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2003 Lincoln Aviator

Owner reports · Recalls · Investigations

More warning signs than most Aviator years

Owner complaints for the 2003 Lincoln Aviator are substantially higher than the model-year median of 39.

About this comparison →

When problems were reported

Mileage at the reported incident

91 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports0 fire reports5 injury reports

What owners actually said

111 reports
7,000 miles · Jan 15, 2004
EquipmentService Brakes, HydraulicUnknown Or Other

1. I WAS SITTING AT A TRAFFIC LIGHT FIRST THING IN THE MORNING WHEN ALL MY WARNING LIGHTS ON THE DASH CAME ON AND MY CAR DIED. IT SAID LOW OIL PRESSURE. I WAS ABLE TO GET THE CAR RESTARTED, AND HAVE NOT EXPERIENCED THE PROBLEM AGAIN. DEALER INDICATED THEY COULD DETECT NO PROBLEM. 2. PAINT IN DOOR JAMBS DIFFERENT COLOR THAN …

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1. I WAS SITTING AT A TRAFFIC LIGHT FIRST THING IN THE MORNING WHEN ALL MY WARNING LIGHTS ON THE DASH CAME ON AND MY CAR DIED. IT SAID LOW OIL PRESSURE. I WAS ABLE TO GET THE CAR RESTARTED, AND HAVE NOT EXPERIENCED THE PROBLEM AGAIN. DEALER INDICATED THEY COULD DETECT NO PROBLEM. 2. PAINT IN DOOR JAMBS DIFFERENT COLOR THAN REST OF VEHICLE. DEALER INDICATED IN SMALL CRASH, PROBABLY AT TIME OF UNLOADING VEHICLE...DAMAGE REPAIRED AND REPAINTED. I HAD THEM REPAINT TO MAKE CAR SAME COLOR. 3. OTHER - THIS IS MY MOST FRUSTRATING PROBLEM. WHEN IT GETS HOT OUT (90 DEGREES OR MORE), THE LEFT SIDE PASSENGER DOOR MOULDING EXPANDS AND STICKS TO THE DRIVER DOOR. I CANNOT OPEN THE BACK DOOR WITHOUT FORCING IT, WHICH HAS CHIPPED THE PAINT ON THE INSIDE OF THE FRONT DOOR. THIS HAS ALSO HAPPENED ON THE PASSENGER DOOR, BUT NOT TO THE SAME EXTENT AS THE DRIVER SIDE. ALL MOULDINGS HAVE BEEN REPLACED ONCE, BUT THE PROBLEM CONTINUES. I HAVE HAD IT IN ABOUT ANOTHER SIX TIMES SINCE FOR THE SAME PROBLEM...MOST OF THE TIME BEING TOLD THERE IS NOTHING THEY CAN DO OR THERE IS NO PROBLEM. THEY ARE NOW ORDERING SOME NEW MOULDING WHICH WILL HOPEFULLY CORRECT THE PROBLEM. ALSO, IT TOOK ME THREE TRIPS FOR THEM TO FINALLY FIX THE AIR CONDITIONED SEAT ON THE PASSENGER SIDE WHICH STOPPED WORKING. THE FIRST TIME I WAS TOLD THE ENTIRE COMPONENT WAS REPLACED...I DROVE OFF THE LOT, AND AGAIN IT WASN'T WORKING. I TOOK IT BACK AND WAS PRETTY MUCH TOLD I WAS AN IDIOT, IT WAS WORKING. I DROVE OFF THE LOT, IT WASN'T WORKING. I TOOK IT BACK AGAIN, AND THEY FOUND A LOOSE CONNECTION IN THE WIRING, WHICH THEY FINALLY FIXED. IT NOW WORKS. 4. THE FIRST TIME I MENTIONED THE SQUEALING BRAKES, THEY CHECKED THEM OUT AND SAID IT WAS NORMAL. I TOOK THE VEHICLE BACK AGAIN, BECAUSE THE SQUEALING WAS WORSE, AND THEY REPLACED THE BRAKES AND PADS. OBVIOUSLY, THERE WAS A PROBLEM!

NHTSA ODI #10069649

Mileage unknown · Jan 14, 2004
Engine And Engine Cooling

2003 LINCOLN AVIATOR STOPS SUDDENLY WITHOUT WARNING.*MR *JB

NHTSA ODI #10054144

67,000 miles · Jan 5, 2004
Power Train

CONSUMER STATED REAR END DIFFERENTIAL PRODUCED A LOUD GRINDING NOISE. THE DEALERS WAS UNABLE TO REPAIR THE PART. *AK

NHTSA ODI #10053337

Mileage unknown · Dec 24, 2003
Power Train

LOVE MY '03 LINCOLN AVIATOR EXCEPT FOR THE SAME ANNOYING NOISE COMING FROM THE REAR END AS COMPLAINT NUMBER 10045568. CURRENTLY ON MY SECOND REAR AXLE ASSEMBLY. NOISE RETURNED AT 1200-1500 MILES, AND WAS SO LOUD MY 76 YEAR OLD MOTHER ASKED WHAT THE WHINING NOISE WAS. LINCOLN NEEDS TO CORRECT PROBLEM, AND THIS MACHINE WILL BE PER…

