IllustrationTHIS IS FOR A 2000 MERCEDES-BENZ ML320. IT JUST PASSED 60,000 MILES AND NOTICED A BROKEN SPRING (REAR PASSENGER SIDE) WHILE CHANGING THE TIRE. BROKEN SECTION IS THE BOTTOM MOST "RING" OF THE SPRING AND THE BROKEN PIECE IS STILL ON THE CAR. *JB
2000 Mercedes Benz ML320
Owner reports · Recalls · Investigations
More warning signs than most ML320 years
Owner complaints for the 2000 Mercedes Benz ML320 are substantially higher than the model-year median of 28.
About this comparison →How this year compares
Owner complaints by model year
Compare all ML320 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
90–25K
2025–50K
2250–75K
1775–100K
20100–150K
19150K+
107 reports with mileage · 59 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Steering. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
13 crash reports6 fire reports13 injury reports
What owners actually said
166 reportsCAUSED BY A RE-CALL CATALYTIC CONVERTERS HAVE BEEN ON ORDER SINCE OCTOBER 17, 2005. MY VEHICLE IS HAS NOT BEEN LEGALLY DRIVABLE FOR NOW TWO WEEKS. THE ONE OF THE CATS IS TOTALLY OPEN CAUSING UN-MUFFLED EXHAUSTION. AFTER ATTEMPTS FROM BOTH THE DEALER AND THE IMPORTER, MERCEDES BENZ USA TO BLAME THE OTHER PART OR THEIR SUPPLIER …
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CAUSED BY A RE-CALL CATALYTIC CONVERTERS HAVE BEEN ON ORDER SINCE OCTOBER 17, 2005. MY VEHICLE IS HAS NOT BEEN LEGALLY DRIVABLE FOR NOW TWO WEEKS. THE ONE OF THE CATS IS TOTALLY OPEN CAUSING UN-MUFFLED EXHAUSTION. AFTER ATTEMPTS FROM BOTH THE DEALER AND THE IMPORTER, MERCEDES BENZ USA TO BLAME THE OTHER PART OR THEIR SUPPLIER AND AFTER SEVERAL PROMISES, I HOPE THIS COMPLAINT WILL HAVE AN IMPACT. I NEED THE USE OF THE VEHICLE. *JB
DT*: THE CONTACT STATED WHILE SHIFTING INTO REVERSE IN A SLIPPERY PARKING LOT THE VEHICLE LOST POWER STEERING. UPON INSPECTION THE CONTACT DETERMINED THE POWER STEERING FLUID LEAKED BECAUSE THE RETURN LINE DISCONNECTED FROM THE RACK DUE TO IMPROPER CRIMPING. BOTH LINES WERE REBUILT BY THE CONTACT. UPDATED 04/06/06. *JB
THIS VEHICLE IS UNDER A FEDERAL RECALL FOR THE CATALYTIC CONVERTER. ACCORDING TO A SERVICE TECHNICIAN, THIS PART IS ON BACK ORDER AND THE DEALER AND MANUFACTURER HAVE BEEN OUT OF STOCK OF THE PART FOR MORE THAN A MONTH. NO ONE CAN SEEM TO GIVE ME AND OTHER OWNERS A DELIVERY DATE ON THE PART. MEANWHILE, I AM DRIVING A VEHICLE …
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THIS VEHICLE IS UNDER A FEDERAL RECALL FOR THE CATALYTIC CONVERTER. ACCORDING TO A SERVICE TECHNICIAN, THIS PART IS ON BACK ORDER AND THE DEALER AND MANUFACTURER HAVE BEEN OUT OF STOCK OF THE PART FOR MORE THAN A MONTH. NO ONE CAN SEEM TO GIVE ME AND OTHER OWNERS A DELIVERY DATE ON THE PART. MEANWHILE, I AM DRIVING A VEHICLE THAT SOUNDS LIKE A HARLEY DAVIDSON MOTORCYCLE AND LIKE IT IS ABOUT TO FALL APART! I HAVE BEEN EXPERIENCING THIS PROBLEM FOR MORE THAN A MONTH AND IT GETS WORSE EVERY WEEK THAT I CONTINUE TO DRIVE IT. I CANNOT AFFORD TO PARK MY VEHICLE AT THE DEALER AS OTHER OWNERS OF ML320S HAVE DONE. HOW CAN A FEDERAL RECALL BE ISSUED AND THE DEALER/MANUFACTURER NOT BE PREPARED? *JB
