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2004 Lincoln Aviator

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Lincoln Aviator do not stand out strongly from the model-year median of 39.

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What owners reported most

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When problems were reported

Mileage at the reported incident

68 reports with mileage · 13 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports1 fire reports3 injury reports

What owners actually said

81 reports
30,000 miles · Jan 8, 2010
Structure

TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. SHE STATED THAT THERE WAS A CRACK ON THE SIDE OF THE TAILGATE NEAR THE LINCOLN EMBLEM. THE VEHICLE WAS REPAIRED AT HER EXPENSE; HOWEVER, THERE IS ANOTHER CRACK IN THE SAME LOCATION. HER MECHANIC STATED THAT THE CRACK IS DUE TO THE COLD WEATHER. THE DEALER STATED THAT SHE NEEDED TO HAVE…

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TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. SHE STATED THAT THERE WAS A CRACK ON THE SIDE OF THE TAILGATE NEAR THE LINCOLN EMBLEM. THE VEHICLE WAS REPAIRED AT HER EXPENSE; HOWEVER, THERE IS ANOTHER CRACK IN THE SAME LOCATION. HER MECHANIC STATED THAT THE CRACK IS DUE TO THE COLD WEATHER. THE DEALER STATED THAT SHE NEEDED TO HAVE THE VEHICLE INSPECTED. THE VEHICLE WILL BE REPAIRED AGAIN AT THE OWNERS EXPENSE. THE FAILURE MILEAGE WAS 30000 AND THE CURRENT MILEAGE WAS 51525. UPDATED 04/16/10. *LJ UPDATED 07/13/10.*JB

NHTSA ODI #10298723

30,425 miles · Sep 21, 2009
Power Train

THE GEAR SHIFT SELECTOR BROKE AND I COULD NOT GET THE VEHICLE INTO A NEUTRAL POSITION WHILE DRIVING. COULD NOT TURN OFF THE IGNITION SYSTEM. *TR UPDATED 01/13/10.

NHTSA ODI #10284744

105,400 miles · Sep 14, 2009
Electrical System

EARLY THIS MORNING WAS DRIVING ON THE FREEWAY IN OUR 2004 LINCOLN AVIATOR. THERE WAS A MODERATE RAIN FALL AND ZERO NATURAL LIGHT WAS AVAILABLE. WITHOUT WARNING, THE ELECTRICAL SYSTEM, INCLUDING THE HEADLIGHTS, IN THE VEHICLE SHUT OFF. I WAS TRAVELING AT APPROX. 70 MPH AND WAS CARRYING A TOTAL OF SEVEN PEOPLE. UNABLE TO SEE, …

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EARLY THIS MORNING WAS DRIVING ON THE FREEWAY IN OUR 2004 LINCOLN AVIATOR. THERE WAS A MODERATE RAIN FALL AND ZERO NATURAL LIGHT WAS AVAILABLE. WITHOUT WARNING, THE ELECTRICAL SYSTEM, INCLUDING THE HEADLIGHTS, IN THE VEHICLE SHUT OFF. I WAS TRAVELING AT APPROX. 70 MPH AND WAS CARRYING A TOTAL OF SEVEN PEOPLE. UNABLE TO SEE, I DROVE OFF THE ROAD AND WAS HORRIFIED TO DISCOVER THAT I ALMOST RAN INTO THE GUARD RAIL. WHILE THIS SITUATION DID NOT RESULT IN ANY DAMAGE OR FATALITIES, THIS COULD HAVE EASILY BEEN A DISASTER RESULTING IN MULTIPLE DEATHS. I SPOKE TO THE LOCAL LINCOLN DEALERSHIP WHO TO MY SURPRISE, INDICATED THAT HE WAS AWARE OF SIMILAR BEHAVIOR ON A SIMILAR FORD VEHICLE. APPARENTLY, A LEAK IN THE WINDSHIELD SEAL CAN DIRECT WATER INTO THE ENGINE COMPARTMENT AND INTO THE PRIMARY ELECTRONIC CONTROL COMPUTER. I AM TAKING THE VEHICLE TO THE DEALERSHIP FOR FURTHER INVESTIGATION, HOWEVER, THIS PROBLEM IS INTERMITTENT AND WILL THEREFORE BE VERY DIFFICULT TO DIAGNOSE. THIS PROBLEM OCCURRED ANOTHER TIME A FEW MONTHS BACK, BUT THE ELECTRICAL SYSTEM CAME RIGHT BACK ON SO WE DID NOT ATTEMPT TO DIAGNOSE THE PROBLEM. I AM PARTICULARLY CONCERNED ABOUT THIS PROBLEM BECAUSE IT COULD HAVE BEEN THE CAUSE OF MULTIPLE FATALITIES AND THE CAUSE COULD HAVE EASILY BEEN ATTRIBUTED TO MY FALLING ASLEEP AT THE WHEEL. PLEASE DO SOMETHING ABOUT THIS IMPORTANT PROBLEM. THANK YOU. *TR

