Suspension. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Structure. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

15 crash reports3 fire reports12 injury reports

What owners actually said

157 reports

93,000 miles · Jul 11, 2014

Suspension

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I NOTICED THE PROBLEM WHEN I WAS DRIVING DOWN THE ROAD AND HEARD A KNOCKING COMING FROM THE REAR OF THE VEHICLE I THOUGHT IT WAS A BAD SHOCK AT FIRST SO I PULLED OVER TO CHECK IT OUT AND THE REAR SHOCK BRACKETS ARE COMPLETELY RUSTED THROUGH AND ARE BREAKING AWAY FROM THE MAIN FRAME. I CONTACTED MAZDA ON JULY 11, 2014 AND THEY SAID THEY WILL NOT DO ANYTHING UNTIL TEH CAR IS RECALLED. THEY HAVENT PROVIDED ANY OTHER INFO ON ASSITANCE WITH REPAIRS OR A RECALL. THE CAR IS NO LONGER DRIVEABLE UNTIL IT GOES THROUGH MASSIVE RECONSTRUCTION OF THE SHEET METAL AND FRAMING IN THE REAR WHEEL WELL. *TR

NHTSA ODI #10609954

Mileage unknown · Jun 30, 2014

StructureSuspension

EXCESSIVE CORROSION AT REAR SHOCK MOUNT. REAR WHEEL WELL AND SHOCK MOUNT REQUIRES REPLACEMENT. *TR

NHTSA ODI #10606976

150,000 miles · Jun 23, 2014

StructureSuspension

TL* THE CONTACT OWNS A 2004 MAZDA TRIBUTE. THE CONTACT STATED THAT THE FRAME, REAR SHOCK TOWER, AND WHEEL WELL WERE COMPLETELY CORRODED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 14V174000 (SUSPENSION) AND STATED THAT THE MANUFACTURER WAS NOT PROVIDING A SUFFICIENT REMEDY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE F…

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NHTSA ODI #10605150

154,000 miles · Jun 2, 2014

Suspension

I HEARD A KNOCKING SOUND COMING FROM THE REAR PASSENGER OF THE VEHICLE. UPON INSPECTION, I DISCOVERED THAT THE REAR SHOCK ABSORBER MOUNT SHOWED CLEAR SIGNS OF RUST - IT APPEARS TO BE ROTTED THROUGH! THE INTERIOR WHEEL WELL HAS AN ENORMOUS CRACK RUNNING THROUGH IT, WITH THE BACK OF THE INTERIOR INSULATION VISIBLE FROM THE OUTSIDE…

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NHTSA ODI #10595475

85,000 miles · Apr 15, 2014

StructureSuspension

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I NOTICED THE PROBLEM WHEN I WAS DRIVING DOWN THE ROAD AND HEARD A KNOCKING COMING FROM THE REAR OF THE VEHICLE I THOUGHT IT WAS A BAD SHOCK AT FIRST SO I PULLED OVER TO CHECK IT OUT AND THE REAR SHOCK BRACKETS ARE COMPLETELY RUSTED THROUGH AND ARE BREAKING AWAY FROM THE MAIN FRAME. I CONTACTED MAZDA ON APRIL 10 2014 AND THEY SAID THEY HEARD OF THIS HAPPENING TO MANY OF THEIR VEHICLES AS WELL AS MANY FORD ESCAPES. THEY HAVENT PROVIDED ANY OTHER INFO ON ASSITANCE WITH REPAIRS OR A RECALL. THE CAR IS NO LONGER DRIVEABLE UNTIL IT GOES THROUGH MASSIVE RECONSTRUCTION OF THE SHEET METAL AND FRAMING IN THE REAR WHEEL WELL. *TT

NHTSA ODI #10582811

169,000 miles · Apr 14, 2014

Suspension

TL* THE CONTACT OWNS A 2004 MAZDA TRIBUTE. THE CONTACT STATED THAT THE REAR PASSENGER SIDE SHOCKS WAS SEPARATING FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN FOR INSPECTION OR REPAIRS. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE AND THE CURRENT MILEAGE WAS 169,000. UPDATED 06/17/14*LJ UPDATED 8/16/1…