DT: THERE IS A CRACK IN THE CATALYTIC CONVERTER. IT WAS LEAKING CARBON MONOXIDE. WHEN DRIVING WITH THE WINDOWS CLOSED THE CONSUMER WAS GETTING CARBON MONOXIDE POISONING. THE PROBLEM FIRST STARTED IN JUNE OF 2005. THE CRACK OCCURRED SOMETIME BEFORE THIS. THERE WAS A RATTLING NOISE COMING FROM THE VEHICLE ON SEPTEMBER 12, 2…
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DT: THERE IS A CRACK IN THE CATALYTIC CONVERTER. IT WAS LEAKING CARBON MONOXIDE. WHEN DRIVING WITH THE WINDOWS CLOSED THE CONSUMER WAS GETTING CARBON MONOXIDE POISONING. THE PROBLEM FIRST STARTED IN JUNE OF 2005. THE CRACK OCCURRED SOMETIME BEFORE THIS. THERE WAS A RATTLING NOISE COMING FROM THE VEHICLE ON SEPTEMBER 12, 2005, AND ON SEPTEMBER 15, 2005 THE MECHANIC DISCOVERED A LEAK IN THE RIGHT ONE. BOTH CATALYTIC CONVERTERS CRACKED. THE CONSUMER FOUND THAT THERE HAS BEEN A PROBLEM WITH THIS TYPE OF VEHICLE CONCERNING CATALYTIC CONVERTERS. THE CONSUMER WAS CONCERNED THAT SHE WAS NOT MADE AWARE OF THIS ISSUE. *AK *JB THE CONSUMER EXPERIENCED NAUSEA, DIZZINESS AND SLEEPINESS WHILE DRIVING THE VEHICLE IN JULY, AUGUST AND SEPT 2005. AFTER THE CATALYTIC CONVERTER WAS REPLACED ALL OF THE CONSUMER'S SYMPTOMS DISAPPEARED. A CARBON MONOXIDE DETECTOR WAS INSTALLED IN THE VEHICLE ON 9/15/05. *NM
DT: THE CHECK ENGINE LIGHT HAS BEEN STAYING ON SINCE PURCHASE OF VEHICLE ON MARCH 20, 2004. THE VEHICLE STALLED INTERMITTENTLY SINCE MARCH OF 2005. IT HAPPENED WHEN TRYING TO START THE VEHICLE FROM A COLD START. THE CONTACT STATED THAT HE WILL HAVE TO LEAVE IT RUNNING FOR FIVE TO TEN MINUTES BEFORE IT WILL START. ALSO, …
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DT: THE CHECK ENGINE LIGHT HAS BEEN STAYING ON SINCE PURCHASE OF VEHICLE ON MARCH 20, 2004. THE VEHICLE STALLED INTERMITTENTLY SINCE MARCH OF 2005. IT HAPPENED WHEN TRYING TO START THE VEHICLE FROM A COLD START. THE CONTACT STATED THAT HE WILL HAVE TO LEAVE IT RUNNING FOR FIVE TO TEN MINUTES BEFORE IT WILL START. ALSO, IT WILL STALL WHEN TRYING TO ACCELERATE. HAD A DIAGNOSTICS TEST RUN ON THE VEHICLE AND IT SHOWED A PROBLEM WITH THE MASS OXYGEN SENSORS, MASS AIR FLOW SENSORS, AND SOMETHING ELSE THAT HE WAS NOT SURE OFF. THEY REPLACED THE MASS OXYGEN SENSORS. THIS HELPED THE PROBLEM A LITTLE, BUT, THE PROBLEM RECURRED. . ALSO, THERE WAS A PROBLEM WITH THE WINDOW SWITCH CONSOLE. IT STARTED IN FEBRUARY 2005, AND HAD IT REPLACED. THE CATALYTIC CONVERTER WELD COMPLETELY SEPARATED. THE PROBLEM STARTED IN DECEMBER 2004. COMPLETE SEPARATION HAPPENED IN APRIL OF 2005. THE CONTACT HAD THEM WELDED BACK TOGETHER. *AK
