHTSA ODI #11343543

56,400 miles · Jul 30, 2020
Wheels

TIRE VALVE STEM LEAKING AIR, TIRE GOING FLAT ON 2009 NISSAN CUBE. I SEE THERE WAS A RECALL ON THIS ISSUE BEFORE.

NHTSA ODI #11342424

Mileage unknown · Jan 28, 2020
Electrical SystemElectronic Stability Control (esc)

MY 2009 NISSAN CUBE HAD A RECALL FOR THE MANUFACTURING DEFECTS ASSOCIATED WITH THE ELECTRICAL STEERING COLUMN LOCK (ESCL). IT WENT OUT IN JANUARY 2020 AND THE NISSAN DEALER WANTS 832.00 TO REPAIR WHAT IS A NISSAN MANUFACTURING DEFECT. INVESTIGATING THIS IT WAS FOUND THAT IN JANUARY 2012, JUST BEFORE THE CAR WAS PURCHASED FROM …

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MY 2009 NISSAN CUBE HAD A RECALL FOR THE MANUFACTURING DEFECTS ASSOCIATED WITH THE ELECTRICAL STEERING COLUMN LOCK (ESCL). IT WENT OUT IN JANUARY 2020 AND THE NISSAN DEALER WANTS 832.00 TO REPAIR WHAT IS A NISSAN MANUFACTURING DEFECT. INVESTIGATING THIS IT WAS FOUND THAT IN JANUARY 2012, JUST BEFORE THE CAR WAS PURCHASED FROM THE NISSAN DEALER, THE ESCL RECALL WAS FIXED AT THE MURFREESBORO DEALERSHIP. AS I WASNT THE OWNER AT THE TIME I DO NOT HAVE PAPERWORK TO SHOW THIS, ONLY THE WORD FROM THE DEALER. THE ESCL IS OBVIOUSLY STILL A PROBLEM BUT THE DEALERSHIP SAID SINCE IT WAS FIXED ONCE THAT MET THE RECALL CRITERIA AND I HAVE TO PAY FOR THE MANUFACTURERS DEFECTIVE ESCL. THE RED LIGHT WITH THE KEY CAME ON WHEN IT WAS PARKED AT A STORE AND WOULDN'T MOVE SO IT WAS TOWED TO THE NISSAN DEALER. THEY HAVE STATED THE PART IS 579.93 AND THE LABOR WILL BE 312.50. NISSAN CONSUMER HOTLINE WAS CONTACTED AND THEY SAID THAT IT WAS REPAIRED BUT WOULDN'T GIVE ME A DATE/PLACE SO I CALLED THE DEALERSHIP I BOUGHT IT FROM TO GET THIS INFORMATION. THEY ARE THE ONES WHO STATED IT WAS DONE IN JANUARY 2012 WHEN IT WAS IN THEIR POSSESSION TO SELL ON THE LOT. SINCE IT IS A DOCUMENTED MANUFACTURERS WARRANTY AND THE DEALERSHIP SUPPOSEDLY DID THE WORK WHILE THE CAR WAS FOR SALE ON THEIR LOT (MEANING WE HAVE TO TRUST THEY ACTUALLY DID THE EXPENSIVE REPAIR), WHEN THE PROBLEM STILL EXISTS WHY IS IT NOT BEING COVERED? THIS IS A WELL DOCUMENTED PROBLEM THROUGHOUT THE INTERNET OF NISSAN 2009 CUBE OWNERS WHO TO THIS DAY ARE HAVING PROBLEMS WITH THE ESCL AND THE EXTREMELY EXPENSIVE REPAIR BILLS THAT GO WITH IT.