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NHTSA ODI #10579718

154,260 miles · Apr 3, 2014

Suspension

I NOTICED A RATTLE IN THE REAR END OF MY VEHICLE. I TOOK TO MY WORK HARVARD FORD AND HAD THE TECHNICIANS CHECK IT OUT. THEY DISCOVERED THAT THE PANELS HOLDING THE SHOCKS/STRUTS UP HAS RUSTED THROUGH. I WOULD LIKE TO KNOW IF THERE IS A RECALL ON THIS PROBLEM.. THE TECH'S SAY THEY HAVE HAD THREE OTHER VEHICLES( FORD ESCAPES…

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NHTSA ODI #10577188

60,162 miles · Feb 13, 2014

StructureSuspension

INSIDE BOTH REAR WHEEL WELLS, THE BODY IS RUSTING OUT SUBSTANTIALLY AROUND THE SHOCK TOWER BRACKET. IT IS SO BAD THAT THE SHOCK TOWER CAN BREAK LOSE AND THE CAR WILL BE A DANGER TO DRIVE. THIS IS DOCUMENTED TO HAVE HAPPENED TO MANY SIMILAR 2004-2006 MAZDA TRIBUTES AND FORD ESCAPES (MADE ON SAME FACTORY LINE). IT IS A DIFFICULT A…

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NHTSA ODI #10564151

102,000 miles · Feb 11, 2014

Vehicle Speed Control

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ACCELERATOR BEGAN TO STICK AS I WAS APPROACHING DOWNHILL. I COULD NOT GET IT TO STOP AND RAN A STOP SIGN. I THEN FINALLY MANAGED TO PUT IT IN NEUTRAL AND PULL TO THE SIDE OF THE ROAD. I HAVE HAD THIS TO A LOCAL MAZDA DEALERSHIP 4 TIMES AND IT STILLS DOES THE SAME THING. THE DEALERSHIP CHANGED AN IAC VALVE AND AN INTAKE TUBE HOSE. BACK IN 2012 I HAD A SAFETY RECALL FOR THIS SAME SITUATION. I TOOK IT TO THE DEALERSHIP AS INSTRUCTED AND ALMOST EXACTLY ONE YEAR LATER I ACTUALLY STARTED HAVING THIS PROBLEM. I'VE PAID TO HAVE THIS VEHICLE WORKED ON AND THE PERFORMANCE IS NO BETTER THAN WHEN I ORIGINALLY TOOK IT IN. IN FACT, THE PERFORMANCE IS WORSE. NOT ONLY IS THIS NOT SAFE FOR ME TO BE ON THE ROAD BUT EVERYONE ELSE ON THE ROAD AS WELL. COULD SOMEONE PLEASE HELP ME GET THIS SITUATION UNDER CONTROL. IT'S BEGINNING TO BECOME VERY STRESSFUL FOR ME. I'M NOT USUALLY ONE TO COMPLAIN BUT THIS NEEDS RESOLVED. I'VE DONE MY PART AND PAID A MECHANIC. ALL I EXPECT IS THE PROBLEM TO BE FIXED. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10563857