NHTSA ODI #10283886

53,000 miles · Aug 31, 2009
Power Train

TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT STATED THAT THE GEAR SELECTORS CAME APART WHEN ATTEMPTING TO SHIFT GEARS. GEAR FAILURE WHILE DRIVING INCREASES THE RISK FOR VEHICLE CRASH.HE TOOK THE VEHICLE TO THE DEALER AND WAS ADVISED THAT THE ENTIRE SHIFT ASSEMBLY NEEDED TO BE REPLACED. HOWEVER BECAUSE THERE WAS NOT A…

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TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. THE CONTACT STATED THAT THE GEAR SELECTORS CAME APART WHEN ATTEMPTING TO SHIFT GEARS. GEAR FAILURE WHILE DRIVING INCREASES THE RISK FOR VEHICLE CRASH.HE TOOK THE VEHICLE TO THE DEALER AND WAS ADVISED THAT THE ENTIRE SHIFT ASSEMBLY NEEDED TO BE REPLACED. HOWEVER BECAUSE THERE WAS NOT AN EXISTING RECALL THEY WOULD NOT ASSUME RESPONSIBILITY FOR THE REPAIRS. THE FAILURE MILEAGE WAS 53,000. THE CURRENT MILEAGE WAS UNKNOWN.

NHTSA ODI #10282408

11,270 miles · Jul 30, 2009
Air BagsSuspension

TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. WHILE DRIVING AT ANY SPEED, THE DRIVER HEARD A LOUD ROARING NOISE COMING FROM THE REAR END OF THE VEHICLE. HE TOOK THE VEHICLE TO THE DEALER AND THEY REBUILT THE REAR END PINION AND BEARINGS, WHICH ONLY REMEDIED THE FAILURE FOR TEN MONTHS. WHEN THE FAILURE RECURRED, THE CONTACT TOOK…

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TL*THE CONTACT OWNS A 2004 LINCOLN AVIATOR. WHILE DRIVING AT ANY SPEED, THE DRIVER HEARD A LOUD ROARING NOISE COMING FROM THE REAR END OF THE VEHICLE. HE TOOK THE VEHICLE TO THE DEALER AND THEY REBUILT THE REAR END PINION AND BEARINGS, WHICH ONLY REMEDIED THE FAILURE FOR TEN MONTHS. WHEN THE FAILURE RECURRED, THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY REPLACED THE WHEEL BEARINGS. SIX MONTHS LATER, THE NOISE RECURRED AND THE VEHICLE WAS TAKEN BACK TO THE DEALER. THE MECHANIC TEST DROVE THE VEHICLE, BUT DID NOT HEAR THE SOUND; THEREFORE, THE DEALER STATED THAT THERE WERE NO FAILURES. THE CONTACT BELIEVES THAT HIS VEHICLE SHOULD NOT EXPERIENCE THE SAME DEFECT SEVERAL TIMES. HE STATED THAT THE FAILURE APPEARED TO BE DUE TO A MANUFACTURER DEFECT AND THAT A RECALL SHOULD BE ISSUED. THE FAILURE MILEAGE WAS 11,270 AND CURRENT MILEAGE WAS 27,475. THE CLOCKSPRING WAS REPLACED. UPDATED 10/23/09 UPDATED 01/28/10.

NHTSA ODI #10278763

62,500 miles · Mar 30, 2009
Engine And Engine CoolingFuel System, Gasoline

I PURCHASED AN 04 LINCOLN AVIATOR IN DEC. 2006, IN AUG. 2007 I NOTICED IT WAS NOT RUNNING RIGHT. IT WAS STALLING WHEN ACCELERATING OR DECELERATING. IT WOULD SPUTTER LIKE IT WAS OUT OF FUEL. THE PROBLEM WORSENED FOR THE NEXT 6 WKS. NO MECHANIC COULD TELL ME WHAT WAS WRONG BECAUSE THE ENGINE LIGHT HAD NOT COME ON. IN OCT. 2007, I …