NHTSA ODI #11302545

Mileage unknown · Nov 18, 2019
Air BagsFuel/propulsion SystemWheels

1) CHECK AIR BAG LIGHT WAS FLASHING A MONTH AFTER I PURCHASED THE VEHICLE AND IT WAS REPAIRED. THE LIGHT IS BACK ON ALMOST A YEAR LATER AND HAS CONTINUED TO FLASH ON AND OFF. 2) TIRE PRESSURE LIGHT CONTINUES TO GO ON AND OFF AND I REPLACED AND ALIGNED MY TIRES AND STILL IT CONTINUES. 3) WHEN PUTTING GAS IN MY TANK THE GAUGE IS…

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1) CHECK AIR BAG LIGHT WAS FLASHING A MONTH AFTER I PURCHASED THE VEHICLE AND IT WAS REPAIRED. THE LIGHT IS BACK ON ALMOST A YEAR LATER AND HAS CONTINUED TO FLASH ON AND OFF. 2) TIRE PRESSURE LIGHT CONTINUES TO GO ON AND OFF AND I REPLACED AND ALIGNED MY TIRES AND STILL IT CONTINUES. 3) WHEN PUTTING GAS IN MY TANK THE GAUGE IS NEVER ALL THE WAY TO THE TOP AND YET THE PUMP WILL NOT ALLOW ME TO INPUT MORE GAS. ALSO THE GAS IS NOT LASTING THE AMOUNT OF MILE IT SHOULD, AND THE READING DOES NOT SEEM ACCURATE.

NHTSA ODI #11280798

98,000 miles · Aug 9, 2019
Electrical SystemSteeringUnknown Or Other

THE ANTITHEFT LOCK MALFUNCTIONED. NOW THE CAR WONT START.

NHTSA ODI #11242923

197,000 miles · Jul 29, 2019
EngineFuel/propulsion SystemPower Train

VEHICLE STOPPED WHILE IN MOTION ON HIGHWAY. TRANSMISSION WENT COMPLETELY OUT.

NHTSA ODI #11240458

50,000 miles · Jun 19, 2019
Service Brakes

THE BRAKE PEDAL HAS PROGRESSIVELY GONE LOWER TO THE FLOOR WHEN APPLYING THE BRAKES. THERE IS A SPONGY FEEL AND ONLY ENGAGES FULLY AT THE LAST MOMENT ALMOST TO THE FLOOR. STOPPING IS AT THE LAST MOMENT, THE BRAKE PEDAL HAS TO BE PUMPED TO ENGAGE THE BRAKES. THE ROTORS, BRAKE PADS AND SHOES AND NEW BRAKE FLUID HAS BEEN REPLACED …

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THE BRAKE PEDAL HAS PROGRESSIVELY GONE LOWER TO THE FLOOR WHEN APPLYING THE BRAKES. THERE IS A SPONGY FEEL AND ONLY ENGAGES FULLY AT THE LAST MOMENT ALMOST TO THE FLOOR. STOPPING IS AT THE LAST MOMENT, THE BRAKE PEDAL HAS TO BE PUMPED TO ENGAGE THE BRAKES. THE ROTORS, BRAKE PADS AND SHOES AND NEW BRAKE FLUID HAS BEEN REPLACED BUT THE BRAKE ISSUE REMAINS.

NHTSA ODI #11221176

90,000 miles · Mar 8, 2019
EngineFuel/propulsion System

THE CUBE WILL FREQUENTLY STOP WHILE DRIVING AT ANY SPEED. IT IS POSSIBLE TO PUMP THE ACCELERATOR AT THE MOMENT THIS HAPPENS AND SOMETIMES THE ENGINE WILL CATCH AND CARRY ON. IF THIS DOES NOT WORK, THE CAR MUST BE SHUT DOWN FOR A FEW MINUTES BEFORE ATTEMPTING A RESTART. UNFORTUNATELY ONCE THIS SITUATION HAPPENS, IT WILL VERY LIKE…

