1996 Mercury Cougar

I BOUGHT A MECURY COUGAR XR7 FEBURARY 1ST, 2003 AT CARMAX IN DULLES, VA. I HAVE HAD THE CAR APPROXIMATELY 3 WEEKS. LAST MONDAY FEBRUARY 10, 2003 I TOOK MY CAR TO INSPECTED BY THE STATE OF MARYLAND. I WAS ASSURED THIS CAR WOULD PASS INSPECTION. MY CAR FAILED INSPECTION. I AM NOW HAVING ENGINE PROBLEMS WITH MY CAR WHERE IT JUMPS AND KNOCKS. THE ENGINE LIGHT GOES ON AND OFF. I HAVE TRIED CALLING CARMAX SEVERAL TIMES THIS WEEK TO GET MY CAR REPAIRED AT THEIR LAUREL DEALERSHIP AND WHERE I BOUGHT MY CAR AT CARMAX IN STERLING/DULLES, VA. NO ONE COULD HELP ME TO BRING MY CAR IN OR SET UP AN EARLIER APPOINTMENT. MY CAR SOUNDS LIKE IT IS GOING TO FALL APART. MY GIRLFRIEND CALLED THE SALESPERSON SATURDAY FEBRUARY 15, 2003. THE SALESPERSON CALLED THE OPERATIONS MANAGER AND HE CALLED MY GIRLFRIEND. THEY ARE TRYING TO SET UP A TIME FOR ME TO BRING MY CAR IN ON MONDAY. I HAVE CALLED ALL WEEK AND NO ONE WOULD FORWARD MY CALL TO THE OPERATIONS MANAGER AT CARMAX. MY APPOINTMENT WAS SET UP TO BRING MY CAR IN ON FEBRUARY 24TH. I AM WORRIED THAT I BOUGHT LEMON. I ONLY HAD THE CAR APPROXIMATLEY 3 WEEKS. THERE IS A CERTIFICATE IN MY CAR FROM VIRGINIA STATE CLAIMING THAT THIS CAR PASSED INSPECTION BACK IN DECEMBER OF 2002.

INTAKE MANIFOLD IS MADE OF PLASTIC. THERE WAS A FAILURE IN THE PLASTIC MATERIAL ON THE WATER CROSS-OVER JACKET (PORTION OF THE MANIFOLD). THIS CAUSED ALL THE COOLANT TO FLOOD OUT. I FOUND FORD HAD ISSUED A TSB (97M91) THROGH ITS OWNERS NOTIFICATION PROGRAM (ONP) IDENTIFYING FATIGUE AND FAILURE OF THIS PART. A NEW PART HAD BEEN DESIGNED BY FORD ENGINEERS THAT USED AN ALUMINUM COOLANT CROSS-OVER JACKET RATHER THAN THE PLASTIC. THE ONP TSB WAS RELEASED IN 1999. I CALLED THE SUPPORT PHONE NUMBER, 1-800-392-3673. IS NOW THE CLAIMS NUMBER. HOWEVER, HE INDICATED THE VIN NUMBER STILL SHOWED THE PREVIOUS OWNER. THIS WAS PROMPTLY CHANGED. IT TURNS OUT THE 7 YEAR EXTENDED WARRANTY ISSUED BY FORD (TO ALL NEW AND SUBSEQUENT OWNERS) HAD EXPIRED IN MAY OF THIS YEAR. HEAR IS MY PROBLEM: 1. I BOUGHT THE CAR(USED) FROM A MAJOR DEALER IN MARCH OF 2002. WHY DID FORD NOT HAVE MY OWNERS INFORMATION? WHAT GOOD IS THE ONP IF IT IS INACCURATE? 2. I HAD TO DO AN EXTENSIVE SEARCH TO FIND THIS TSB 97M91. HAD I KNOWN ABOUT THIS, I WOULD OF HAD IT REPLACED BEFORE IT FAILED, OR HAD IT PERIODICALLY INSPECTED.. I WAS NEVER GIVEN THE OPPORTUNITY TO MAKE THAT DESCISION. 3. IT SEEMS THE OWNERS NOTIFICATION PROGRAM ONLY BENEFITS THOSE WHO ARE "IN THE COMPUTER SYSTEM". 4. I FEEL I HAVE NO RECOURSE TO NEGOTIATE WITH FORD. THE CLAIMS PHONE NUMBER OFFERED NO ASSISTANCE TO THIS INQUIRY. 5. THIS IS A POORLY DESIGNED PART. SO POOR, FORD ISSED A 7 YEAR EXTENDED WARRANTY. WHAT MAKES THEM FEEL THEY HAVE NO OBLIGATION TO ITS CONSUMERS EVEN AFTER 7 YEARS? THIS IS A MAJOR SYSTEM COMPONENT. IT SHOULD HAVE A REASONABLE LIFE EXPECTANCY. IT WOULD NOT BE CONSIDERED ACCEPTABLE TO CRACK AN ENGINE BLOCK, HEAD, TRANSMISSION BELLHOUSING. SO WHY IS IT ACCEPTED THAT 7 YEARS IS ACCEPTABLE FOR AN INTAKE MANIFOLD? IT IS NOT NORMAL TO HAVE A 3 INCH FATIGUE CRACK IN AN INTAKE MANIFOLD. I FEEL FORD SHOULD INCLUDE MY VEHICLE IN A MANDATORY RECALL OF THIS PART.*AK

TEAR ALONG FRONT FACE OF UPPER INTAKE MANIFOLD. CALLED SEVERAL SALVAGE YARDS TO FIND REPLACEMENT AND WAS TOLD BY ALL THAT THEY CAN'T KEEP THESE IN STOCK. WHEN I DID LOCATE ONE THE MANAGER AT THE SALVAGE YARD ASKED WHAT HAPPENED TO MY INTAKE. I SHOWED HIM WHERE THE INTAKE SPLIT OPEN AND HE INFORMED ME THAT THEY'RE SEEING A LOT OF THESE WITH THE SAME PROBLEM AND I WAS LUCKY TO FIND THE ONE HE HAD. THIS PLASTIC (COMPOSITE) COMPONENT PROBABLY DOESN'T FAIR WELL IN ARIZONA. DT

THE CONSUMER HAD A RECALL FOR ENGINE. DEALERSHIP REPLACED DEFECTIVE PART FROM RECALL. SIX MONTH LATER, REPLACEMENT PART DIDN'T WORK. DEALERSHIP MECHANIC TOLD HER THAT SHE NEEDED A NEW ENGINE. ENGINE LIGHT CAME ON WHILE CONSUMER WAS DRIVING. AND STAYED ON. SHE COMPLAINED THAT ENGINE COOLANT WAS RUNNING OUT FROM UNDERNEATH VEHICLE. VEHICLE WOULDN'T MOVE. VEHICLE HAD TO BE TOWED. CONSUMER WAS CONCERNED THAT REPLACEMENT PART DIDN'T WORK AT FIRST, AND SHE NEEDED SOME HELP FROM FORD MOTOR COMPANY.*AK