90,000 miles · Jan 7, 2014

EngineVehicle Speed Control

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I HAD RECEIVED TWO NOTICES OF RECALL ON MY MAZDA TRIBUTE FOR A POSSIBLE PROBLEM WITH A STUCK THROTTLE. APPROXIMATELY 4 OR 5 MONTHS AGO, I TOOK MY VEHICLE TO THE LOCAL MAZDA DEALER TO COMPLETE THE RECALL. BEFORE THIS RECALL I HAD NEVER EXPERIENCED ANY PROBLEMS WITH A STUCK THROTTLE. ON THE ABOVE DATE, I WAS RETURING TO MY HOME ON A TURNPIKE TOLL ROAD. I WAS DRIVING APPROXIMATELY 80 MPH. AS I ATTEMPTED TO EXIT THE TOLL TOAD, MY THROTTLE STUCK AND WOULD NOT ALLOW MY VEHICLE TO SLOW DOWN. THIS EXIT INVOLVED A SHARP CURVE AND A TOLL GATE AREA. I MADE MY WAY THROUGH THE GATE BY CONSTANTLY APPLYING THE BRAKE. I FINALLY EXITED THE ROAD AND ENTERED A PARKING LOT. THE ENGINE CONTINUED TO REV AT A VERY HIGH RPM. I PLACED THE VEHICLE IN NEUTRAL AND THEN PARK. IT CONTINUED TO REV NEAR THE 5 AND 6 RPM LEVEL. I TURNED IT OFF AND RESTARTED IT SEVERAL TIMES. IT CONTINUED TO REV AND WHEN I TRIED TO PUT IT BACK IN DRIVE, IT JUMPED AND RACED FORWARD. ON DECEMBER 24, 2013, I GOT THE VEHICLE TO THE LOCAL MAZDA DEALER. AS I PULLED IT INTO THE DEALERSHIP, THE VEHICLE AGAIN STARTED TO REV UP TO 2 OR 3 RPMS. THE DEALERSHIP LOOKED AT THE VEHICLE AND TAPPED ON A VALVE IN THE TOP OF THE MOTOR. THE ENGINE THEN SLOWED DOWN. AT AN EXPENSE OF $235 DOLLARS, THE DEALERSHIP TOLD ME IT WAS THIS VALVE THAT NEEDED REPLACED AND IT HAD NOTHING TO DO WITH THE RECALL!!!!! THEN ON JANUARY 6, 2014, I WENT TO START MY VEHICLE AND IT IMMEDIATELY STARTED IDLING VERY HIGH. I ATTEMPTED TO START AND STOP IT MANY TIMES WITH NO RESULTS. I FINALLY GOT IT TO MY HOUSE BY RIDING THE BRAKE AND AT TIMES PLACING IT IN NEUTRAL. IT WAS VERY ICY AT THE TIME AND THE VEHICLE WOULD SURGE AND NEVER STOP THE HIGH REVING OF THE RPMS. BOTH OF THESE INCIDENTS WERE VERY SCARY AND OCCURRED DURING POOR WEATHER CONDITIONS. THANKFULLY I WAS ABLE TO REACT IN A CALM MATTER AND CONTROL THE VEHICLE! *TR

NHTSA ODI #10558755

Official recalls

14V174000 · Structure:frame And Members

Apr 4, 2014

Mazda North American Operations (Mazda) is recalling certain model year 2001-2004 Tribute vehicles manufactured May 22, 2000, through December 19, 2003, originally sold, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. These vehicles may experience excessive corrosion at the forward attachment of the lower control arm.

Consequence & remedy

Consequence: A separation of the lower control arm can result in a significant loss of steering control, increasing the risk of a crash.

Remedy: Mazda will notify owners, and dealers will install a newly designed reinforcement cross-brace, free of charge. The recall began on May 29, 2014. Owners may contact Mazda at 1-800-222-5500. Mazda's number for this recall is 7514D.

12V357000 · Engine And Engine Cooling; Vehicle Speed Control:cables

Jul 27, 2012

Mazda is recalling certain model year 2001 through 2006, and 2008, Tribute vehicles equipped with 3.0L V6 engines and speed control. Inadequate clearance between the engine cover and the speed control cable connector could result in a stuck throttle when the accelerator pedal is fully or almost-fully depressed. This risk exists regardless of whether or not speed control (cruise control) is used.

Consequence & remedy

Consequence: A stuck throttle may result in very high vehicle speeds and make it difficult to stop or slow the vehicle, which could cause a crash, serious injury or death.

