DURING A TIRE ROUTINE TIRE CHANGE, IT WAS OBSERVED THAT THERE WAS AN UNUSUAL OIL STAIN CREEPING UP THE INSIDE OF THE FENDER WELL ON THE LEFT FRONT OF THE VEHICLE. IT WAS LATER DETERMINED THE OIL COOLER WAS LEAKING AT THE FITTING AND A NEW FITTING WAS INSTALLED TO CORRECT. THE LEAK OCCURRED RATHER SUDDENLY AS THE CAR HAD JUST BEE…
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DURING A TIRE ROUTINE TIRE CHANGE, IT WAS OBSERVED THAT THERE WAS AN UNUSUAL OIL STAIN CREEPING UP THE INSIDE OF THE FENDER WELL ON THE LEFT FRONT OF THE VEHICLE. IT WAS LATER DETERMINED THE OIL COOLER WAS LEAKING AT THE FITTING AND A NEW FITTING WAS INSTALLED TO CORRECT. THE LEAK OCCURRED RATHER SUDDENLY AS THE CAR HAD JUST BEEN IN THE BODY SHOP TO HAVE SOME MINOR BODYWORK FIXED (NON-STUCTURAL AND NOT ABLE TO HAVE CAUSED THE LEAK). AT THE TIME OF THE BODYWORK REPAIRS TIME, LESS THAN 300 MILES PRIOR, THE LEAK WAS NOT PRESENT. IF THE LEAK HAD BEEN PRESENT, THE SUBSEQUENT OIL WOULD HAVE CAUSED POOR PAINT FINISH. WHICH WAS NOT THE CASE. DID NOT THINK TO REPORT THE INCIDENT UNTIL NOW, BECAUSE I JUST BECAME AWARE OF A NY TIMES ARCTICLE REPORTING ON NHSTA INVESTIGATION OF OTHER SIMILAR MODEL YEAR LOTUS ELISE/EXIGE CARS EXPERIENCING THE SAME ISSUE.
NHTSA ODI #10415874
67,292 miles · Jun 17, 2011
Unknown Or Other
MY CAR IS AN EARLY 2005 LOTUS ELISE WITH TWIN OIL COOLERS. THE BYPASS HOSE CONNECTING TO THE DRIVER SIDE OIL COOLER STARTED TO LEAK OIL AT A FAIRLY FAST PACE. THIS HOSE CONNECTS FROM THE LEFT OIL COOLER TO THE RIGHT COOLER UNDERNEATH THE CLAMSHELL. COSTS TO FIX THIS SERIOUS ISSUE OUT OF WARRANTY ARE EXTREMELY HIGH AS THEY REC…
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MY CAR IS AN EARLY 2005 LOTUS ELISE WITH TWIN OIL COOLERS. THE BYPASS HOSE CONNECTING TO THE DRIVER SIDE OIL COOLER STARTED TO LEAK OIL AT A FAIRLY FAST PACE. THIS HOSE CONNECTS FROM THE LEFT OIL COOLER TO THE RIGHT COOLER UNDERNEATH THE CLAMSHELL. COSTS TO FIX THIS SERIOUS ISSUE OUT OF WARRANTY ARE EXTREMELY HIGH AS THEY RECOMMEND REPLACING THE ENTIRE OIL COOLER AND HOSE SYSTEM. THERE ARE NOW NUMEROUS COMPLAINTS OF THE SAME OR SIMILAR (BASED ON HOSE AND/OR TWIN/SINGLE OIL COOLER SETUPS) ON VARIOUS FORUMS AND SUBMITTED COMPLAINT FORMS TO THE US DOT NHTSA.
LOTUS IS RECALLING CERTAIN MODEL YEAR 2005-2007 ELISE AND EXIGE VEHICLES MANUFACTURED FROM JUNE 1, 2004, THROUGH NOVEMBER 30, 2006. THE OIL COOLER LINE MAY BECOME DETACHED FROM ITS FITTING.
Consequence & remedy
Consequence: A DETACHED OIL LINE COULD SPRAY OIL ON A TIRE, INCREASING THE RISK OF A CRASH, OR IT COULD SPRAY OIL THROUGHOUT THE ENGINE COMPARTMENT INCREASING THE RISK OF A FIRE.
