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2009 Nissan Cube

Owner reports · Recalls · Investigations

More warning signs than most Cube years

Owner complaints for the 2009 Nissan Cube are substantially higher than the model-year median of 25.

About this comparison →

When problems were reported

Mileage at the reported incident

79 reports with mileage · 22 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports2 fire reports3 injury reports

Steering complaints

23 reports
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85,866 miles · Aug 15, 2016
Steering

ESCL FAILED FOR 3RD TIME. DROVE THE CAR, PARKED IT FOR 15 MINUTES AND IT WOULD NOT START WHEN I CAME BACK OUT. THIS WILL MAKE THE 3RD ESCL INSTALLED IN MY CAR BY NISSAN SINCE I BOUGHT IT NEW IN JULY 2009. THE 2ND ESCL WAS REPLACED UNDER WARRANTY ON NOVEMBER 2011 AT 22912 MILES. THE 3RD ONE COST ME $892.09 PLUS $140 TO TOW IT TO …

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ESCL FAILED FOR 3RD TIME. DROVE THE CAR, PARKED IT FOR 15 MINUTES AND IT WOULD NOT START WHEN I CAME BACK OUT. THIS WILL MAKE THE 3RD ESCL INSTALLED IN MY CAR BY NISSAN SINCE I BOUGHT IT NEW IN JULY 2009. THE 2ND ESCL WAS REPLACED UNDER WARRANTY ON NOVEMBER 2011 AT 22912 MILES. THE 3RD ONE COST ME $892.09 PLUS $140 TO TOW IT TO THE DEALERSHIP. IT TOOK NISSAN WARRANTY 2 WEEKS TO TELL ME THAT THEY WOULD REIMBURSE ME FOR THE COST OF THE PART ONLY. DEALING WITH THE WARRANTY PEOPLE WAS MORE FRUSTRATING THAN GOING TO THE DMV. I WOULD RATHER HAVE A ROOT CANAL WITHOUT NOVACAINE THAN DEAL WITH THEM AGAIN. TALK ABOUT MAKING YOU WANT TO JUST WALK AWAY AND NOT BUY ANOTHER NISSAN. I LOVE MY CAR BUT NISSAN'S CUSTOMER SERVICE FOR FAULTY PARTS SUCKS. THE ESCL HAS ISSUES THAT STILL AREN'T RESOLVED. NISSAN SAID IT WAS NORMAL WEAR AND TEAR. THAT IS BULL- NORMAL WEAR AND TEAR IS REPLACING BRAKES, TIRES AND EXHAUST. I JUST REPLACED MY TIRES LAST YEAR AND MY BRAKES AND MUFFLER ARE STILL IN GOOD SHAPE AND ORIGINAL FROM WHEN I BOUGHT THE CAR. THEY SHOULD LEAVE THE ESCL OFF GOING FORWARD. IT DOES NOTHING FOR YOU IF IT LEAVES YOU STRANDED.

NHTSA ODI #10895953

95,000 miles · Jul 25, 2016
Steering

NISSAN ISSUED A VOLUNTARY SERVICE CAMPAIGN BULLETIN NTB11-057 ON JUNE 23, 2011. THIS NOTICE ACKNOWLEDGES A MANUFACTURING DEFECT WITH THE ELECTRONIC STEERING COLUMN LOCK (ESCL) WHICH RENDERS THE VEHICLE INCAPABLE OF STARTING. I OWN A 2009 CUBE EQUIPPED WITH AN ESCL WHICH HAS MALFUNCTIONED. WHEN THE SERVICE TECHNICIAN PROCEED…