POWER STEERING FAILURE - AT LEAST 4 TIMES. LUCKILY NO INJURIES OR DEATHS. MOST RECENT FAILURE OCCURRED 150 MILES FROM HOME IN MOUNTAINOUS REGION. *NM
MY 2000 ML320 WITH 53000 MILES HAD SUDDENLY SHOWED CHECK ENGINE LIGHT WHILE I WAS DRIVING IT ON THE HIGHWAY AT ~65 MPH. I EXIT AND AS I SLOWED I COULD SENSE THE ENGINE WAS RUNNING VERY ROUGH WITH SHAKE AND STRONG VIBRATION. THEN AS I STOPPED THE CAR AT THE RED LIGHT AT THE EXIT, THE CAR IDLED VERY ROUGH AND LOTS OF VIBRATION A…
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MY 2000 ML320 WITH 53000 MILES HAD SUDDENLY SHOWED CHECK ENGINE LIGHT WHILE I WAS DRIVING IT ON THE HIGHWAY AT ~65 MPH. I EXIT AND AS I SLOWED I COULD SENSE THE ENGINE WAS RUNNING VERY ROUGH WITH SHAKE AND STRONG VIBRATION. THEN AS I STOPPED THE CAR AT THE RED LIGHT AT THE EXIT, THE CAR IDLED VERY ROUGH AND LOTS OF VIBRATION AND THEN THE ENGINE STALLED (AND SHUT OFF). I IMMEDIATELY TURNED THE KEY TO THE OFF POSITION AND TURNED THE KEY BACK ON AND THE CAR RE-STARTED NO PROBLEMS. THE ENGINE IDLE NOW ONLY FEELS SLIGHTLY ROUGH BUT IDLE SOUND IS NOTICEABLY SLIGHTLY LOUDER THAN BEFORE. I TOOK THE CAR TO THE MERCEDES BENZ DEALER (SAN DIEGO) THAT SAME DAY AND DESCRIBED TO THEM EXACTLY WHAT OCCURRED. THE NEXT DAY THEY DIAGNOSED IT AS SPARK PLUG FAILURE AND SPARK PLUG WIRE FAILURE OF CYLINDER #2 AND POSSIBLY #4. THEY RECOMMEND REPLACING ALL 12 SPARK PLUGS AND THEIR MODULE AND WIRES. AFTER THEY DID THE RECOMMENDED REPAIRS, MY ML320 SEEMS TO RUN LIKE NORMAL BUT I STILL HEAR THE ENGINE IDLE DIFFERENT THAN BEFORE AND ENGINE REV SOUND SLIGHTLY LOUDER THAN BEFORE THIS INCIDENT. THEY SAID THAT THE SOUND IS NORMAL. I GUESS I HAVE NO WAY TO PROVE THIS BEFORE AND AFTER SOUND DIFFERENCE SO I JUST HAVE TO WAIT AND SEE WHAT ELSE FAILS. THE TOTAL REPAIR COST WAS APPROX. $1280; WHICH INCLUDED 6 HOURS OF LABOR AT $120/HOUR. I TOLD THEM I THOUGHT 6 HOURS OF LABOR TO REPLACE 12 SPARK PLUGS AND WIRES WAS VERY INEFFICIENT AND COSTLY TO ME OR ANY CUSTOMER. THEY JUST SAID IT TAKES A LOT OF EFFORT AND TEDIOUS WORK TO DO SPARK PLUG CHANGES. WELL I AM NOT A MECHANIC TO WHATEVER THEY SAID I GUESS IS RIGHT. I JUST HOPE THEY FIXED THE RIGHT PROBLEM FOR THE ISSUE I HAD THAT'S ALL. *NM
DT: CALLER HAS HAD VEHICLE IN 6 TIMES FOR CHECK ENGINE LIGHT/SPARK PLUGS BEING CORRODED/LOOSE WHEEL BEARING/CONTROL MODULE WENT OUT/FOR SHAKING AND SPUTTERING AT IDLE, AND THE ELECTRIC FUNCTION CHECK. MANUFACTURER HAS NOT BEEN CONTACTED YET. *AK
MERCEDES ML 320 POWER STEERING MALFUNCTION WHILE DRIVING, EVENTHOUGH A RECALL REPAIR WAS CARRIED OUT. WAS NEARLY RAMMED INTO BY AN ONCOMING TRUCK BUT WAS SAFE BECAUSE OF FORCED THAT I USE TO GET OUT OF THE PROBLEM. IN PROCESS WRIST AND SHOULDER SUFFERED INJURY.*AK
Official recalls
0No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4PE10050 · Brake Lamp Switch Failure.