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I PURCHASED AN 04 LINCOLN AVIATOR IN DEC. 2006, IN AUG. 2007 I NOTICED IT WAS NOT RUNNING RIGHT. IT WAS STALLING WHEN ACCELERATING OR DECELERATING. IT WOULD SPUTTER LIKE IT WAS OUT OF FUEL. THE PROBLEM WORSENED FOR THE NEXT 6 WKS. NO MECHANIC COULD TELL ME WHAT WAS WRONG BECAUSE THE ENGINE LIGHT HAD NOT COME ON. IN OCT. 2007, I WAS DRIVING ON THE INTERSTATE WHEN MY CAR LOST ALL POWER FOR A SPLIT SECOND. I TOOK IT TO THE MECHANIC WHO COULD NOT TELL ME WHAT WAS WRONG STILL. THEN MY CHECK ENGINE LIGHT CAME ON AND I WAS TOLD IT WAS A COIL PACK. I HAD THAT REPLACED AND 2 DAYS LATER, THE PROBLEM STARTED AGAIN. I WENT TO MY MECHANIC WHO TOLD ME TO TAKE THE CAR TO FORD, BECAUSE A CAR WITH THAT FEW MILES SHOULD NOT BE HAVING ENGINE TROUBLE. I TOOK IT TO FORD WHO TOLD ME IT WAS ANOTHER COIL PACK. I SEARCHED THE INTERNET AND FOUND THAT THERE WAS A VOLUNTARY SERVICE RECALL ISSUED FOR THE COIL PACKS ON THIS VEHICLE FOR UP TO 120,000 MILES. I TOLD FORD OF THIS AND THE REPAIRS WERE COVERED. I ASKED THEM TO REPLACE THE REMAINING 6 COIL PACKS, THEY SAID THEY COULD ONLY DO IT AS THEY WENT BAD. THEY SAID THAT IT WOULD NOT BREAK DOWN, IT WOULD JUST RUN BAD. 08/28/08 THE ENGINE LIGHT CAME ON WHILE DRIVING AND I LOST ALL POWER DRIVING 60MPH DOWN THE HIGHWAY. I LOT MY STEERING AND BREAKS. IT TOOK ALL THE STRENGTH I HAD TO MANEUVER THE CAR OFF THE ROAD. ONCE THE VEHICLE SLOWED, IT WAS NOT STOPPING (ON A HILL), I HAD TO USE THE E BREAK TO STOP IT. I TOOK IT TO FORD WHO REPLACED 2 MORE COIL PACKS. I CONTACTED THE MANUFACTURE FORD TO MAKE THEM AWARE OF THE PROBLEM AND TO TRY TO WORK SOMETHING OUT. I DECIDED I DID NOT WANT TO BE DRIVING AROUND A DEATH MOBILE. THEY WOULD DO NOTHING FOR ME, EXCEPT REPLACE THE PARTS AS THEY GO BAD. I STILL HAVE 4 BAD COIL PACKS & 4 MORE CHANCES TO AVOID INJURY OVER AN UNDEFINED TIME PERIOD. FORD IS KNOWINGLY & WILLINGLY PUTTING MY FAMILY AT RISK IN THIS VEHICLE, THAT THEY KNOW COULD BREAK DOWN AT ANY MINUTE. *TR

NHTSA ODI #10263639

58,000 miles · Nov 2, 2008
Structure

LIFTGATE GLASS APPLIQUE DAMAGED/CRACKED. *TR

NHTSA ODI #10247451

56,000 miles · Oct 31, 2008
Structure

OUR 2004 LINCOLN AVIATOR HAS DEVELOPED A SMALL 6 INCH CRACK IN THE PLASTIC SURROUNDING AND BELOW THE BACK WINDOW. WHEN CONTACTING THE DEALER WE WERE TOLD THAT THIS IS A KNOWN PROBLEM BUT FORD REFUSES TO DO ANYTHING ABOUT IT. WE WERE THEN TOLD TO CALL FORD DIRECTLY AND WERE TOLD THAT YES THEY KNOW ABOUT IT BUT THEY ARE NOT OFFE…

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OUR 2004 LINCOLN AVIATOR HAS DEVELOPED A SMALL 6 INCH CRACK IN THE PLASTIC SURROUNDING AND BELOW THE BACK WINDOW. WHEN CONTACTING THE DEALER WE WERE TOLD THAT THIS IS A KNOWN PROBLEM BUT FORD REFUSES TO DO ANYTHING ABOUT IT. WE WERE THEN TOLD TO CALL FORD DIRECTLY AND WERE TOLD THAT YES THEY KNOW ABOUT IT BUT THEY ARE NOT OFFERING ANY HELP TO CUSTOMERS. IN RESEARCHING THIS PROBLEM ONLINE THERE ARE 100'S IF NOT 1,000'S OF FORUM POSTS DISCUSSING THIS DEFECT. A PRIMARY FORUM WOULD BE ON THE EDMUNDS CAR SITE. MY ISSUE IS THAT THIS CRACK COULD NOT BE CAUSED BY ANYTHING BUT A DEFECT AND THEREFORE FORD SHOULD BE LIABLE. THE LOCATION IS SUCH THAT DEBRIS, ETC. COULD NOT CAUSE THIS CRACK. FORD HAS QUOTED US OVER $ 1,000 TO FIX THEIR PROBLEM AND UNTIL WE DO THE CAR IS NOW SUSPECT TO WATER DAMAGE IF IT WERE TO RAIN. THANK YOU . *TR