Remedy: LOTUS WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE DECEMBER 19, 2011. OWNERS MAY CONTACT LOTUS AT 1-800-245-6887.
Additional source detail variants (2)
Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings
LOTUS IS RECALLING CERTAIN MODEL YEAR 2005-2007 ELISE AND EXIGE VEHICLES MANUFACTURED FROM JUNE 1, 2004, THROUGH NOVEMBER 30, 2006. THE OIL COOLER LINE MAY BECOME DETACHED FROM ITS FITTING.
Consequence: A DETACHED OIL LINE COULD SPRAY OIL ON A TIRE, INCREASING THE RISK OF A CRASH, OR IT COULD SPRAY OIL THROUGHOUT THE ENGINE COMPARTMENT INCREASING THE RISK OF A FIRE.
Remedy: LOTUS WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE DECEMBER 19, 2011. OWNERS MAY CONTACT LOTUS AT 1-800-245-6887.
Engine And Engine Cooling
LOTUS IS RECALLING CERTAIN MODEL YEAR 2005-2007 ELISE AND EXIGE VEHICLES MANUFACTURED FROM JUNE 1, 2004, THROUGH NOVEMBER 30, 2006. THE OIL COOLER LINE MAY BECOME DETACHED FROM ITS FITTING.
Consequence: A DETACHED OIL LINE COULD SPRAY OIL ON A TIRE, INCREASING THE RISK OF A CRASH, OR IT COULD SPRAY OIL THROUGHOUT THE ENGINE COMPARTMENT INCREASING THE RISK OF A FIRE.
Remedy: LOTUS WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE DECEMBER 19, 2011. OWNERS MAY CONTACT LOTUS AT 1-800-245-6887.
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 6-SPEED MANUAL TRANSMISSIONS, THE GEAR LEVER MAY BREAK.
Consequence & remedy
Consequence: THIS COULD RESULT IN THE INABILITY TO CHANGE GEARS, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE GEAR LEVERS. THE RECALL BEGAN ON FEBRUARY 10, 2006. OWNERS MAY CONTACT LOTUS CARS USA AT 1-800-245-6887.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE11022 · Engine Oil Cooler Line Detachment
Opened Jul 18, 2011 · Closed Nov 3, 2011
Status: closed (inferred from source dates) · Engine And Engine Cooling; Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings
On October 14, 2011, Lotus Cars USA Inc. notified the Office of Defects Investigation (ODI) that it will conduct a safety recall (11V-510) to address concerns with engine oil cooler lines detaching from its crimped fitting on MY 2005-2006 Lotus Elise vehicles.In its 573 report to ODI, Lotus indicated that they have identified instances where the oil cooler lines would detach from their fittings.Lotus attributes this condition to a majority of single supplier affected parts built from June 2004 to November 2006.Lotus states that the cause of the failure is an inadequate process by which the hose is crimped into its fitting by the supplier.In October 2006 the supplier implemented an improved crimping process.Reports indicated that this condition can occur while driving or while the vehicle is stationary with the engine running.In cases where the failure occurred while driving, oil would be expelled under pressure and could come into contact with the tires and or brake friction surfaces, potentially causing a loss of braking or vehicle control. One crash and one vehicle fire were also reported with no injuries.Additionally Lotus indicated that the same condition can occur in MY 2005-2006 Exige vehicles as well. These vehicles are also included in the recall.The action taken by Lotus is sufficient to resolve the issues raised by this investigation.This investigation is therefore closed.
Additional source detail variants (4)
Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings
On October 14, 2011, Lotus Cars USA Inc. notified the Office of Defects Investigation (ODI) that it will conduct a safety recall (11V-510) to address concerns with engine oil cooler lines detaching from its crimped fitting on MY 2005-2006 Lotus Elise vehicles.In its 573 report to ODI, Lotus indicated that they have identified instances where the oil cooler lines would detach from their fittings.Lotus attributes this condition to a majority of single supplier affected parts built from June 2004 to November 2006.Lotus states that the cause of the failure is an inadequate process by which the hose is crimped into its fitting by the supplier.In October 2006 the supplier implemented an improved crimping process.Reports indicated that this condition can occur while driving or while the vehicle is stationary with the engine running.In cases where the failure occurred while driving, oil would be expelled under pressure and could come into contact with the tires and or brake friction surfaces, potentially causing a loss of braking or vehicle control. One crash and one vehicle fire were also reported with no injuries.Additionally Lotus indicated that the same condition can occur in MY 2005-2006 Exige vehicles as well. These vehicles are also included in the recall.The action taken by Lotus is sufficient to resolve the issues raised by this investigation.This investigation is therefore closed.
Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings
On October 14, 2011, Lotus Cars USA Inc. notified the Office of Defects Investigation (ODI) that it will conduct a safety recall (11V-510) to address concerns with engine oil cooler lines detaching from its crimped fitting on MY 2005-2006 Lotus Elise vehicles.In its 573 report to ODI, Lotus indicated that they have identified instances where the oil cooler lines would detach from their fittings.Lotus attributes this condition to a majority of single supplier affected parts built from June 2004 to November 2006.Lotus states that the cause of the failure is an inadequate process by which the hose is crimped into its fitting by the supplier.In October 2006 the supplier implemented an improved crimping process.Reports indicated that this condition can occur while driving or while the vehicle is stationary with the engine running.In cases where the failure occurred while driving, oil would be expelled under pressure and could come into contact with the tires and or brake friction surfaces, potentially causing a loss of braking or vehicle control. One crash and one vehicle fire were also reported with no injuries.Additionally Lotus indicated that the same condition can occur in MY 2005-2006 Exige vehicles as well. These vehicles are also included in the recall.The action taken by Lotus is sufficient to resolve the issues raised by this investigation.This investigation is therefore closed.
Engine And Engine Cooling
On October 14, 2011, Lotus Cars USA Inc. notified the Office of Defects Investigation (ODI) that it will conduct a safety recall (11V-510) to address concerns with engine oil cooler lines detaching from its crimped fitting on MY 2005-2006 Lotus Elise vehicles.In its 573 report to ODI, Lotus indicated that they have identified instances where the oil cooler lines would detach from their fittings.Lotus attributes this condition to a majority of single supplier affected parts built from June 2004 to November 2006.Lotus states that the cause of the failure is an inadequate process by which the hose is crimped into its fitting by the supplier.In October 2006 the supplier implemented an improved crimping process.Reports indicated that this condition can occur while driving or while the vehicle is stationary with the engine running.In cases where the failure occurred while driving, oil would be expelled under pressure and could come into contact with the tires and or brake friction surfaces, potentially causing a loss of braking or vehicle control. One crash and one vehicle fire were also reported with no injuries.Additionally Lotus indicated that the same condition can occur in MY 2005-2006 Exige vehicles as well. These vehicles are also included in the recall.The action taken by Lotus is sufficient to resolve the issues raised by this investigation.This investigation is therefore closed.
Engine And Engine Cooling
On October 14, 2011, Lotus Cars USA Inc. notified the Office of Defects Investigation (ODI) that it will conduct a safety recall (11V-510) to address concerns with engine oil cooler lines detaching from its crimped fitting on MY 2005-2006 Lotus Elise vehicles.In its 573 report to ODI, Lotus indicated that they have identified instances where the oil cooler lines would detach from their fittings.Lotus attributes this condition to a majority of single supplier affected parts built from June 2004 to November 2006.Lotus states that the cause of the failure is an inadequate process by which the hose is crimped into its fitting by the supplier.In October 2006 the supplier implemented an improved crimping process.Reports indicated that this condition can occur while driving or while the vehicle is stationary with the engine running.In cases where the failure occurred while driving, oil would be expelled under pressure and could come into contact with the tires and or brake friction surfaces, potentially causing a loss of braking or vehicle control. One crash and one vehicle fire were also reported with no injuries.Additionally Lotus indicated that the same condition can occur in MY 2005-2006 Exige vehicles as well. These vehicles are also included in the recall.The action taken by Lotus is sufficient to resolve the issues raised by this investigation.This investigation is therefore closed.
2005 Lotus Elise Problems, Complaints & Recalls | Skip That Year
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