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NISSAN ISSUED A VOLUNTARY SERVICE CAMPAIGN BULLETIN NTB11-057 ON JUNE 23, 2011. THIS NOTICE ACKNOWLEDGES A MANUFACTURING DEFECT WITH THE ELECTRONIC STEERING COLUMN LOCK (ESCL) WHICH RENDERS THE VEHICLE INCAPABLE OF STARTING. I OWN A 2009 CUBE EQUIPPED WITH AN ESCL WHICH HAS MALFUNCTIONED. WHEN THE SERVICE TECHNICIAN PROCEEDED TO INITIATE A SERVICE COMM TO REPAIR THE DEFECT AS INSTRUCTED IN THE BULLETIN PRODUCED BY NISSAN WHEN HE ENTERED MY VIN THE VOLUNTARY SERVICE CAMPAIGN WAS NOT NOTED ON MY VIN RECORD. I CONTACTED NISSAN CORPORATE OFFICE TO DETERMINE WHY AND THEY HAD NOR RECORD OF THIS ISSUE ALTHOUGH IT IS CLEARLY REPORTED ON NHTSA'S WEBSITE AND THE ACTUAL BULLETIN WAS OBTAINED FROM NISSAN. A QUICK GOOGLE SEARCH REVEALED SEVERAL OWNERS WHO UTILIZED THIS BULLETIN TO HAVE THEIR VEHICLES REPAIRED. MY CAR CANNOT START WITHOUT THIS REPAIR BEING COMPLETED. I WOULD LIKE TO KNOW IF THIS BULLETIN IS LEGITIMATE AND WHY MY VEHICLE FITS THE DESCRIBED AFFECTED VEHICLE BUT IS NOT ELIGIBLE TO BE REPAIRED.

NHTSA ODI #10888220

54,012 miles · Jan 20, 2016
Electrical SystemSteering

ON TWO SEPARATE OCCASIONS, WITHIN A 7 DAY PERIOD, AFTER A SHORT DRIVE IN COLD WEATHER, AND THEN PARKED FOR 1/2 HOUR PERIOD, THE IGNITION WOULD NOT RESPOND (I.E. START) WHEN KEY WOULD BE TURNED TO START POSITION. THE CAR HAD TO BE TOWED TO SERVICE FACILITY, WHERE NO COMMON PROBLEM COULD BE FOUND, AND IGNITION OPERATED AS EXPECTE…

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ON TWO SEPARATE OCCASIONS, WITHIN A 7 DAY PERIOD, AFTER A SHORT DRIVE IN COLD WEATHER, AND THEN PARKED FOR 1/2 HOUR PERIOD, THE IGNITION WOULD NOT RESPOND (I.E. START) WHEN KEY WOULD BE TURNED TO START POSITION. THE CAR HAD TO BE TOWED TO SERVICE FACILITY, WHERE NO COMMON PROBLEM COULD BE FOUND, AND IGNITION OPERATED AS EXPECTED. THIS IS THE SAME SITUATION AS REPORTED ON NHTSA REFERENCE #10040035, NISSAN TSB #NTB-11-057 FOR THIS MAKE, MODEL, YEAR, WITH THE SOLE EXCEPTION THIS CAR HAS A INTELLIGENT KEY IGNITION, AS OPPOSED TO PUSH BUTTON IGNITION FOR THE CARS COVERED UNDER THE NISSAN TSB. IN CALL TO NISSAN CONCERNING THE PROBLEM, THE LOCAL DEALERSHIP ACKNOWLEDGED THE TSB, BUT STATED THAT IT ONLY CONCERNED MODELS WITH THE PUSH BUTTON START.

NHTSA ODI #10821232

41,200 miles · Nov 4, 2015
Steering

THE INTELLIGENT KEY SYSTEM WARNING LIGHT ILLUMINATED YELLOW AND REMAINED ON WHILE THE ENGINE WAS RUNNING AND WHILE THE ENGINE WAS STOPPED. I TOOK MY CUBE TO THE LOCAL NISSAN DEALERSHIP WHERE IT WAS DIAGNOSED THAT THE ELECTRICAL STEERING LOCK SYSTEM WAS MALFUNCTIONING. THIS SAME DEALERSHIP REPAIRED MY CUBE 9/19/2011 FOR A RECAL…

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THE INTELLIGENT KEY SYSTEM WARNING LIGHT ILLUMINATED YELLOW AND REMAINED ON WHILE THE ENGINE WAS RUNNING AND WHILE THE ENGINE WAS STOPPED. I TOOK MY CUBE TO THE LOCAL NISSAN DEALERSHIP WHERE IT WAS DIAGNOSED THAT THE ELECTRICAL STEERING LOCK SYSTEM WAS MALFUNCTIONING. THIS SAME DEALERSHIP REPAIRED MY CUBE 9/19/2011 FOR A RECALL ON THIS SAME PART. PART D8700-1FA0C LOCK STEERING WAS MALFUNCTIONING AND HAD TO BE REPLACE AGAIN IN MY 2009 CUBE. THE DEALERSHIP RECOMMENDED THAT I CALL NISSAN TO REPORT THE ISSUE AND SEE IF THEY WOULD COVER THE REPAIRS. NISSAN REFUSED TO COVER ANY OF THE REPAIRS AND SAID TO CALL BACK IF IT HAPPENED AGAIN.