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THE CUBE WILL FREQUENTLY STOP WHILE DRIVING AT ANY SPEED. IT IS POSSIBLE TO PUMP THE ACCELERATOR AT THE MOMENT THIS HAPPENS AND SOMETIMES THE ENGINE WILL CATCH AND CARRY ON. IF THIS DOES NOT WORK, THE CAR MUST BE SHUT DOWN FOR A FEW MINUTES BEFORE ATTEMPTING A RESTART. UNFORTUNATELY ONCE THIS SITUATION HAPPENS, IT WILL VERY LIKELY RECUR SOON AFTER. IT IS MY OBSERVATION THAT THIS HAPPENS MOST OFTEN WHEN THE AMBIENT TEMPERATURE IS QUITE HIGH (75 F AND ABOVE). ON COOL DAYS THE SITUATION IS NOT LIKELY TO HAPPEN UNLESS THE CAR IS DRIVEN OVER AN HOUR IN DURATION. AS ANOTHER OBSERVATION IT IS MORE LIKELY TO HAPPEN IF THE GAS GAUGE IS LESS THAN FULL. I TRIED TO REPRODUCE THE PROBLEM TWICE FOR MAUS NISSAN BUT IT DID NOT OCCUR. THERE WAS A ENGINE SERVICE LIGHT ON DURING BOTH THOSE ATTEMPTS INDICATING A CATALYTIC CONVERTER ERROR. SINCE THAT TIME (EARLY 2018) THE PROBLEM HAS HAPPENED MANY TIMES WITHOUT ANY SERVICE ENGINE WARNING BEING ON. THE FIRST TIME THE PROBLEM OCCURRED, I TOOK THE CAR INTO NISSAN IN CHATTANOOGA. THEY SAID THERE WAS A LITTLE TOO MUCH TRANSMISSION FLUID. THEY REMOVED SOME AND I CONTINUED ON THE FLORIDA. WITHIN 10 MINUTES THE PROBLEM OCCURRED AGAIN. WHILE IN FLORIDA, WE LIMIT DRIVING TO EARLY MORNINGS AND EVENINGS FOR LESS THAN 30 MINUTES AND WE MAINTAIN THE GAS TANK ON FULL.

NHTSA ODI #11185466

46,000 miles · Mar 2, 2019
Unknown Or Other

REAR HATCH DOOR LOCK DOES NOT UNLOCK THE DOOR. THE LOCK HAS WORKED AND THEN IT QUITS WORKING. IN AN EMERGENCY A PERSON WOULD NOT BE ABLE TO EXIT THROUGH THE HATCH DOOR. ACCORDING TO THE INTERNET THIS IS A FREQUENT OCCURRENCE IN THE EARLY MODELS.

NHTSA ODI #11183698

Mileage unknown · Feb 18, 2019
Electronic Stability Control (esc)

SAME ISSUE AS THE OWNERS IN THIS THREAD WITH REGARDS TO THE ESCL. WENT TO START MY CAR AS A SNOW STORM WAS STARTING AND NO LUCK. MY LOCAL NISSAN DEALERSHIP SAID IT WAS AN ISSUE WITH THE ESCL AND THAT THERE WAS NO RECALL ON THE CUBE. HOWEVER, MY PARTNER OWNS A 2009 ALTIMA AND HAD THE SAME ISSUE A MONTH AGO AND GOT IT FIXED AT NO …

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SAME ISSUE AS THE OWNERS IN THIS THREAD WITH REGARDS TO THE ESCL. WENT TO START MY CAR AS A SNOW STORM WAS STARTING AND NO LUCK. MY LOCAL NISSAN DEALERSHIP SAID IT WAS AN ISSUE WITH THE ESCL AND THAT THERE WAS NO RECALL ON THE CUBE. HOWEVER, MY PARTNER OWNS A 2009 ALTIMA AND HAD THE SAME ISSUE A MONTH AGO AND GOT IT FIXED AT NO COST. THE FACT THAT NUMEROUS 09 CUBE OWNERS ARE EXPERIENCING THIS ISSUE AROUND THE SAME TIME WITH NO OFFER TO RECALL OR REIMBURSE US IS RIDICULOUS. I HAVE EMAILED CUSTOMER SERVICE WITH SCREEN SHOTS OF EVERYONE'S COMPLAINT AND REACHED OUT TO NISSAN VIA TWITTER. THEY HAVE RESPONDED AND ARE LOOKING INTO THE ISSUE NOW. FINGERS CROSSED THEY DO SOMETHING FOR US

NHTSA ODI #11180885

Official recalls

3

26V230000 · Air Bags:frontal:driver Side:inflator Module

Apr 9, 2026

Nissan North America, Inc. (Nissan) is recalling certain 2009-2010 Cube vehicles. The driver’s air bag inflator may rupture or detach from the steering wheel during air bag deployment.

Consequence & remedy

Consequence: A driver's air bag that ruptures or detaches can strike the driver or other occupants, increasing the risk of injury during a crash.

