Air Bags. Review the 128 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports0 fire reports4 injury reports

What owners actually said

214 reports

94,000 miles · Aug 10, 2015

EnginePower Train

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AS I WAS TRYING TO PICK UP SPEED FROM 35 MPH MY CAR STARTED TO SLOW DOWN AN MY CHECK ENGINE LIGHT CAME ON. I IMMEDIATELY TOOK IT THE MECHANIC TO GET THE DIAGNOSTIC TEST RAN ON IT. IT SHOWED THAT I HAD A BAD IGNITION COIL AND SPARK PLUGS. I BOUGHT THE COIL FROM FORD AND WHEN I GOT IT PUT IN MY CAR 3 MINUTES LATER THAT SAME COIL I BOUGHT EXPLODED AGAIN! IMA MECHANIC CALLED FORD THEY SAID IT WAS A RECALL ON THIS CARS PCM. I'VE READ ABOUT THIS PROBLEM FROM NUMEROUS PEOPLE. FORD NEEDS TO DO SOMETHING ABOUT THIS!!!

NHTSA ODI #10747349

Mileage unknown · Jun 25, 2015

Electrical SystemPower TrainVehicle Speed Control

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I GOT INTO THE CAR WITH MY ONE MONTH OLD GRANDDAUGHTER AND HER MOM AND MY SON, THE CAR HESITATED TO START, GOT ON THE EXPRESSWAY AND TRIED TO PICK UP SPEED AND THE CAR GOES ONLY TO 55 SPEED AND IT DON'T PICK UP SO I HAD TO GET OFF THE EXPRESSWAY WITH MY FAMILY BECAUSE THE CAR WASN'T ACTING RIGHT, .THEN THE NEXT THING I KNOW THE CHECK ENGINE LIGHT CAME ON AND THE AIRBAG CAME ON AND THAT TOOL BAR ON THE LEFT HAND SIDE OF THE DASH BOARD CAME ON.AS WELL AS THE CHECK ENGINE LIGHT, THIS IS A 2006 MERCURY MILAN PREMIER , I HEARD A LOT OF CLICKING WHILE I WAS DRIVING BACK HOME, WHEN I TRIED TO TURN THE CAR HESITATE AND ANOTHER CAR ALMOST HIT ME AND MY FAMILY AND ONE MONTH OLD GRANDDAUGHTER. I REACH OUT TO FORD AND WAS TOLD THAT THEY DIDN'T HAVE ANY RECALL IN THE SYSTEM FOR MY CAR . I DON'T KNOW WHAT TO DO THIS IS SO WRONG , THESE ARE SOME OF THE CODES THAT HAS COME ON THE CAR AS WELL P0403, P0161,P0155,P0141,P0135,P0102, P0020,P0010,P0179,P1489,P0443.

NHTSA ODI #10730483

87,519 miles · Feb 16, 2015

Power Train

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WHILE DRIVING AT 40-50MPH AND THEN TRYING TO ACCELERATE TO PASS OR GO UPHILL THE TRANSMISSION WOULD CLUCK OUT OF GEAR AND THEN SLAM BACK IN VIOLENTLY. IT WAS SO VIOLENT THAT IT SNAPPED THE TRANSMISSION TORQUE MOUNT. WHEN IT DOES THIS THE CAR LUNGES FORWARD WITH LOSS OF POWER AND THEN SNAPS BACK WHEN IT SLAMS BACK INTO GEAR. I TOOK IT TO A TRANSMISSION SPECIALIST AND AFTER CONSULTING WITH SONNAX TECHNICAL SUPPORT, THE ONLY SOLUTION IS TO REPLACE THE VALVE BODY AND UPDATE THE PCM/TCM WITH THE LATEST SOFTWARE. HOWEVER, THEY DID SAY THAT THERE WAS NO GUARANTEE THAT THIS WOULDN'T HAPPEN AGAIN BECAUSE AISIN/FORD HAVE NOT FIGURE OUT HOW TO FIX THE ISSUE WITH THE VALVE BODY, THEY KEEP THROWING UPDATES AT THE PROBLEM BUT BUY THEN DAMAGE HAS ALREADY BEEN DONE AND FORD WONT DO ANYTHING ABOUT IT. THIS IS NOT JUST A CONSUMER COMPLAINING, THIS IS A CONSUMER THAT BELIEVES THAT THIS IS A SAFETY ISSUE AND AISIN/FORD SHOULD STEP UP AND RECALL THIS VALVE BODY AND FIX THE ISSUE AT NO COST TO THE CONSUMER BECAUSE THEY KNEW THAT THERE WAS A PROBLEM WITH THAT TRANSMISSION BUT IGNORED IT AND KEPT THROWING UPDATES AT IT INSTEAD OF DOING THE RIGHT THING AND RECALLING IT AND FIXING IT. I SHOULD NOT HAVE TO PAY TO FIX A FAULTY PART WITH SOMETHING THAT IS NOT GUARANTEED TO WORK. FORD STEP UP AND DO THE RIGHT THING. *TR

