The brake light bulb has melted and burnt out the brake light housing assembly multiple times, I have purchased multiple brake light housing assembly and the issue continues. Clearly this is a manufacturing defect that is a safety/fire hazard.
2007 Mazda MAZDA3
Owner reports · Recalls · Investigations
More warning signs than most MAZDA3 years
Owner complaints for the 2007 Mazda MAZDA3 are substantially higher than the model-year median of 108.
About this comparison →How this year compares
Owner complaints by model year
Compare all MAZDA3 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
183 reports with mileage · 39 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Steering. Review the 89 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Exterior Lighting complaints
12 reportsMY BRAKE LIGHT HOUSING IS MELTED ON BOTH SIDES. THE BRAKE LIGHT BULB IS MELTED INTO THE BRAKE LIGHT SOCKETS ON BOTH THE LEFT AND RIGHT BRAKE LIGHTS. I NOTICED WHILE DRIVING IN THE CITY AND CARS WERE FLAGGING ME TO TELL ME MY BRAKE LIGHTS ARE OUT. I PULLED INTO A AUTO SHOP TO CHECK AND BOTH SIDES WERE MELTED. I HAD MY CAR SINCE 2…
Read full complaint
MY BRAKE LIGHT HOUSING IS MELTED ON BOTH SIDES. THE BRAKE LIGHT BULB IS MELTED INTO THE BRAKE LIGHT SOCKETS ON BOTH THE LEFT AND RIGHT BRAKE LIGHTS. I NOTICED WHILE DRIVING IN THE CITY AND CARS WERE FLAGGING ME TO TELL ME MY BRAKE LIGHTS ARE OUT. I PULLED INTO A AUTO SHOP TO CHECK AND BOTH SIDES WERE MELTED. I HAD MY CAR SINCE 2013 AND EVERYTHING WAS ORIGINAL STOCK. MY CHECK ENGINE LIGHT FLASHES AND WHEN I HAD IT CHECKED THEY SAID IT MAY BE FAULTY FUEL PUMP, BECAUSE THAT'S THE ONLY CODE THAT SHOWS AND I ALREADY HAD EVERYTHING REPLACED. MY CAR VERY FREQUENTLY STALLS OUT (HIGHWAYS AND CITY STREETS) EVEN AFTER REPLACING THE FUEL PUMP AND O2 SENSOR. THE PASSENGER AIRBAG LIGHT FLICKERS FREQUENTLY, WITH AND WITHOUT PASSENGERS. *TR
TL* THE CONTACT OWNS A 2007 MAZDA 3. THE CONTACT STATED THAT THE PLASTIC RED TAIL LIGHT COVERING HAD MELTED. THE CONTACT TOOK THE VEHICLE TO A DEALER, BUT THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE FAILURE MILEAGE WAS 87,000.
THE REAR BRAKE LIGHT HOUSING IN MY 2007 MAZDA 3 HATCHBACK IS MELTING. IT IS THE TOP RED LIGHT ON BOTH SIDES. THESE ARE STOCK BRAKE LIGHTS AND HAVE NEVER BEEN REPLACED. THE DEALERSHIP WILL NOT REPLACE FOR FREE EVEN THOUGH THIS IS A DESIGN FLAW AND SAFETY ISSUE FROM MAZDA. UPON FURTHER RESEARCH OF THIS ISSUE, THERE ARE MANY MAZDA …
Read full complaint
THE REAR BRAKE LIGHT HOUSING IN MY 2007 MAZDA 3 HATCHBACK IS MELTING. IT IS THE TOP RED LIGHT ON BOTH SIDES. THESE ARE STOCK BRAKE LIGHTS AND HAVE NEVER BEEN REPLACED. THE DEALERSHIP WILL NOT REPLACE FOR FREE EVEN THOUGH THIS IS A DESIGN FLAW AND SAFETY ISSUE FROM MAZDA. UPON FURTHER RESEARCH OF THIS ISSUE, THERE ARE MANY MAZDA 3 OWNERS WHO ALSO HAVE THIS ISSUE AND HAVE RUN INTO THE SAME ROAD BLOCKS ON GETTING IT FIXED BY MAZDA.