Opened Dec 21, 2010 · Closed May 4, 2011
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights:switch; Service Brakes, Hydraulic; Vehicle Speed Control; Vehicle Speed Control:cruise Control
ODI opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.Consumers also reported the illumination of a warning lamp on the instrument panel.The switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.As installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.One set of contacts (BLS) operates the stop lamps, a second set (EWM) controls the shift interlock system, and a third set (BS) is used by an on-board diagnostic (OBD) system to monitor switch operation.The cruise control monitors the BLS signal to determine when the brake is applied, the primary way the system is disabled when set.The relative timing of contact actuation in response to plunger movement allows the OBD system to detect a switch fault.When a fault is detected a malfunction indication lamp (MIL) is illuminated (driver alert), a diagnostic trouble code (DTC) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).In its response to ODI's January 2011 information request letter, MB explained its assessment of switch failures which was based primarily on evaluation of field return failures.MB identified both 1) electrical contact and 2) mechanical switch failure mechanisms.According to MB's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.For instance MB claims that BLS contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the OBD system, resulting in a DTC and subsequent replacement.Electrical contact failures of the BS and EWM contacts result in a DTC also, and EWM contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).Accordingly MB maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.MB determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.High temperatures occur due to overheating of the BLS contacts and can cause the internal plastic components to melt.In one scenario overheated BLS contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.In another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.In this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.Additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.In its March 31, 2011 defect notification, MB stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11V-208) to replace the switch with a more robustly designed component.The recall includes 136,751 model year 2000 - 2002 M-Class and model year 2000 - 2004 M-Class AMG vehicles.Owner notification letters will be mailed
Additional source detail variants (4)
Exterior Lighting:brake Lights:switch
ODI opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.Consumers also reported the illumination of a warning lamp on the instrument panel.The switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.As installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.One set of contacts (BLS) operates the stop lamps, a second set (EWM) controls the shift interlock system, and a third set (BS) is used by an on-board diagnostic (OBD) system to monitor switch operation.The cruise control monitors the BLS signal to determine when the brake is applied, the primary way the system is disabled when set.The relative timing of contact actuation in response to plunger movement allows the OBD system to detect a switch fault.When a fault is detected a malfunction indication lamp (MIL) is illuminated (driver alert), a diagnostic trouble code (DTC) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).In its response to ODI's January 2011 information request letter, MB explained its assessment of switch failures which was based primarily on evaluation of field return failures.MB identified both 1) electrical contact and 2) mechanical switch failure mechanisms.According to MB's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.For instance MB claims that BLS contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the OBD system, resulting in a DTC and subsequent replacement.Electrical contact failures of the BS and EWM contacts result in a DTC also, and EWM contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).Accordingly MB maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.MB determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.High temperatures occur due to overheating of the BLS contacts and can cause the internal plastic components to melt.In one scenario overheated BLS contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.In another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.In this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.Additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.In its March 31, 2011 defect notification, MB stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11V-208) to replace the switch with a more robustly designed component.The recall includes 136,751 model year 2000 - 2002 M-Class and model year 2000 - 2004 M-Class AMG vehicles.Owner notification letters will be mailed