NHTSA ODI #10788232

130,000 miles · Oct 22, 2015
Steering

ESCL (ELECTRIC STEERING COLUMN LOCK) NEEDS TO REPAIRED ON MY '09 CUBE. I SHUT MY CAR OFF AFTER DRIVING IT FOR 10 MINUTES AND IT WOULD NOT START AGAIN.

NHTSA ODI #10785387

Mileage unknown · Mar 10, 2015
EngineService BrakesSteering

MY WIFE'S 2009 NISSAN CUBE HAS HAD INTERMITTENT ISSUES WITH THE VEHICLE SHUTTING OFF. IT HAS HAPPENED A FEW TIMES IN RUSH HOUR TRAFFIC ON THE HIGHWAY TO AND FROM WORK AND MOST RECENTLY IN A PARKING LOT (LUCKILY) IT LOCKED UP COMPLETELY. MOST TIMES SHE DESCRIBES IT LIKE IT IS STALLING, WHERE SHE IS ABLE TO MOVE OFF TO THE SIDE OF…

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MY WIFE'S 2009 NISSAN CUBE HAS HAD INTERMITTENT ISSUES WITH THE VEHICLE SHUTTING OFF. IT HAS HAPPENED A FEW TIMES IN RUSH HOUR TRAFFIC ON THE HIGHWAY TO AND FROM WORK AND MOST RECENTLY IN A PARKING LOT (LUCKILY) IT LOCKED UP COMPLETELY. MOST TIMES SHE DESCRIBES IT LIKE IT IS STALLING, WHERE SHE IS ABLE TO MOVE OFF TO THE SIDE OF THE ROAD AND IS ABLE TO RESTART THE CAR AFTER A MINUTE OR TWO. A FEW TIMES HOWEVER AFTER COMING TO A COMPLETE STOP, EVERYTHING LOCKED UP. CAR WOULDN'T START, STEERING WHEEL LOCKED, BRAKE PEDAL WOULDN'T EVEN BUDGE. AFTER A MINUTE, IT STARTED RIGHT BACK UP. WHEN WE TOOK IT TO THE DEALER, THEY COULD FIND NOTHING WRONG AND JUST ENDED UP COSTING US "DIAGNOSTIC FEES". READING THROUGH OTHER COMPLAINTS ON HERE ABOUT THIS SAME EXACT ISSUE, I FIND IT HARD TO BELIEVE THAT NISSAN IS NOT AWARE OF SOMETHING OF THIS MAGNITUDE. SEARCHING THE WEB RETURNS NO TYPE OF HELP WHATSOEVER. HOW ARE WE SUPPOSED TO JUST ACCEPT A VEHICLE THAT RANDOMLY SHUTS OFF, THE RESULTS OF WHICH COULD BE FATAL? THERE HAS TO BE SOMETHING THAT CAN BE DONE. *TR

NHTSA ODI #10693324

75,185 miles · Feb 17, 2015
Steering

TL* THE CONTACT OWNS A 2009 NISSAN CUBE. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED INTERMITTENTLY ON MORE THAN ONE OCCASION. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE TECHNICIAN REPAIRED THE VEHICLE BY REPLACING THE ELECTRONIC STEERING COLUMN LOCK. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FA…

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TL* THE CONTACT OWNS A 2009 NISSAN CUBE. THE CONTACT STATED THAT THE STEERING WHEEL SEIZED INTERMITTENTLY ON MORE THAN ONE OCCASION. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE TECHNICIAN REPAIRED THE VEHICLE BY REPLACING THE ELECTRONIC STEERING COLUMN LOCK. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 75,185.

NHTSA ODI #10683766

51,000 miles · Feb 9, 2015
Steering

TL* THE CONTACT OWNS A 2009 NISSAN CUBE. AFTER THE VEHICLE WAS REFUELED, THE STEERING WHEEL SEIZED WITHOUT WARNING. IN ADDITION, THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE LOCK STEERING SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACT…

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TL* THE CONTACT OWNS A 2009 NISSAN CUBE. AFTER THE VEHICLE WAS REFUELED, THE STEERING WHEEL SEIZED WITHOUT WARNING. IN ADDITION, THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE LOCK STEERING SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 51,000.