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LOVE MY '03 LINCOLN AVIATOR EXCEPT FOR THE SAME ANNOYING NOISE COMING FROM THE REAR END AS COMPLAINT NUMBER 10045568. CURRENTLY ON MY SECOND REAR AXLE ASSEMBLY. NOISE RETURNED AT 1200-1500 MILES, AND WAS SO LOUD MY 76 YEAR OLD MOTHER ASKED WHAT THE WHINING NOISE WAS. LINCOLN NEEDS TO CORRECT PROBLEM, AND THIS MACHINE WILL BE PERFECT. *AK

NHTSA ODI #10051074

500 miles · Nov 6, 2003
Power Train

OUR 2003 LINCOLN AVIATOR STARTED A REAR END WHINE OR DRONE WITHIN THE FIRST 1000 MILES. THE DEALER HAS TWICE PUT IN A NEW DIFFERENTIAL BUT THE NOISE IS BACK. THE DEALER NOW WILL NOT ATTEMPT ANOTHER REPAIR AND HAS PUT US OFF UNTIL 12/10/03. WE SEEM TO HAVE NO ONE TO VOICE A COMPLAINT TO. THE DEALER GETS ONE MORE CHANCE UNDER SC L…

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OUR 2003 LINCOLN AVIATOR STARTED A REAR END WHINE OR DRONE WITHIN THE FIRST 1000 MILES. THE DEALER HAS TWICE PUT IN A NEW DIFFERENTIAL BUT THE NOISE IS BACK. THE DEALER NOW WILL NOT ATTEMPT ANOTHER REPAIR AND HAS PUT US OFF UNTIL 12/10/03. WE SEEM TO HAVE NO ONE TO VOICE A COMPLAINT TO. THE DEALER GETS ONE MORE CHANCE UNDER SC LEMON LAW AND IS STALLING. THIS PROBLEM HAS BEEN NOTICED IN FORD EXPLORERS AND LINCOLN MOUNTAINEERS TOO.*AK

NHTSA ODI #10045568

500 miles · Oct 23, 2003
Suspension

IN THE LINCOLN AVIATOR, A LOUD WHINING NOISE IS COMING FROM THE REAR END OF THE CAR. IT APPEARS TO BE A REAR DIFFERENTIAL PROBLEM. IN THE FRONT SEAT THE NOISE IS PRETTY LOUD BUT CAN BE OVERCOME BY TURNING THE RADIO UP REAL LOUD. IN THE REAR SEATS THE NOISE IS MORE INTENSE. I HAVE READ MANY COMPLAINTS ABOUT THIS PROBLEM. A S…

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IN THE LINCOLN AVIATOR, A LOUD WHINING NOISE IS COMING FROM THE REAR END OF THE CAR. IT APPEARS TO BE A REAR DIFFERENTIAL PROBLEM. IN THE FRONT SEAT THE NOISE IS PRETTY LOUD BUT CAN BE OVERCOME BY TURNING THE RADIO UP REAL LOUD. IN THE REAR SEATS THE NOISE IS MORE INTENSE. I HAVE READ MANY COMPLAINTS ABOUT THIS PROBLEM. A SIMPLE SEARCH ON EDMUNDS, GOOGLE, DEJA NEWS, ETC. SHOWS THAT THIS PROBLEM HAS BEEN AROUND A WHILE AND FORD MOTOR COMPANY REFUSES TO CORRECT THE ISSUE. THE DEALERSHIP SAYS IT IS A KNOWN PROBLEM WITHOUT A FIX AND THAT I SHOULD JUST LIVE WITH THE PROBLEM. I AM GOING TO PURSUE LEGAL ACTION UNDER THE LEMON LAW TO TRY AND CORRECT THE SITUATION. *LA

NHTSA ODI #10043477

2,200 miles · Oct 3, 2003
Latches/locks/linkagesVisibility

REAR LIFTGATE WINDOW KEPT OPENING EVEN AFTER THREE REPAIRS BY GALPIN LINCOLN/FORD ON A 2003 LINCOLN AVIATOR. IN ADDITION, OUTSIDE MIRRORS KEPT DROPPING WHILE DRIVING CAUSING DRIVERS TO GO BLIND. THIS IS VERY DANGEROUS FOR THE FAILURE OF REAR LIFTGATE AND THE DROPPING OR MIRRORS, IN TRANSITION OF FILING CALIFORNIA LEMON LAW. *…

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REAR LIFTGATE WINDOW KEPT OPENING EVEN AFTER THREE REPAIRS BY GALPIN LINCOLN/FORD ON A 2003 LINCOLN AVIATOR. IN ADDITION, OUTSIDE MIRRORS KEPT DROPPING WHILE DRIVING CAUSING DRIVERS TO GO BLIND. THIS IS VERY DANGEROUS FOR THE FAILURE OF REAR LIFTGATE AND THE DROPPING OR MIRRORS, IN TRANSITION OF FILING CALIFORNIA LEMON LAW. *LA