Service Brakes, Hydraulic
ODI opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.Consumers also reported the illumination of a warning lamp on the instrument panel.The switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.As installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.One set of contacts (BLS) operates the stop lamps, a second set (EWM) controls the shift interlock system, and a third set (BS) is used by an on-board diagnostic (OBD) system to monitor switch operation.The cruise control monitors the BLS signal to determine when the brake is applied, the primary way the system is disabled when set.The relative timing of contact actuation in response to plunger movement allows the OBD system to detect a switch fault.When a fault is detected a malfunction indication lamp (MIL) is illuminated (driver alert), a diagnostic trouble code (DTC) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).In its response to ODI's January 2011 information request letter, MB explained its assessment of switch failures which was based primarily on evaluation of field return failures.MB identified both 1) electrical contact and 2) mechanical switch failure mechanisms.According to MB's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.For instance MB claims that BLS contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the OBD system, resulting in a DTC and subsequent replacement.Electrical contact failures of the BS and EWM contacts result in a DTC also, and EWM contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).Accordingly MB maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.MB determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.High temperatures occur due to overheating of the BLS contacts and can cause the internal plastic components to melt.In one scenario overheated BLS contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.In another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.In this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.Additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.In its March 31, 2011 defect notification, MB stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11V-208) to replace the switch with a more robustly designed component.The recall includes 136,751 model year 2000 - 2002 M-Class and model year 2000 - 2004 M-Class AMG vehicles.Owner notification letters will be mailed
Vehicle Speed Control:cruise Control
ODI opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.Consumers also reported the illumination of a warning lamp on the instrument panel.The switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.As installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.One set of contacts (BLS) operates the stop lamps, a second set (EWM) controls the shift interlock system, and a third set (BS) is used by an on-board diagnostic (OBD) system to monitor switch operation.The cruise control monitors the BLS signal to determine when the brake is applied, the primary way the system is disabled when set.The relative timing of contact actuation in response to plunger movement allows the OBD system to detect a switch fault.When a fault is detected a malfunction indication lamp (MIL) is illuminated (driver alert), a diagnostic trouble code (DTC) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).In its response to ODI's January 2011 information request letter, MB explained its assessment of switch failures which was based primarily on evaluation of field return failures.MB identified both 1) electrical contact and 2) mechanical switch failure mechanisms.According to MB's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.For instance MB claims that BLS contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the OBD system, resulting in a DTC and subsequent replacement.Electrical contact failures of the BS and EWM contacts result in a DTC also, and EWM contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).Accordingly MB maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.MB determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.High temperatures occur due to overheating of the BLS contacts and can cause the internal plastic components to melt.In one scenario overheated BLS contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.In another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.In this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.Additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.In its March 31, 2011 defect notification, MB stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11V-208) to replace the switch with a more robustly designed component.The recall includes 136,751 model year 2000 - 2002 M-Class and model year 2000 - 2004 M-Class AMG vehicles.Owner notification letters will be mailed
Vehicle Speed Control
ODI opened the investigation based on reports that the subject vehicle brake lamp switch (switch) failure caused 1) inoperative brake lamps (stay on or fail to illuminate), and/or 2) shift interlock failure (shifter locked in park), and/or 3) the cruise control to fail to cancel with brake application.Consumers also reported the illumination of a warning lamp on the instrument panel.The switch contains three sets of electrical contacts and a (normally extended) spring loaded plunger that actuates the contacts as it moves.As installed in the vehicle, the plunger contacts the brake pedal arm and is pushed into the switch; as the driver applies the pedal the plunger extends.One set of contacts (BLS) operates the stop lamps, a second set (EWM) controls the shift interlock system, and a third set (BS) is used by an on-board diagnostic (OBD) system to monitor switch operation.The cruise control monitors the BLS signal to determine when the brake is applied, the primary way the system is disabled when set.The relative timing of contact actuation in response to plunger movement allows the OBD system to detect a switch fault.When a fault is detected a malfunction indication lamp (MIL) is illuminated (driver alert), a diagnostic trouble code (DTC) is stored (for the service technician), and cruise control operation is inhibited (as a failsafe).In its response to ODI's January 2011 information request letter, MB explained its assessment of switch failures which was based primarily on evaluation of field return failures.MB identified both 1) electrical contact and 2) mechanical switch failure mechanisms.According to MB's analysis, electrical contact failure is the predominate failure type and the failure consequence depends on which contact fails.For instance MB claims that BLS contact failures are momentary in nature and do not affect brake light operation but are nonetheless detected by the OBD system, resulting in a DTC and subsequent replacement.Electrical contact failures of the BS and EWM contacts result in a DTC also, and EWM contact failures result in the shifter being stuck in the park (which can be overridden by the consumer).Accordingly MB maintains that electrical contact failures of the switch have no safety consequence since the brake lamps remain operational and the cruise control is always disabled.MB determined that mechanical failures of the switch, which are rare in their assessment, can result from internal wear and/or increased switch operating temperatures.High temperatures occur due to overheating of the BLS contacts and can cause the internal plastic components to melt.In one scenario overheated BLS contacts may melt to the extended plunger and are damaged when the brake pedal is released resulting in the brake lights staying on.In another scenario the increased temperatures and/or internal wear can cause the plunger to stick in the fully depressed position.In this case the cruise may not cancel when the brake is applied and the driver may have to use high brake pedal forces or other means (shifting to neutral or using the cruise master switch) to disengage the cruise.Additionally the vacuum assist can be depleted if the driver pumps the brakes resulting in reduced braking effectiveness and even higher pedal forces.In its March 31, 2011 defect notification, MB stated that to remediate the potential need for excessive brake force it would conduct a safety recall (11V-208) to replace the switch with a more robustly designed component.The recall includes 136,751 model year 2000 - 2002 M-Class and model year 2000 - 2004 M-Class AMG vehicles.Owner notification letters will be mailed
PE07007 · Electronic Stability Control Malfunction
Opened Feb 1, 2007 · Closed Jul 11, 2007