NHTSA ODI #10683662

95,000 miles · Dec 29, 2014

Electrical SystemEngineVehicle Speed Control

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TURNED MY CAR ON ONE MORNING AND A WRENCH INDICATOR LIGHT CAME ON FOLLOWED BY THE CHECK ENGINE LIGHT UPON DRIVING TO MY REPAIR SHOP TO GET PROBLEM LOOKED AT NOTICED A SIGNIFICANT DECREASE IN ACCELERATION POWER AND VEHICLE WAS IN "LIMP MODE" MY MECHANIC TOLD ME. LOOKED UP THE ISSUE AND FOUND IT WAS A COMMON ISSUE WITH MY MAKE AND MODEL AND THAT A COMPLAINT HAS BEEN SUBMITTED FOR A RECALL OF THE THROTTLE BODY ON MY VEHICLE AND MANY OTHERS SO I AM SUBMITTING MY COMPLAINT TO HELP GET THIS ISSUE PUT INTO RECALL STATUS AS THE PART IS FAIRLY EXPENSIVE AND I DON'T BELIEVE WE AS A CONSUMER SHOULD HAVE TO PAY OUT OF POCKET FOR A DEFECT FROM FAULTY PARTS INSTALLED ON THE VEHICLE AT THE FACTORY. *TR

NHTSA ODI #10668894

99,000 miles · Dec 26, 2014

Vehicle Speed Control

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TL* THE CONTACT OWNS A 2006 MERCURY MILAN. THE CONTACT STATED THAT THE VEHICLE HESITATED TO START. THE CONTACT ALSO MENTIONED THAT THE VEHICLE INDEPENDENTLY SURGED FORWARD WHEN DEPRESSING THE BRAKE PEDAL AND EXCESSIVE FORCE WAS REQUIRED. IN ADDITION, THE CONTACT MENTIONED THAT THE ACCELERATOR PEDAL WAS DEPRESSED REPEATEDLY BUT THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TAKEN TO A DEALER WHERE A TUNE UP WAS PERFORMED BUT THE FAILURE RECURRED. ON ANOTHER OCCASION, THE CONTACT STATED THAT WHILE REVERSING AT 5 MPH, THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TAKEN BACK TO THE DEALER, WHO DIAGNOSED THAT THE THROTTLE BODY NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 99,000.

NHTSA ODI #10668384

59,000 miles · Oct 17, 2014

Power Train

WHILE GETTING ON THE HIGHWAY CAR STALLED WOULD NOT PICK UP SPEED NEARLY CAUSING AN ACCIDENT WAS TOLD I NEED A NEW TCM AND PCM AND WILL REQUIRE COIL REPLACEMENT. ACCORDING TO MAINTENANCE SCHEDULE TRANSMISSION FLUSH AND FILL DUE AT 90,000. *TR

NHTSA ODI #10648449

30,000 miles · Oct 4, 2014

Structure

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THE INSIDE FRONT PASSENGER DOOR HANDLE BROKE FROM UNDER THE DOOR PANEL AND BECAME INOPERABLE. THIS REQUIRED THE INSIDE DOOR HANDLE TO BE REPLACED ON OR ABOUT 10/2009. CAR WAS PURCHASED NEW IN OCT. 2006, HAD LESS THAN 30,000 MILES AND WAS RARELY OCCUPIED BY ANYONE OTHER THAN THE DRIVER I.E. THE FRONT PASSENGER DOOR WAS RARELY USED. SINCE THEN, BOTH INSIDE REAR DOOR HANDLES ARE BECOMING DIFFICULT TO OPERATE AND WILL MOST LIKELY REQUIRE REPLACEMENT IN THE VERY NEAR FUTURE. ON OR ABOUT 9/15/2014, THE FRONT INSIDE PASSENGER DOOR HANDLE WHICH WAS PREVIOUSLY REPLACED AGAIN BECAME INOPERABLE AND HAD TO BE REPLACED ON 10/2/2014. THE FRONT DRIVER INSIDE DOOR HANDLE BROKE AND BECAME INOPERABLE ON OR ABOUT 9/30/2014 AND WAS REPLACED ALSO ON 10/2/2014. THE HANDLES APPEAR TO BE OF VERY POOR QUALITY AND DO NOT HOLD UP AT ALL. IF THE REAR DOORS WERE USED MORE FREQUENTLY, IT WOULD BE NECESSARY TO REPLACE THEM ALSO AT THIS TIME. CURRENT CAR MILEAGE IS 92000 MILES. *TR