Remedy: Mazda will notify owners, and dealers will repair the vehicles by increasing the engine cover clearance, free of charge. Remedy parts are now available. The safety recall began on September 13, 2012. Owners may contact Mazda Customer Assistance Center at 1-800-222-5500, option #6.

Additional source detail variants (2)

Vehicle Speed Control:cables

Consequence: A stuck throttle may result in very high vehicle speeds and make it difficult to stop or slow the vehicle, which could cause a crash, serious injury or death.

Remedy: Mazda will notify owners, and dealers will repair the vehicles by increasing the engine cover clearance, free of charge. Remedy parts are now available. The safety recall began on September 13, 2012. Owners may contact Mazda Customer Assistance Center at 1-800-222-5500, option #6.

Engine And Engine Cooling

Consequence: A stuck throttle may result in very high vehicle speeds and make it difficult to stop or slow the vehicle, which could cause a crash, serious injury or death.

07V157000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Apr 10, 2007

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH ANTILOCK BRAKES (ABS), THE ABS MODULE CONNECTOR MAY HAVE MISSING OR DISLODGED WIRE SEALS. THIS CONDITION COULD ALLOW CONTAMINATION TO ENTER THE MODULE CONNECTOR, CREATING A POTENTIAL FOR AN ELECTRICAL SHORT.

Consequence & remedy

Consequence: AN ELECTRICAL SHORT MIGHT CAUSE AN ABS MALFUNCTION THAT WOULD ILLUMINATE THE ABS WARNING LIGHT, AND IN SOME CASES, THE MODULE MAY OVERHEAT RESULTING IN BURNING ODOR, SMOKE, AND/OR FIRE. THIS CONDITION COULD OCCUR EITHER WHEN THE VEHICLE IGNITION SWITCH IS IN THE OFF POSITION OR WHILE THE VEHICLE IS BEING OPERATED.

Remedy: DEALERS WILL INSPECT THE WIRE HARNESS CONNECTOR TO THE ABS MODULE FOR MISSING OR DISLODGED WIRE SEALS, AND REPAIR OR REPLACE THE HARNESS CONNECTOR AS APPROPRIATE. THE DEALER WILL ALSO INSPECT THE CONNECTOR ON THE ABS MODULE AND REPLACE IT IF IT IS FOUND TO BE CORRODED OR DAMAGED. THE RECALL BEGAN ON MAY 9, 2007. OWNERS MAY CONTACT MAZDA AT 1-800-222-5500.

04V605000 · Latches/locks/linkages:hatchback/liftgate:lock

Dec 23, 2004

CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTILITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.

Consequence & remedy

Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT MAZDA AT 1-800-222-5500.

04V583000 · Vehicle Speed Control:cables

Dec 10, 2004

ON CERTAIN SPORT UTILITY VEHICLES, THE ACCELERATOR CABLE MAY PREVENT THE THROTTLE FROM RETURNING TO THE IDLE POSITION.

Consequence & remedy

Consequence: AN UNEXPECTED INCREASE IN ENGINE IDLE SPEED MAY INCREASE STOPPING DISTANCE AND MAY RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CABLE. THE RECALL BEGAN ON JANUARY 28, 2005. OWNERS SHOULD CONTACT MAZDA AT 1-800-222-5500, OPTION #4.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP12005 · Cruise Control Cable

Opened Jul 17, 2012 · Closed Jul 17, 2012

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal; Vehicle Speed Control:cables; Vehicle Speed Control:cruise Control; Vehicle Speed Control:linkages; Vehicle Speed Control:springs