THE REAR BRAKE LIGHT HOUSING IN MY 2007 MAZDA 3 HATCHBACK IS MELTING. IT IS THE TOP RED LIGHT ON BOTH SIDES. THESE ARE STOCK BRAKE LIGHTS AND HAVE NEVER BEEN REPLACED. THE DEALERSHIP WILL NOT REPLACE FOR FREE EVEN THOUGH THIS IS A DESIGN FLAW AND SAFETY ISSUE FROM MAZDA. UPON FURTHER RESEARCH OF THIS ISSUE, THERE ARE MANY MA…
Read full complaint
THE REAR BRAKE LIGHT HOUSING IN MY 2007 MAZDA 3 HATCHBACK IS MELTING. IT IS THE TOP RED LIGHT ON BOTH SIDES. THESE ARE STOCK BRAKE LIGHTS AND HAVE NEVER BEEN REPLACED. THE DEALERSHIP WILL NOT REPLACE FOR FREE EVEN THOUGH THIS IS A DESIGN FLAW AND SAFETY ISSUE FROM MAZDA. UPON FURTHER RESEARCH OF THIS ISSUE, THERE ARE MANY MAZDA 3 OWNERS WHO ALSO HAVE THIS ISSUE AND HAVE RUN INTO THE SAME ROAD BLOCKS ON GETTING IT FIXED BY MAZDA.
SOMEONE RAN UP TO MY CAR AT A STOP LIGHT TO TELL ME THAT BOTH OF MY BRAKE LIGHTS WERE OUT. NOT SURE HOW LONG I HAVE BEEN DRIVING AROUND WITH NO BRAKE LIGHTS. I TOOK CAR TO SHOP AND THEY SAID THAT THE BRAKE BULBS HAD BURST AND MELTED MY TAIL LIGHT ASSEMBLIES, PRESUMABLY DUE TO OVERHEATING. I KNOW THIS IS A MANUFACTURERS I…
Read full complaint
SOMEONE RAN UP TO MY CAR AT A STOP LIGHT TO TELL ME THAT BOTH OF MY BRAKE LIGHTS WERE OUT. NOT SURE HOW LONG I HAVE BEEN DRIVING AROUND WITH NO BRAKE LIGHTS. I TOOK CAR TO SHOP AND THEY SAID THAT THE BRAKE BULBS HAD BURST AND MELTED MY TAIL LIGHT ASSEMBLIES, PRESUMABLY DUE TO OVERHEATING. I KNOW THIS IS A MANUFACTURERS ISSUE BECAUSE A) I JUST REPLACED MY TAIL LIGHT ASSEMBLIES 3 MONTHS AGO FOR THE SAME EXACT ISSUE AND B) I DID A QUICK ONLINE SEARCH AND SAW THAT MANY OTHER PEOPLE HAVE HAD THE SAME ISSUE WITH THEIR MAZDA 3 HATCHBACKS, TAILS LIGHTS MELTING, BULBS BUSTING ETC. THIS IS A SAFETY CONCERN BECAUSE PEOPLE CAN BE DRIVING AROUND FOR EXTENDED PERIODS OF TIME WITH BOTH BRAKE LIGHTS OUT AND NOT KNOW IT, LEADING TO REAR ENDING ACCIDENTS. I DRIVE AROUND MULTIPLE TIMES A DAY WITH MY BABY IN MY CAR. I WOULD BE FURIOUS IF I GOT I GOT REAR ENDED WHILE SHE WAS IN THE CAR BECAUSE OF SOMETHING LIKE THIS.