Remedy: Dealers will inspect the front air bag inflator serial number, and replace the inflator as necessary, free of charge. Owner notification letters were mailed June 9, 2026. Owners may contact Nissan's customer service at 800-647-7261. Nissan's number for this recall is R26A1. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning April 14, 2026.

10V330000 · Fuel System, Gasoline:storage

Jul 22, 2010

NISSAN IS RECALLING MODEL YEAR 2009-2010 NISSAN CUBE VEHICLES MANUFACTURED FROM JANUARY 30, 2009 THROUGH JULY 30, 2010. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY." WHEN THE VEHICLE WAS ROTATED FOLLOWING A REAR MOVING BARRIER CRASH TEST AS REQUIRED, THE AMOUNT OF FUEL LEAKAGE EXCEEDED THE ALLOWABLE LIMITS.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL DEVELOP A SPECIAL PROTECTOR AND ATTACH IT TO THE GASOLINE RECIRCULATION TUBE AT THE LOCATION OF THE FILLER NECK CONNECTOR. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 13, 2010. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.

09V393000 · Tires:pressure Monitoring And Regulating Systems

Oct 5, 2009

NISSAN IS RECALLING CERTAIN MODEL YEAR 2008-2010 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MASSACHUSETTS, MAINE, MARYLAND, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON D.C., WEST VIRGINIA AND WISCONSIN. THE MATERIAL IN THE NUT USED TO SECURE THE SENSOR-TRANSMITTER OF THE TIRE PRESSURE MONITORING SYSTEM (TPMS) MAY CORRODE AND POTENTIALLY CRACK IN AREAS WITH HEAVY CONCENTRATIONS OF ROAD SALT. IF THIS OCCURS, THE NUT MAY COME OUT OF THE SENSOR-TRANSMITTER AND THE TPMS LAMP WILL ILLUMINATE.

Consequence & remedy

Consequence: IF THE TPMS LAMP IS DISREGARDED AND THE VEHICLE CONTINUES TO BE DRIVEN IN THIS CONDITION, THE TIRE WILL QUICKLY LOSE AIR PRESSURE AT A CONSISTENT RATE RESULTING IN A FLAT TIRE INCREASING THE RISK OF A CRASH.

Remedy: THE DEALER WILL REPLACE THE TPMS NUT WITH A NEW, MORE ROBUST NUT. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE NOVEMBER 9, 2009. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261 AND INFINITI AT 1-800-662-6200.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE25005 · Driver Airbag Inflator Rupture

Opened Jun 13, 2025 · Closed Sep 3, 2026

Status: closed (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module

The Office of Defects Investigation (ODI) opened Preliminary Evaluation PE25005 on June 13, 2025, to assess the scope, root cause, and potential defect in 2009 Model Year (MY) Nissan Cube vehicles equipped with Takata PSDI-X air bag inflators.At the time the investigation was opened, analysis by Nissan and Takata (now New Leaf LLC) indicated that a rupture occurred at a weld point between the inflator cap and housing in a 2009 MY Nissan Cube.Nissan ruled out the propellant degradation root cause characteristic of the larger, well known, Takata recall, and instead identified a welding root cause. On April 9, 2026, Nissan North America, Inc. submitted a Part 573 Safety Recall Report to address the weld defect.Recall 26V230 includes the 28,388 2009 MY vehicles identified in the opening resume for this investigation and expands the population to include 2010 MY Nissan Cube vehicles for a total population of 47,928 vehicles produced between October 10, 2008, and September 25, 2010.Nissan identified the driver’s front air bag inflator (Takata PSDI-X, Part Number 98560-7991C) produced by TK Services Inc. within a specific lot may contain an improper body weld seal to the inflator base. This improper weld can cause the air bag module to detach from the steering wheel during deployment, increasing the risk of injury to the occupant in the event of a crash. Dealers will inspect the serial number on the driver’s air bag inflator in recalled vehicles to identify the air bag inflator lot. If the inflator is part of the affected lot, the dealer will remove and replace it with a new inflator manufactured by a different supplier. This repair will be performed free of charge. See NHTSA Recall No. 26V230 for further details. Based on Nissan's recall action, this Preliminary Evaluation is closed.

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.