FIRE HAZARD — UNDERSIZED DC CABLE WITH UNDOCUMENTED SPLICE INSIDE PASSENGER COMPARTMENT The 2026 Midwest Automotive Designs Luxe Cruiser D6 (VIN [XXX] , Unit #[XXX]) contains an undersized negative DC cable carrying 304 amperes continuous through a conductor rated for 195 amperes (2/0 AWG copper), representing 156% of rated cap…
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FIRE HAZARD — UNDERSIZED DC CABLE WITH UNDOCUMENTED SPLICE INSIDE PASSENGER COMPARTMENT The 2026 Midwest Automotive Designs Luxe Cruiser D6 (VIN [XXX] , Unit #[XXX]) contains an undersized negative DC cable carrying 304 amperes continuous through a conductor rated for 195 amperes (2/0 AWG copper), representing 156% of rated capacity under NEC ampacity tables. Motor-starting surge loads can exceed 400 amperes (205% of rated capacity). This cable is the primary DC negative path between a 1,080Ah lithium-iron-phosphate battery bank and a Xantrex Freedom XC PRO 3000 inverter-charger. The hazard compounds at the floor penetration inside the coach passenger compartment: the cable transitions from properly-sized 4/0 AWG to undersized 2/0 AWG at a bolted lug splice wrapped in white electrical tape. This splice is located inside the vehicle where my family rides. It is not documented in any build record, inspection report, or repair order. Photographic evidence ([XXX]) reveals that both copper lug faces at this splice bear red X markings. These markings are not consistent with any recognized torque witness marking practice (which requires a stripe crossing from bolt head to mating surface). The marks represent either (a) failed-inspection flags placed by someone who identified the connections as defective and left them uncorrected, or (b) non-functional markings. Either interpretation establishes that someone examined these lugs, marked them, and walked away. The Xantrex Freedom XC PRO Owner’s Guide (Rev G, Table 5) specifies minimum 4/0 AWG for cable runs of the installed length and classifies improper wiring under its highest safety designation (DANGER) as capable of causing “death or serious injury.” The Guide further includes a FIRE WARNING for DC connections that are not torqued to 71–89 in-lb. No torque documentation exists at any service touchpoint. ADDITIONAL SAFETY DEFECT: The interior 120V outlets are not protected by GFCI breakers as required INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FO
Alliance RV, LLC (Alliance) is recalling certain 2020-2026 Midwest Automotive Design Luxe Cruiser, 2021-2026 Ultimate Coach, G-55, 2022 Ultimate Entertainer, 2022-2024 Revolution, 2022-2025 Professional Series, 2022-2026 Ultimate Cruiser, Ultimate Limo, Patriot Cruiser, Ultimate Traveler, 2023 Signature, 2023-2024 Athletic Series, 2023-2026 Day Cruiser, Freedom, G-45, 2024-2026 Business Class, and Ultimate Weekender recreational vehicles. The ground wire may be undersized for the electrical system.
Consequence & remedy
Consequence: The undersized ground cable may overheat, increasing the risk of a fire.
Remedy: Dealers will inspect the configuration and replace the inverter ground cable as necessary, free of charge. Owner notification letters were mailed August 24, 2026. Owners may contact Alliance customer service at 1-574-218-7165. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning June 22, 2026.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2026 Midwest Automotive Design Luxe Cruiser Problems, Complaints & Recalls | Skip That Year