A FEW MONTHS AFTER WE BOUGHT OUR MAZDA 3 WE NOTICED THE BULBS BLEW OUT WELL COME TO FIND OUT OUR LENSES WERE MELTING AND IT GOT SO HOT THE SOCKET AND BULB BURST SO WE TOOK IT TO THE PLACE WE BOUGHT IT AND THEY WARRANTIED THEM OUT WELL GUESS WHAT THE TAIL LENSES WE GOT REPLACED MELTED AGAIN AND BLEW OUT THE BULBS. WE TOOK OUR CAR…
Read full complaint
A FEW MONTHS AFTER WE BOUGHT OUR MAZDA 3 WE NOTICED THE BULBS BLEW OUT WELL COME TO FIND OUT OUR LENSES WERE MELTING AND IT GOT SO HOT THE SOCKET AND BULB BURST SO WE TOOK IT TO THE PLACE WE BOUGHT IT AND THEY WARRANTIED THEM OUT WELL GUESS WHAT THE TAIL LENSES WE GOT REPLACED MELTED AGAIN AND BLEW OUT THE BULBS. WE TOOK OUR CAR TO MAZDA AND THE TECHNICIANS FOUND NOTHING WRONG, NO GROUND PROBLEM. WELL WE TOOK IT BACK TO THE PLACE WE BOUGHT IT THINKING THEY'D BE ABLE TO WARRANTY THEM OUT SINCE THEY'RE LESS THAN A YEAR WELL THE LADY WOULDN'T DO IT. NOW I AM STUCK WITH MY SPOILER BRAKE LIGHT AND THE PASSENGER. SO WE DECIDED TO REPLACE THE BRAKE SWITCH AND SO FAR OUR PASSENGER SIDE HASN'T BLOWN OUT. I SUGGEST REPLACING IT AND SEEING WHAT HAPPENS. IT IS A $30 PART. TONIGHT I AM BUYING NEW LENSES AND PRAYING. I WENT THROUGH 4 BULBS IN THE DRIVER AND 3 BULBS IN PASSENGER. I NEED HELP FIGURING THIS OUT BECAUSE $8 FOR A PACK OF BULBS EVERY WEEK IS RIDICULOUS. *TR
THE BRAKE LIGHT HOUSING (AMBER LENS) WAS HEATED BY THE BULB TO SUCH A DEGREE THAT THE LENS ITSELF MELTED ONTO THE BULB. WE ARE NOT ENTIRELY SURE WHEN THIS HAPPENED AND MAY HAVE BEEN ONGOING FOR QUITE SOME TIME. UPON INSPECTION BY AN EXPERIENCED AUTOMOTIVE TECHNICIAN, IT WAS CONFIRMED THAT THE BULBS WERE THE CORRECT MODEL AND HAD…
Read full complaint
THE BRAKE LIGHT HOUSING (AMBER LENS) WAS HEATED BY THE BULB TO SUCH A DEGREE THAT THE LENS ITSELF MELTED ONTO THE BULB. WE ARE NOT ENTIRELY SURE WHEN THIS HAPPENED AND MAY HAVE BEEN ONGOING FOR QUITE SOME TIME. UPON INSPECTION BY AN EXPERIENCED AUTOMOTIVE TECHNICIAN, IT WAS CONFIRMED THAT THE BULBS WERE THE CORRECT MODEL AND HAD BEEN INSTALLED CORRECTLY. SOME OF THE PLASTIC HAD MELTED DOWN ONTO THE BULB ITSELF AND COULD POTENTIALLY BECOME A FIRE HAZARD. THIS PROBLEM IMPACTED BOTH DRIVER AND PASSENGER SIDES, WITH THE DRIVER SIDE APPEARING MORE SIGNIFICANTLY MELTED. AFTER A QUICK SEARCH ON MAZDA FORUMS, THIS APPEARS TO BE AN ISSUE EXPERIENCED BY MANY OWNERS OF 2007 MAZDA 3 MODELS, BUT ONLY THOSE IN THE HATCHBACK CONFIGURATION. *TR
WE JUST NOTICED THAT BOTH TAIL/BRAKE LIGHTS HAVE MELTED HOLES IN THE SURROUNDING INSIDE RED PLASTIC LENS. THE BULBS ARE THE ORIGINALS AS ARE THE LENS. THE HEAT IS NOW STARTING TO AFFECT THE OUTSIDE CLEAR COVER. THE OUTSIDE COVERS ARE STILL INTACT, BUT LOOK BUBBLY; THE HOLES IN THE INNER RED LENS LET WHITE LIGHT COME OUT AND IT L…
Read full complaint
WE JUST NOTICED THAT BOTH TAIL/BRAKE LIGHTS HAVE MELTED HOLES IN THE SURROUNDING INSIDE RED PLASTIC LENS. THE BULBS ARE THE ORIGINALS AS ARE THE LENS. THE HEAT IS NOW STARTING TO AFFECT THE OUTSIDE CLEAR COVER. THE OUTSIDE COVERS ARE STILL INTACT, BUT LOOK BUBBLY; THE HOLES IN THE INNER RED LENS LET WHITE LIGHT COME OUT AND IT LOOKS LIKE WE HAVE BACK-UP LIGHTS ON CONTINUOUSLY AT NIGHT.