On July 8, 2012, The Center for Auto Safety has petitioned NHTSA to open defect investigations on Model Year (MY) 2002 ? 2004 Ford Escape and Mazda Tribute vehicles with certain cruise control cables.The Center for Auto Safety has also petitioned for a hearing to address whether Ford Motor Company (Ford) and Mazda North American Operations (Mazda) met their obligations to notify owners and correct a defect in certain Ford Escape and Mazda Tribute vehicles.The petitions to open investigations are denied as unnecessary and the petitions to conduct hearingsare denied.ODI IDs referenced above are: 10109921, 10116267, 10116574,10121108, 10125928, 10128545, 10130133,10137520, 10153327, 10155295, 10155817, 10159048, 10164205, 10165007, 10177337, 10184382, 10195378,10199728, 10201424, 10203178, 10204179, 10207677, 10214472, 10218668, 10222869, 10229600, 10255417,10256387, 10258046, 10259777, 10260591, 10266150, 10273613, 10291508, 10303282, 10303434, 10316154,10321828, 10323339, 10325817, 10331278, 10334038, 10335779, 10341773, 10342450, 10345004, 10363982,10370338, 10379444, 10432635, 10451652, 10466261, 891605, 10053779, 10125132, 10146998, 10149101,10160004, 10161052, 10170988, 10178811, 10204780, 10215610, 10222996, 10239609, 10252790, 10253666,10262773, 10264280, 10280669, 10289784, 10294932, 10312464, 10316440, 10343662, 10354530, 10413665,10461195

Additional source detail variants (6)

Vehicle Speed Control:accelerator Pedal

Vehicle Speed Control:cables

Vehicle Speed Control:cruise Control

Vehicle Speed Control:linkages

Vehicle Speed Control

Vehicle Speed Control:springs

PE12019 · Stuck Throttle

Opened Jul 17, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:cruise Control

In a letter dated July 25, 2012 Ford Motor Company (Ford) submitted a Defect Information Report (DIR), NHTSA Recall No. 12V-353 to NHTSA identifying a safety defect involving inadequate clearance between the engine cover and the speed control cable connector, which could result in a stuck throttle condition.The vehicles involved are model year (MY) 2001 through MY 2004 Ford Escape vehicles equipped with 3.0L V6 engines and speed (cruise) control.A redesigned engine cover was implemented in production beginning in MY 2005, which provided additional clearance of the speed control cable to the engine cover.Similarly on July 26, 2012 Mazda North American Operations (Mazda) on behalf of Mazda Motor Corporation of Hiroshima, Japan submitted a DIR to NHTSA, NHTSA Recall No. 12V-357, identifying the safety defect described above in MY 2001 through MY 2006 and MY 2008 Mazda Tribute vehicles (no Tribute vehicles were produced in MY 2007) equipped with 3.0L V6 engines and speed control.Unlike the Ford Escape recall scope, the Mazda Tribute scope is broader as Mazda Tribute vehicles incorporated a similar engine cover design as related to the clearance to the speed control cable in MYs 2001 through 2006 and MY 2008.The failure report summary above reflects reports identified by ODI in review of data submitted to the Office of Defects Investigation (ODI) and reports submitted to Ford and to Mazda.ODI identified 44 reports likely related to the safety defect described in the DIRs; 39 involving Ford Escape vehicles and 5 involving Mazda Tribute vehicles. This Preliminary Evaluation is closed.The ODI report cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers: 10116267, 10128545, 10128681, 10137520, 10153327, 10165007, 10199728, 10234846, 10335779, 10466261, and 10468307.

Additional source detail variants (6)