NHTSA ODI #10041198

850 miles · Aug 23, 2003
Electrical System

THERE IS A HIGH FREQUENCY SOUND EMANATING FROM ALL 4 SPEAKERS. THIS NOISE IS CONSTANT AND CAN BE OVERHEARD WITH THE VOLUME UP AND THE RADIO PLAYING. LEITH LINCOLN (RALEIGH,NC) DENIED THE PROBLEM. FORD DISPATCHED AN ENGINEER AND THEIR EAST COAST CUSTOMER SERVICE REP. ALL CLAIMED THEY COULD NOT "DUPLICATE" THE PROBLEM. I THEN…

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THERE IS A HIGH FREQUENCY SOUND EMANATING FROM ALL 4 SPEAKERS. THIS NOISE IS CONSTANT AND CAN BE OVERHEARD WITH THE VOLUME UP AND THE RADIO PLAYING. LEITH LINCOLN (RALEIGH,NC) DENIED THE PROBLEM. FORD DISPATCHED AN ENGINEER AND THEIR EAST COAST CUSTOMER SERVICE REP. ALL CLAIMED THEY COULD NOT "DUPLICATE" THE PROBLEM. I THEN CONFRONTED LEITH WITH A VIDEO TAPE OF THE NOISE AND GOT A CONFIRMATION THAT THE NOISE IS AT LEAST A NUISANCE. I'VE BEEN IN CONTACT WITH FORD AND THEY WILL NOT FIX THE PROBLEM. FINALLY I BROUGHT THE AVIATOR TO ANOTHER DEALERSHIP (MICHAEL JORDAN LINCOLN IN DURHAM) AND THEY "DUPLICATED" THE CONCERN. I ASKED THE TECHNITION WHAT HE SUSPECTED MIGHT BE AND HE SAID HE DID NOT KNOW. I ASKED IF HEY WAS WILLING TO LOOK INTO IT BUT HE SAID HE WAS INSTRUCTED BY FORD NOT TO FURTHER INVISTIGATE THE PROBLEM ON THE GROUNDS THAT THE NOISE IS A "FEATURE" OF ALL AVIATORS. I HAVE VIDEO OF THE SISTER CAR AT LEITH THAT SHOWS THAT THE NOISE IS NOT PRESENT IN THAT CAR (JUST LIKE AT THE TIME I BOUGHT MINE). I SPOKE TO A LOCAL AUDIO CENTER AND THEY SAID IT IS AN ELECTRICAL PROBLEM LIKELY DUE TO A FAULTY GROUND WIRE. FOR MORE INFORMATION ON MY STORY, VISIT HTTP://WWW.BRUNNERS.WS/LINCOLN-LEMON/. *AK

NHTSA ODI #10033373

4,500 miles · Jul 28, 2003
Latches/locks/linkagesSteering

POWER STEERING RACK HAS FAILED AFTER ONLY 4,500 MILES, AC SEAT FAILED, DOOR JAM CLEARANCE BETWEEN DRIVER'S DOOR AND REAR DOOR, WHISTLING NOISE AT 60 MPH. *AK

NHTSA ODI #10030289

Mileage unknown · Apr 11, 2003
Child Seat

CHILD SAFETY SEAT QUESTIONNAIRE MODEL NUMBER : 22-625-MGN/OG2C. MR SCC *JB

NHTSA ODI #10015253

Official recalls

1

02V313000 · Power Train:automatic Transmission

Nov 21, 2002

ON CERTAIN SPORT UTILITY VEHICLES, THE TRANSMISSION SHIFT CABLE CAN BECOME DISLODGED FROM THE SHIFT CABLE BRACKET.

Consequence & remedy

Consequence: THIS COULD RESULT RESULTING IN INCORRECT GEAR INDICATION.

Remedy: DEALERS WILL ADD A STRAP TO THE SHIFT CABLE ADJUSTER TO PREVENT THE SHIFT CABLE FROM BECOMING DISLODGED. FORD HAS NOT YET PROVIDED AN OWNER NOTIFICATION SCHEDULE FOR THIS CAMPAIGN. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA09013 · Vehicle Rollaway Allegations

Opened Aug 18, 2009 · Closed Feb 12, 2013

Status: closed (inferred from source dates) · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:column Shift; Steering; Steering:column; Steering:column LOCKING:ANTI-THEFT Device

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Additional source detail variants (5)

Power Train:automatic Transmission:gear Position Indication (prndl)

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Power Train:automatic Transmission:lever And Linkage:column Shift

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Steering:column

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Steering:column LOCKING:ANTI-THEFT Device

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

Steering

This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.

DP05005 · Spark Plug Ejection From Cylinder Head

Opened Sep 22, 2005 · Closed Jan 4, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling; Engine And Engine Cooling:engine; Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Additional source detail variants (3)

Engine And Engine Cooling:engine

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.