TL* THE CONTACT OWNS A 2007 MAZDA MAZDA3 HATCHBACK. THE CONTACT STATED THAT HE WAS ADVISED BY A LAW ENFORCEMENT OFFICER THAT THE TAIL LIGHTS WERE NOT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE THEY ADVISED HIM THAT THE TAIL LIGHTS WERE FOUND MELTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS…
Read full complaint
TL* THE CONTACT OWNS A 2007 MAZDA MAZDA3 HATCHBACK. THE CONTACT STATED THAT HE WAS ADVISED BY A LAW ENFORCEMENT OFFICER THAT THE TAIL LIGHTS WERE NOT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE THEY ADVISED HIM THAT THE TAIL LIGHTS WERE FOUND MELTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 42,000.
Official recalls
221V494000 · Air Bags:frontal
Jul 1, 2021
Mazda North American Operations (Mazda) is recalling certain 2004-2007 Mazda3 vehicles. During air bag deployment, the plastic emblem on the steering wheel air bag module cover may shatter, and project plastic fragments into the vehicle.
Consequence & remedy
Consequence: Plastic fragments can hit occupants during air bag deployment, increasing the risk of injury.
Remedy: Dealers will replace the air bag module cover, free of charge. Owner letters were mailed between August 28, 2021 and October 28, 2021. Owners may contact Mazda customer service at 1-800-222-5500 Option 4. Mazda's number for this recall is 4921G.
10V374000 · Steering:electric Power Assist System
Aug 12, 2010
MAZDA IS RECALLING CERTAIN MODEL YEAR 2007-2009 MAZDA3 AND MAZDA5 VEHICLES MANUFACTURED FROM APRIL 2, 2007 THROUGH NOVEMBER 30, 2008. THESE VEHICLES MAY HAVE A CONDITION IN WHICH A SUDDEN LOSS OF POWER STEERING ASSIST COULD OCCUR AT ANY TIME WHILE DRIVING THE VEHICLE.
Consequence & remedy
Consequence: POWER STEERING ASSIST IS SUDDENLY LOST REDUCING THE DRIVER'S ABILITY TO STEER THE VEHICLE AS TYPICALLY EXPECTED, AND INCREASING THE RISK OF A CRASH.
Remedy: MAZDA WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE POWER STEERING PUMP AND LINES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 15, 2010. OWNERS MAY CONTACT MAZDA CUSTOMER ASSISTANCE CENTER AT 1-800-222-5500.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE10021 · Loss Of Electric Power Steering Assist
Opened Jun 28, 2010 · Closed Nov 29, 2010
Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid; Steering:hydraulic Power Assist:pump
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Additional source detail variants (6)
Steering:electric Power Assist System
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Steering:hydraulic Power Assist:hose, Piping, And Connections
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Steering:hydraulic Power Assist:power Steering Fluid
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Steering:hydraulic Power Assist:pump
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Steering:hydraulic Power Assist System
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Steering
The subject vehicles have electro-hydraulic power assist steering (EHPAS).The complaint counts shown above alleged a loss of power steering assist in the subject vehicles.Usually, but not always, the loss is accompanied by the simultaneous lighting of an indicator light on the dash.The complaints include 14 alleged crashes involving 6 injuries.On Mazda3 and Mazda5 vehicles manufactured from April 2, 2007 through November 30, 2008, rust may have formed inside the EPAS high-pressure pipe during manufacture due to improper processing.If the rust is present it may damage the power steering pump bearings leading to an increased load on the electric motor; this results in an elevated operating temperature for the EPAS system.To prevent excessive overheating of the system, which could potentially cause permanent damage, afailsafe mode which de-powers the electric pump is implemented.This causes a loss of power assist making it more difficult to steer the vehicle, especially at lower vehicle speeds.Once the failsafe is implemented the EPAS system will remain disabled until the ignition is turned off.However EPAS will be re-enabled if the operating temperature is reduced (i.e., within an acceptable range) on a subsequent drive cycle.On August 8, 2010 Mazda submitted a Part 573 defect information report initiating Safety Recall 10V-374 to remedy the subject vehicles.The report, which contains additional details on the remedy repair, is available at http://www-odi.nhtsa.dot.gov/recalls/.ODI notes that the affected population shown in that report includes approximately 8,000 vehicles Mazda repaired prior to initiating the recall.
Illustration