Vehicle Speed Control:cables

Vehicle Speed Control:cruise Control

Vehicle Speed Control

EA10002 · Engine Compartment Fire

Opened Jan 14, 2010 · Closed Feb 29, 2012

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Ford and Mazda recalled model year (MY) 2001 through 2004 Ford Escape (07V-156) and Mazda Tribute (07V-157) vehicles due to non-crash fires or non-fire thermal events originating in the engine compartment at or near the ABS control module.Approximately 545,700 vehicles were subject to the initial safety recalls and approximately 424,700 vehicles were serviced under those campaigns. The campaigns addressed potentially damaged, missing or misplaced seals in the ABS control module wiring harness electrical connector that could allow brake fluid to enter the connector, possibly resulting in corrosion, short-circuit, melting, smoke and/or fire.Since the recall, the agency is aware of 260 subject vehicles that have reportedly experienced non-crash fires or non-fire thermal events originating at or near the ABS control module in vehicles some time after being serviced under the campaign. The post-recall repair incident rates for MY 2001 and 2002 subject vehicles are 90.9 and 126.7 (normalized per 100,000 vehicles serviced under the recall campaigns), respectively.These rates are much higher than the post-recall repair incident rate for MY 2003 and 2004 subject vehicles, which are 5.0 and 3.7 per 100K, respectively.Similarly, the post-recall repair key-off fire incident rates in the MY 2001 and 2002 subject vehicles is 54.3 per 100K, compared to 0.5 per 100K for the MY 2003 and 2004 subject vehicles.The agency is aware of 12 key-off fire incidents, all involving MY 2001 and 2002 subject vehicles, where the vehicle was parked inside a structure when the fire started.In five of those incidents, the fire spread from the vehicle to the structure itself.Ford has identified the brake master cylinder reservoir cap in certain MY 2001 and 2002 subject vehicles as a potential source for brake fluid leaks that could affect ABS module connector integrity.The reservoir caps used on the MY 2003 and 2004 subject vehicles are reportedly an improved design from those used on the earlier models.By letter dated January 4, 2012, Ford notified the agency that it would conduct another safety recall (identified by NTHSA Recall No. 12V-005 and Ford Recall No. 11S24) of certain MY 2001 and 2002 Ford Escape vehicles to perform a more thorough remedy to address the risk of fire originating at the ABS control module.In addition to double-checking the ABS control module wiring harness electrical connector weather seal (which should have been addressed under the previous recall campaign), Ford will replace brake master cylinder reservoir caps to address the leaking cap problem and reduce the risk of brake fluid entering the subject electrical connector.Ford will also modify the electrical system such that the ABS control module is de-energized when the ignition key is switched off to further reduce the risk of an unattended vehicle fire in units that may have sustained some small loss of connector integrity that may not be evident upon visual examination.Similarly, Mazda notified the agency by letter dated January 19, 2012, that it would also conduct a safety recall (identified by NTHSA Recall No. 12V-016 and Mazda Recall No. 6712A) of certain MY 2001 and 2002 Mazda Tribute vehicles.Ford estimates repair parts will be available beginning the second quarter of 2012. Until recall repairs are made both Ford and Mazda are advising owners of affected vehicles to reduce the safety concern by parking their vehicles outdoors away from structures to prevent a potential fire from spreading.Accordingly, this investigation is closed.

Additional source detail variants (2)