Status: closed (inferred from source dates) · Electronic Stability Control:automatic (asc)
ODI OPENED PE07-007 AFTER RECEIVING 4 COMPLAINTS WITHIN A 6 WEEK PERIOD ALLEGING INCIDENTS OF UNCOMMANDED BRAKE APPLICATION IN MODEL YEAR (MY) 2000 THROUGH 2001 MERCEDES M CLASS SPORT UTILITY VEHICLES.INFORMATION CONTAINED IN THE REPORTS OR GATHERED IN SUBSEQUENT CONSUMER INTERVIEWS INDICATED THAT THE INCIDENTS WERE CAUSED BY FAULTS IN THE ELECTRONIC STABILITY PROGRAM (ESP) SYSTEM WHICH WERE REPAIRED BY REPLACING THE YAW RATE SENSORS.ALTHOUGH THE SAME YAW RATE SENSOR IS USED IN APPROXIMATELY 800,000 OTHER MERCEDES M-CLASS, C-CLASS AND SLK MODELS, TO DATE THERE HAS BEEN ONLY ONE RELATED COMPLAINT TO ODI IN THOSE VEHICLES. DURING THIS INVESTIGATION MERCEDES BENZ PROVIDED ODI WITH 327 COMPLAINTS RELATED TO THE ESP SYSTEM IN THE MY 2000 THROUGH 2001 M CLASS VEHICLES.SEVEN OF THE COMPLAINTS SUBMITTED BY MERCEDES ALLEGED INCIDENTS OF UNCOMMANDED BRAKE ACTIVATION WHILE DRIVING, WITH TWO OF THESE INVOLVING VEHICLES IDENTIFIED IN THE ODI COMPLAINTS.NONE OF THE INCIDENTS RESULTED IN CRASH OR INJURY.HOWEVER, THE OWNERS DID EXPRESS SAFETY CONCERNS DUE TO THE SUDDEN, UNEXPECTED CHANGE IN VEHICLE SPEED AND DIRECTION. ON MAY 10, 2007 MERCEDES BENZ MET WITH NHTSA TO PROVIDE A TECHNICAL PRESENTATION AND CONDUCT A DRIVING DEMONSTRATION OF THE ESP SYSTEM PERFORMANCE WITH SIMULATED ELECTRICAL FAULTS IN THE YAW RATE SENSOR.MERCEDES SHOWED THAT THE ESP SYSTEM IS PROGRAMMED TO DIAGNOSE ELECTRICAL FAULTS AND THAT BRAKE APPLICATIONS RESULTING FROM YAW RATE SENSOR ELECTRICAL FAULTS ARE VERY SHORT IN DURATION (0.3 SECONDS OR LESS) AND DO NOT AFFECT VEHICLE CONTROL OR STABILITY. NINE OF THE CONSUMER COMPLAINTS TO ODI AND MERCEDES ALLEGED BRAKE ACTIVATIONS LONGER THAN 0.3 SECONDS, WITH SEVERAL ALLEGING THAT THE INCIDENT LASTED UNTIL THE VEHICLE CAME TO A STOP.A COMPLAINT VEHICLE THAT ALLEGED MULTIPLE INCIDENTS WAS EVALUATED BY ODI AT THE VEHICLE RESEARCH AND TEST CENTER (VRTC) IN EAST LIBERTY, OHIO.VRTC WAS UNABLE TO DUPLICATE THE CONDITION.DUE TO THE LOW COMPLAINT RATE AND ONLY ONE NEW COMPLAINT TO ODI OR MERCEDES SINCE JANUARY 2007, THIS INVESTIGATION HAS BEEN CLOSED.ODI WILL CONTINUE TO MONITOR COMPLAINTS IN THE SUBJECT VEHICLES AND OTHER MERCEDES PRODUCTS USING THE SAME YAW RATE SENSOR AND MERCEDES WILL PROVIDE UPDATES ON FIELD EXPERIENCE (COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS) THROUGH THE END OF 2007.
PE03058 · Engine Crankshaft Pulley Failure
Opened Dec 17, 2003 · Closed Apr 22, 2004
Status: closed (inferred from source dates) · Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION TO INVESTIGATE ALLEGATIONS OF ENGINE CRANKSHAFT PULLEY HARMONIC BALANCER FAILURE THAT COULD RESULT IN LOSS OF POWER-STEERING ASSIST.ODI HAS RECEIVED A TOTAL OF 546 NON-DUPLICATIVE REPORTS THAT ALLEGE ENGINE CRANKSHAFT PULLEY HARMONIC BALANCER FAILURE ON ALL MERCEDES-BENZ VEHICLES USING THE SUBJECT COMPONENT.THE SUBJECT COMPONENT FAILURES ARE PROGRESSIVE IN NATURE AND ONLY A SMALL PERCENTAGE OF THE COMPLAINTS AND WARRANT CLAIMS INVOLVED A FAILURE THAT HAD PROGRESSED FAR ENOUGH TO EFFECT POWER STEERING PERFORMANCE (6 OF 55 ODI COMPLAINTS REFERENCE INCREASED STEERING EFFORT).THERE HAVE BEEN NO CRASHES OR INJURIES RELATED TO THE ALLEGED DEFECT.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT ATTACHED FOR FURTHER DETAIL.
PE03006 · Power Steering Hose Assembly Leakage
Opened Feb 13, 2003 · Closed Apr 4, 2003
Status: closed (inferred from source dates) · Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
THE HOSE CLAMP USED TO SECURE THE POWER STEERING FLUID COOLING HOSE TO THE STEERING FLUID COOLER MAY NOT PROVIDE SUFFICIENT CLAMPING FORCE FOR THE CONNECTION.THE LOSS OF POWER STEERING FLUID MAY RESULT IN GRADUAL REDUCTION IN POWER STEERING ASSIST (I.E., INCREASED STEERING EFFORT) OVER TIME, WITH POTENTIAL DAMAGE TO THE POWER STEERING PUMP. THERE HAVE ALSO BEEN A FEW INCIDENTS OF HOSE SEPARATION FROM THE FITTING, THAT HAVE RESULTED IN MORE RAPID REDUCTIONS OF POWER STEERING.TESTING CONDUCTED BY MERCEDES-BENZ INDICATES THAT THE LEAKED FLUID IS NOT LIKELY TO BE EXPOSED TO HOT ENGINE COMPONENTS.THERE ARE NO KNOWN ALLEGATIONS THAT THE DEFECT CONDITION HAS CAUSED A VEHICLE FIRE. MERCEDES-BENZ WILL CONDUCT A VOLUNTARY RECALL CAMPAIGN FOR THE SUBJECT M-CLASS VEHICLES.MERCEDES-BENZ WILL INSTALL A NEW HOSE CLAMP ON THE POWER STEERING HOSE TO THE POWER STEERING COOLER OF THE SUBJECT VEHICLES.DURING CLAMP REPLACEMENT, THE POWER STEERING COOLING HOSE WILL BE INSPECTED AND REPLACED AS NECESSARY.