NHTSA ODI #10682059

48,362 miles · Nov 6, 2014
Power TrainService BrakesSteering

I BOUGHT A 2009 NISSAN CUBE BRAND NEW IN JUNE 2010 THAT HAS BEEN NOTHING BUT PROBLEMS. TO DATE THE VEHICLE HAS HAD THE FOLLOWING PROBLEMS: 1. STEERING LOCK MECHANISM HAS FAILED TWICE 2. ROTORS HAD TO BE RESURFACED 3 MONTHS AFTER PURCHASE 3. THROTTLE CHAMBER FAILED AND HAD TO BE REPLACED 4. FAN DOESN'T WORK DURING WINTER MO…

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I BOUGHT A 2009 NISSAN CUBE BRAND NEW IN JUNE 2010 THAT HAS BEEN NOTHING BUT PROBLEMS. TO DATE THE VEHICLE HAS HAD THE FOLLOWING PROBLEMS: 1. STEERING LOCK MECHANISM HAS FAILED TWICE 2. ROTORS HAD TO BE RESURFACED 3 MONTHS AFTER PURCHASE 3. THROTTLE CHAMBER FAILED AND HAD TO BE REPLACED 4. FAN DOESN'T WORK DURING WINTER MONTHS RENDERING THE HEATER USELESS 5. FUEL FILLER TUBE REPLACED (RECALL) 6. THE EXHAUST HAS ROTTED AND THE RESULT IS IT SEPARATING/BREAKING OFF FROM THE MUFFLER. HUMMEL NISSAN IN DES MOINES WANTS $460 TO REPAIR THE PROBLEM WITH THE MUFFLER. TOM AT THE DEALER SAID HE?S SEEN THIS PROBLEM WITH ALMOST EVERY VEHICLE MINUS THE FRONTIER. HE SAID THE WAY THE EXHAUST IS DESIGNED CAUSES MOISTURE TO BUILD UP AND ROT THE SYSTEM OUT, AND THAT I NEED TO DRIVE IT MORE. I TOLD HIM I DON?T BELIEVE A VEHICLE WITH LESS THAN 50,000 MILES SHOULD HAVE TO HAVE THE EXHAUST REPLACED, ESPECIALLY AFTER HAVING VEHICLES WITH 180,000 MILES ON THEM WITH NO SUCH TROUBLE (NOT NISSAN). HE THEN TOLD ME TO TAKE IT TO A LOCAL SHOP BECAUSE IT WOULD BE CHEAPER TO FIX. NISSAN CUSTOMER CARE ON FACEBOOK ASKED FOR MY VIN NUMBER SO THEY ?COULD LOOK INTO THE ISSUE,? AND THEN REPLIED BACK SAYING TO WORK WITH THE LOCAL DEALER (HUMMEL NISSAN). ALL IN ALL THEY'VE BEEN COMPLETELY USELESS AND UNHELPFUL. HUMMEL NISSAN AND NISSAN COULD CARE LESS ABOUT MAKING SURE THEIR CUSTOMERS ARE HAPPY/SAFE AND CONTINUE TO BUY THEIR VEHICLES. *TR

NHTSA ODI #10653215

46,894 miles · Jun 13, 2014
Electrical SystemSteering

THE ELECTRONIC STEERING WHEEL LOCK FAILED CAR WONT START . THE PART WAS REPLACED IN JULY 2011 ON A RECALL THE NEW PART FAILED IN JUNE 2014 NISSAN WOULD NOT REPLACE A 2ED TIME UNDER RECALL, WITH MUCH BEGGING THEY PAID FOR PART I PAID FOR LABOR. THIS LEFT MY WIFE STRANDED IN A LESS THAN IDEAL SPOT NISSAN EXTENDED THE WARRANTY ON…

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THE ELECTRONIC STEERING WHEEL LOCK FAILED CAR WONT START . THE PART WAS REPLACED IN JULY 2011 ON A RECALL THE NEW PART FAILED IN JUNE 2014 NISSAN WOULD NOT REPLACE A 2ED TIME UNDER RECALL, WITH MUCH BEGGING THEY PAID FOR PART I PAID FOR LABOR. THIS LEFT MY WIFE STRANDED IN A LESS THAN IDEAL SPOT NISSAN EXTENDED THE WARRANTY ON THIS SAME PART ON 2009 NISSAN ALTIMA BUT NOT ON CUBE. *JS

NHTSA ODI #10598117

Official recalls

3

26V230000 · Air Bags:frontal:driver Side:inflator Module

Apr 9, 2026

Nissan North America, Inc. (Nissan) is recalling certain 2009-2010 Cube vehicles. The driver’s air bag inflator may rupture or detach from the steering wheel during air bag deployment.