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

RQ09002 · Engine Compartment Fire

Opened Apr 15, 2009 · Closed Jan 15, 2010

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

IN LETTERS DATED MARCH 30, 2007, FORD MOTOR COMPANY (FORD) AND MAZDA NORTH AMERICAN OPERATIONS (MAZDA) NOTIFIED THE AGENCY THAT THEY WILL CONDUCT RECALLS 07V-156 AND 07V-157, RESPECTIVELY, TO REMEDY A SAFETY DEFECT THAT MAY RESULT IN FIRE IN A WIRING CONNECTOR USED IN CERTAIN MODEL YEAR (MY) 2001-2004 FORD ESCAPE AND MAZDA TRIBUTE VEHICLES EQUIPPED WITH ABS.THE RECALL CAMPAIGN PRESCRIBES AN INSPECTION OF THE SUBJECT COMPONENTS, WHICH SHALL BE REPAIRED OR REPLACED ONLY IF NECESSARY.IF THE SUBJECT VEHICLE PASSES THE VISUAL INSPECTION THEN THE RECALL INSTRUCTS THE TECHNICIAN TO APPLY ELECTRICAL GREASE (FORD PART NUMBER XG-12) TO THE ABS MODULE CONNECTOR AND VERIFY SYSTEM OPERATION.TO DATE, APPROXIMATELY 388,500 SUBJECT VEHICLES (71.7% OF THE TOTAL RECALL POPULATION) HAVE BEEN SERVICED UNDER THE RECALL CAMPAIGN, THE VAST MAJORITY OF WHICH (373,985) PASSED THE VISUAL INSPECTION AND RECEIVED ONLY THE ELECTRICAL GREASE APPLIED TO THE ABS MODULE CONNECTOR. THE AGENCY IS AWARE OF AT LEAST 86 UNIQUE SUBJECT VEHICLES THAT HAVE REPORTEDLY EXPERIENCED NON-CRASH FIRE INCIDENTS ORIGINATING IN THE ENGINE COMPARTMENT AT OR NEAR THE ABS CONTROL MODULE SOME TIME AFTER THE VEHICLE WAS SERVICED UNDER THE SUBJECT RECALL.THE MANUFACTURER HAS PROVIDED SOME INFORMATION THAT INDICATES CERTAIN VEHICLES WERE IMPROPERLY SERVICED UNDER THE SUBJECT RECALL AS EVIDENCED BY THE FACTORY WIRE TIE-WRAP NOT BEING REMOVED FROM THE WIRING HARNESS (WHICH INDICATES A PROPER INSPECTION COULD NOT HAVE BEEN PERFORMED) AND BY INCORRECT GREASE BEING APPLIED, INCORRECT AMOUNTS OF GREASE, AND EVEN INSTANCES WHERE NO GREASE WAS APPLIED TO THE ABS MODULE CONNECTOR.ALSO, THERE REMAIN SOME QUESTIONS REGARDING THE SEVERITY OF THE REPORTED FIRE INCIDENTS.THE MANUFACTURER CONTENDS THAT MOST REPORTED FIRES WERE ACTUALLY NON-FIRE THERMAL EVENTS WITH DAMAGE LIMITED TO THE SUBJECT COMPONENTS AND THAT MOST VEHICLES ARE REPAIRED AND RETURNED TO SERVICE.HOWEVER, THE TREND APPEARS TO BE ONGOING WITH 5 REPORTED INCIDENTS HAVING OCCURRED IN THE PAST 6 MONTHS.ACCORDINGLY, THIS RECALL QUERY HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE EFFECTIVENESS OF THE RECALL REMEDY.

DP09003 · Engine Compartment Fire

Opened Apr 14, 2009 · Closed Apr 15, 2009

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

THE OFFICE OF DEFECTS INVESTIGATION (ODI) RECEIVED A DEFECT PETITION DATED MARCH 5, 2009 ALLEGING THAT THE PETITIONER NEVER RECEIVED THE RECALL REMEDY FOR 07V-156 AND THAT, AS A RESULT, THE PETITIONER'S MY2003 FORD ESCAPE CAUGHT FIRE AT THE ABS CONTROL MODULE.IN RESPONSE TO ODI FOLLOW-UP, THE MANUFACTURER VERIFIED THAT THE PETITIONER'S VEHICLE HAD IN FACT RECEIVED SERVICE RELATED TO SAFETY RECALL 07V156 - A FACT LATER CORROBORATED BY THE PETITIONER.CIRCUMSTANCES OF THE FIRE EXPERIENCED IN THE PETITIONER'S REMEDIED VEHICLE INDICATE THAT THE REMEDY WAS INEFFECTIVE.ADDITIONAL REVIEW BY ODI IDENTIFIED AN ADDITIONAL 6 SIMILAR (ALLEGED TO HAVE ORIGINATED IN THE ENGINE COMPARTMENT AT OR NEAR THE ABS CONTROL MODULE ) NON-CRASH FIRE INCIDENTS IN SUBJECT VEHICLES KNOWN TO HAVE RECEIVED THE RECALL REMEDY.ACCORDINGLY, A RECALL QUERY (RQ09-002) HAS BEEN OPENED TO ASSESS THE EFFECTIVENESS OF THE RECALL REMEDY.