NHTSA ODI #10641403

79,500 miles · Sep 11, 2014

Fuel/propulsion SystemPower Train

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I WAS DRIVING DOWN I75S IN VERY SLOW TRAFFIC. AS I WAS APPROACHING AM ACCIDENT. I NOTICED THE CAR STALLING OR JERKING A LITTLE. THE WRENCH SENSOR CAME ON IN THE CAR. I GOT OVER 2 LANES OF TRAFFIC TO THE SHOULDER & CHECKED THE CAR. I DIDN'T SEE ANY OBVIOUS PROBLEMS SO I TURNED IT OFF WAITED A FEW SECONDS & STARTED IT BACK UP. THE WRENCH LIGHT WENT OFF BUT THE CHECK ENGINE LIGHT CAME ON. I GOT OFF THE EXIT & TURNED AROUND TO COME HOME. THE CAR DID FINE. I TOOK THE CAR TO MY LOCAL FORD DEALER FOR A DIAGNOSTIC TEST & THEY SAID THE THROTTLE BODY WAS FAILING & WOULD EVENTUALLY LEAVE ME STRANDED. I AM TRYING TO GET THIS ISSUE TAKEN CAR OF SOON. I'VE SEEN SEVERAL OTHER PEOPLE WITH THE SAME ISSUES AS MINE ONLINE WITH NC CARS & WOULD LIKE TO KNOW IF THERE IS ANY RECALL INFO REGARDING THIS SUBJECT. I HAVEN'T BEEN ABLE TO WORK BC THIS IS MY ONLY CAR & IM SCARED TO GET STRANDED. *TR

NHTSA ODI #10632516

123,000 miles · Aug 5, 2014

Structure

I WAS SITTING IN MY CAR AND I WAS ABOUT TO GET OUT AND WHEN I TRIED TO OPEN THE DRIVER SIDE DOOR THE DOOR HANDLE BROKE SO NOW I HAVE TO ROLL MY WINDOW DOWN TO OPEN THE DOOR FROM THE OUTSIDE AND THE HANDLES ON THE REAR DOOR ARE STARTING TO BREAK ALSO. *TR

NHTSA ODI #10618977

117,025 miles · Aug 5, 2014

Power Train

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I WAS DRIVING DOWN THE STREET WHEN MY CAR BEGIN TO A LOSE SPEED AND THE CHECK ENGINE LIGHT CAME ON AND A LITTLE WRENCH SO I TOOK IT TO THE SHOP AND I WAS TOLD THAT IT WAS THE THROTTLE BODY AND I HAD IT REPLACED AND NO THE CHECK ENGINE LIGHT AND WRENCH ARE BACK ON AND I TOOK IT BACK TO THE FORD DEALERSHIP AND WAS TOLD THAT FORD HAS A RECALL ON THE THROTTLE BODY THAT THEY USE IN THE FORD FUSION AND THE MILAN AND FUSION ARE BASICALLY THE SAME CAR AND I DON'T WANT TO HAVE TO SHELL OUT ANOTHER 300.00 FOR A PART THAT'S NO GOOD THEY SHOULD REALLY DO A RECALL ON THE MILAN THROTTLE BODY AS WELL. *TR

NHTSA ODI #10618974

Official recalls

21V158000 · Air Bags:frontal:driver Side:inflator Module

Mar 10, 2021

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

19V904000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Dec 18, 2019

Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

Consequence & remedy

Consequence: If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

17V024000 · Air Bags:frontal:passenger Side:inflator Module

Jan 10, 2017

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

16V384000 · Air Bags:frontal:passenger Side:inflator Module

May 31, 2016

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

EA12009 · Floor Mat Interference With Accelerator

Opened Dec 12, 2012 · Closed Jun 12, 2014

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control