Consequence & remedy

Consequence: A driver's air bag that ruptures or detaches can strike the driver or other occupants, increasing the risk of injury during a crash.

Remedy: Dealers will inspect the front air bag inflator serial number, and replace the inflator as necessary, free of charge. Owner notification letters were mailed June 9, 2026. Owners may contact Nissan's customer service at 800-647-7261. Nissan's number for this recall is R26A1. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning April 14, 2026.

10V330000 · Fuel System, Gasoline:storage

Jul 22, 2010

NISSAN IS RECALLING MODEL YEAR 2009-2010 NISSAN CUBE VEHICLES MANUFACTURED FROM JANUARY 30, 2009 THROUGH JULY 30, 2010. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY." WHEN THE VEHICLE WAS ROTATED FOLLOWING A REAR MOVING BARRIER CRASH TEST AS REQUIRED, THE AMOUNT OF FUEL LEAKAGE EXCEEDED THE ALLOWABLE LIMITS.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL DEVELOP A SPECIAL PROTECTOR AND ATTACH IT TO THE GASOLINE RECIRCULATION TUBE AT THE LOCATION OF THE FILLER NECK CONNECTOR. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 13, 2010. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.

09V393000 · Tires:pressure Monitoring And Regulating Systems

Oct 5, 2009

NISSAN IS RECALLING CERTAIN MODEL YEAR 2008-2010 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MASSACHUSETTS, MAINE, MARYLAND, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON D.C., WEST VIRGINIA AND WISCONSIN. THE MATERIAL IN THE NUT USED TO SECURE THE SENSOR-TRANSMITTER OF THE TIRE PRESSURE MONITORING SYSTEM (TPMS) MAY CORRODE AND POTENTIALLY CRACK IN AREAS WITH HEAVY CONCENTRATIONS OF ROAD SALT. IF THIS OCCURS, THE NUT MAY COME OUT OF THE SENSOR-TRANSMITTER AND THE TPMS LAMP WILL ILLUMINATE.

Consequence & remedy

Consequence: IF THE TPMS LAMP IS DISREGARDED AND THE VEHICLE CONTINUES TO BE DRIVEN IN THIS CONDITION, THE TIRE WILL QUICKLY LOSE AIR PRESSURE AT A CONSISTENT RATE RESULTING IN A FLAT TIRE INCREASING THE RISK OF A CRASH.

Remedy: THE DEALER WILL REPLACE THE TPMS NUT WITH A NEW, MORE ROBUST NUT. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE NOVEMBER 9, 2009. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261 AND INFINITI AT 1-800-662-6200.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE25005 · Driver Airbag Inflator Rupture

Opened Jun 13, 2025 · Closed Sep 3, 2026

Status: closed (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module

The Office of Defects Investigation (ODI) opened Preliminary Evaluation PE25005 on June 13, 2025, to assess the scope, root cause, and potential defect in 2009 Model Year (MY) Nissan Cube vehicles equipped with Takata PSDI-X air bag inflators.At the time the investigation was opened, analysis by Nissan and Takata (now New Leaf LLC) indicated that a rupture occurred at a weld point between the inflator cap and housing in a 2009 MY Nissan Cube.Nissan ruled out the propellant degradation root cause characteristic of the larger, well known, Takata recall, and instead identified a welding root cause. On April 9, 2026, Nissan North America, Inc. submitted a Part 573 Safety Recall Report to address the weld defect.Recall 26V230 includes the 28,388 2009 MY vehicles identified in the opening resume for this investigation and expands the population to include 2010 MY Nissan Cube vehicles for a total population of 47,928 vehicles produced between October 10, 2008, and September 25, 2010.Nissan identified the driver’s front air bag inflator (Takata PSDI-X, Part Number 98560-7991C) produced by TK Services Inc. within a specific lot may contain an improper body weld seal to the inflator base. This improper weld can cause the air bag module to detach from the steering wheel during deployment, increasing the risk of injury to the occupant in the event of a crash. Dealers will inspect the serial number on the driver’s air bag inflator in recalled vehicles to identify the air bag inflator lot. If the inflator is part of the affected lot, the dealer will remove and replace it with a new inflator manufactured by a different supplier. This repair will be performed free of charge. See NHTSA Recall No. 26V230 for further details. Based on Nissan's recall action, this Preliminary Evaluation is closed.

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.