NHTSA ODI #10247391

56,000 miles · Sep 16, 2008
Engine And Engine Cooling

CHECK ENGINE LIGHT CAME ON 2 YEARS AGO OR SO. TOOK INTO SHOP. REPLACED COIL #8 AND SPARK PLUGS. SEVERAL MONTHS LATER, LIGHT COMES ON AGAIN, THIS TIME #7. 2 DAYS LATER, LIGHT COMES ON AGAIN, MUST HAVE BEEN A DEFECTIVE PART, REPLACED THE REPLACED #7. ANOTHER 2 DAYS LATER, LIGHT BACK ON. I'M TOLD IT'S A CYLINDER HEAD PROBLEM …

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CHECK ENGINE LIGHT CAME ON 2 YEARS AGO OR SO. TOOK INTO SHOP. REPLACED COIL #8 AND SPARK PLUGS. SEVERAL MONTHS LATER, LIGHT COMES ON AGAIN, THIS TIME #7. 2 DAYS LATER, LIGHT COMES ON AGAIN, MUST HAVE BEEN A DEFECTIVE PART, REPLACED THE REPLACED #7. ANOTHER 2 DAYS LATER, LIGHT BACK ON. I'M TOLD IT'S A CYLINDER HEAD PROBLEM AND THEY WON'T KNOW WHAT EXACTLY THE PROBLEM IS UNTIL THEY TAKE THE CYLINDER HEADS OFF. OR I CAN GET A NEW ENGINE.... LINCOLN WANTS NO RESPONSIBILITY FOR SUCH A CATASTROPHIC AND KNOWN PROBLEM. SINCE MY MILEAGE IS OVER THEIR WARRANTY (ALTHOUGH AT THE ONSET IT WASN'T). GEE, I WONDER WHY NO ONE WANTS TO BUY AN AMERICAN MADE CAR! *TR

NHTSA ODI #10242405

48,000 miles · Aug 31, 2008
Engine And Engine CoolingSteeringStructure

THE BACK HATCH PANEL CRACKED WAS FIXED , THE STEERING NOT RIGHT SOME TIMES ITS HARD TO STEER. MAIN PROBLEM IS CYLINDER COILS GOING BAD ALOT. NOW #8 COIL WENT BAD AND HAS BEEN REPLACED 2TIMES, AND ITS STILL IN THE SHOP THEY CANT FIND OUT WHY IT KEEPS COMING UP #8 STILL MISFIRING .. THEY THINK ITS THE HEAD NOW. I UNDERSTAND LINCOL…

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THE BACK HATCH PANEL CRACKED WAS FIXED , THE STEERING NOT RIGHT SOME TIMES ITS HARD TO STEER. MAIN PROBLEM IS CYLINDER COILS GOING BAD ALOT. NOW #8 COIL WENT BAD AND HAS BEEN REPLACED 2TIMES, AND ITS STILL IN THE SHOP THEY CANT FIND OUT WHY IT KEEPS COMING UP #8 STILL MISFIRING .. THEY THINK ITS THE HEAD NOW. I UNDERSTAND LINCOLN HAS HAD SO MANY PROBLEMS WITH THIS THAT THEY HAVE ALLOWED A 10YR. EXTENDED WARRANTY ON ALL THE COILS. IS THIS RIGHT ? I WANT LINCOLN TO DO SOMETHING. I AM SO MAD RIGHT NOW . I WILL NEVER BUY ANOTHER LINCOLN. HELP ME. *TR

NHTSA ODI #10240361

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA09013 · Vehicle Rollaway Allegations

Opened Aug 18, 2009 · Closed Feb 12, 2013

Status: closed (inferred from source dates) · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:column Shift; Steering; Steering:column; Steering:column LOCKING:ANTI-THEFT Device

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Additional source detail variants (5)

Power Train:automatic Transmission:gear Position Indication (prndl)

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Power Train:automatic Transmission:lever And Linkage:column Shift

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Steering:column

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Steering:column LOCKING:ANTI-THEFT Device

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Steering

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

DP05005 · Spark Plug Ejection From Cylinder Head

Opened Sep 22, 2005 · Closed Jan 4, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling; Engine And Engine Cooling:engine; Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Additional source detail variants (3)

Engine And Engine Cooling:engine

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.