Additional source detail variants (2)
Steering:hydraulic Power Assist:hose, Piping, And Connections
THE HOSE CLAMP USED TO SECURE THE POWER STEERING FLUID COOLING HOSE TO THE STEERING FLUID COOLER MAY NOT PROVIDE SUFFICIENT CLAMPING FORCE FOR THE CONNECTION.THE LOSS OF POWER STEERING FLUID MAY RESULT IN GRADUAL REDUCTION IN POWER STEERING ASSIST (I.E., INCREASED STEERING EFFORT) OVER TIME, WITH POTENTIAL DAMAGE TO THE POWER STEERING PUMP. THERE HAVE ALSO BEEN A FEW INCIDENTS OF HOSE SEPARATION FROM THE FITTING, THAT HAVE RESULTED IN MORE RAPID REDUCTIONS OF POWER STEERING.TESTING CONDUCTED BY MERCEDES-BENZ INDICATES THAT THE LEAKED FLUID IS NOT LIKELY TO BE EXPOSED TO HOT ENGINE COMPONENTS.THERE ARE NO KNOWN ALLEGATIONS THAT THE DEFECT CONDITION HAS CAUSED A VEHICLE FIRE. MERCEDES-BENZ WILL CONDUCT A VOLUNTARY RECALL CAMPAIGN FOR THE SUBJECT M-CLASS VEHICLES.MERCEDES-BENZ WILL INSTALL A NEW HOSE CLAMP ON THE POWER STEERING HOSE TO THE POWER STEERING COOLER OF THE SUBJECT VEHICLES.DURING CLAMP REPLACEMENT, THE POWER STEERING COOLING HOSE WILL BE INSPECTED AND REPLACED AS NECESSARY.
Steering:hydraulic Power Assist:power Steering Fluid
THE HOSE CLAMP USED TO SECURE THE POWER STEERING FLUID COOLING HOSE TO THE STEERING FLUID COOLER MAY NOT PROVIDE SUFFICIENT CLAMPING FORCE FOR THE CONNECTION.THE LOSS OF POWER STEERING FLUID MAY RESULT IN GRADUAL REDUCTION IN POWER STEERING ASSIST (I.E., INCREASED STEERING EFFORT) OVER TIME, WITH POTENTIAL DAMAGE TO THE POWER STEERING PUMP. THERE HAVE ALSO BEEN A FEW INCIDENTS OF HOSE SEPARATION FROM THE FITTING, THAT HAVE RESULTED IN MORE RAPID REDUCTIONS OF POWER STEERING.TESTING CONDUCTED BY MERCEDES-BENZ INDICATES THAT THE LEAKED FLUID IS NOT LIKELY TO BE EXPOSED TO HOT ENGINE COMPONENTS.THERE ARE NO KNOWN ALLEGATIONS THAT THE DEFECT CONDITION HAS CAUSED A VEHICLE FIRE. MERCEDES-BENZ WILL CONDUCT A VOLUNTARY RECALL CAMPAIGN FOR THE SUBJECT M-CLASS VEHICLES.MERCEDES-BENZ WILL INSTALL A NEW HOSE CLAMP ON THE POWER STEERING HOSE TO THE POWER STEERING COOLER OF THE SUBJECT VEHICLES.DURING CLAMP REPLACEMENT, THE POWER STEERING COOLING HOSE WILL BE INSPECTED AND REPLACED AS NECESSARY.