NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
43 reportsClear category filter162,000 miles · May 26, 2010
Engine And Engine Cooling
TL*THE CONTACT OWNS A 2000 KIA SEPHIA. THE CONTACT STATED THAT WHEN SHE DEPRESSED THE ACCELERATOR PEDAL, THE ENGINE WOULD RACE FIRST AND THEN THE VEHICLE WOULD MOVE FORWARD. THE OVER DRIVE LIGHT STAYED ON AND THE ENGINE LIGHT WOULD BLINK. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE DEALER CHANGED THE SENSORS FOR …
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TL*THE CONTACT OWNS A 2000 KIA SEPHIA. THE CONTACT STATED THAT WHEN SHE DEPRESSED THE ACCELERATOR PEDAL, THE ENGINE WOULD RACE FIRST AND THEN THE VEHICLE WOULD MOVE FORWARD. THE OVER DRIVE LIGHT STAYED ON AND THE ENGINE LIGHT WOULD BLINK. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE DEALER CHANGED THE SENSORS FOR THE LIGHTS. HOWEVER, THE OVER DRIVE AND CHECK ENGINE LIGHTS WERE CONSTANTLY ILLUMINATED. THE FAILURE MILEAGE WAS APPROXIMATELY 162,000. THE CURRENT MILEAGE WAS 162,384. UPDATED 11/03/10. *LJ
NHTSA ODI #10332295
81,000 miles · Jan 12, 2006
Engine And Engine Cooling
DT*: THE CONTACT STATED WHILE DRIVING A CLANKING NOISE WAS HEARD IN THE ENGINE. THEN, WITH NO WARNING LIGHTS, THE ENGINE SEIZED. THE VEHICLE WAS TOWED TO THE DEALERSHIP, WHO DETERMINED THERE WAS SLUDGE IN THE OIL AND THE ENGINE NEEDED TO BE REPLACED. *AK UPDATED 03/03/06.*JB
NHTSA ODI #10147616
59,000 miles · Jul 8, 2005
Electrical SystemEngine And Engine Cooling
DT: WHILE DRIVING, THE BATTERY LIGHT CAME ON AND THE ENGINE BEGAN TO RUN HOT. THE COOLING SYSTEM ROCKETED TO HIGH AFTER THE BATTERY LIGHT ILLUMINATED. THE ENGINE WENT DEAD IN THE MIDDLE OF THE FREEWAY. THE CAR WAS TOWED TO A DEALERSHIP. THE DEALER INFORMED THE CONSUMER THEY WOULD NOT BE ABLE TO CHECK THE VEHICLE UNTIL AFTER JULY…
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DT: WHILE DRIVING, THE BATTERY LIGHT CAME ON AND THE ENGINE BEGAN TO RUN HOT. THE COOLING SYSTEM ROCKETED TO HIGH AFTER THE BATTERY LIGHT ILLUMINATED. THE ENGINE WENT DEAD IN THE MIDDLE OF THE FREEWAY. THE CAR WAS TOWED TO A DEALERSHIP. THE DEALER INFORMED THE CONSUMER THEY WOULD NOT BE ABLE TO CHECK THE VEHICLE UNTIL AFTER JULY 11TH. THE CONSUMER DID NOT KNOW WHAT EXACTLY THE DEALERSHIPS DIAGNOSIS WAS BECAUSE THEY HAVE YET TO CHECK VEHICLE. CONSUMER SUSPECTED THIS WAS A COOLING SYSTEM ISSUE WITH BATTERY PROBLEMS AS WELL. *AK
NHTSA ODI #10128140
59,000 miles · Dec 8, 2004
Air BagsEngine And Engine CoolingService Brakes, Hydraulic
CONSUMER COMPLAINED THAT INSTRUMENT PANEL GAUGES WORKED INTERMITTENTLY. ABS LIGHT, AIR BAG LIGHT AND THE ENGINE CHECK LIGHT ILLUMINATED WHILE DRIVING AT ANY SPEED. CONSUMER STATED, THIS PROBLEM STARTED AFTER A "SERVICE CAMPAIGN " WAS DONE TO THE BATTERY CABLE. *AK
NHTSA ODI #10103336
62,325 miles · Sep 8, 2004
Engine And Engine CoolingEquipment
I'VE HAD MANY PROBLEMS WITH THE CATALYTIC CONVERTERS DISINTEGRATING FROM WITHIN. I'VE HAD THEM REPLACED MANY TIMES AT LEAST 3 OR 4 TIMES IN THE LAST 2 YRS THE MOST RECENT WAS THIS SUMMER ABOUT 2 MONTHS AGO. I AM HAVING THIS PROBLEM AGAIN IT BEGINS TO ACT LIKE IT'S GOING TO STALL, THEN STARTS VIGOUROUSLY SHAKING, AND IT ALSO LOS…
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I'VE HAD MANY PROBLEMS WITH THE CATALYTIC CONVERTERS DISINTEGRATING FROM WITHIN. I'VE HAD THEM REPLACED MANY TIMES AT LEAST 3 OR 4 TIMES IN THE LAST 2 YRS THE MOST RECENT WAS THIS SUMMER ABOUT 2 MONTHS AGO. I AM HAVING THIS PROBLEM AGAIN IT BEGINS TO ACT LIKE IT'S GOING TO STALL, THEN STARTS VIGOUROUSLY SHAKING, AND IT ALSO LOSES ACCELERATION SPEED. I'LL BE DRIVING AND ALL OF A SUDDEN IT STARTS ACTING UP AND LOSING SPEED AND IT WONT GO ANY HIGHER THAN 20 MPH OR SO. THIS IS A CONTINUOUS PROBLEM AND ONE THAT I CONSIDER VERY DANGEROUS BECAUSE I COULD BE DRIVING ON A BUSY STREET OR A HWY AND I LOSE ACCELERATION SPEED AND IT SHAKES. THIS POSES A PROBLEM TO MY OWN SAFETY AND THAT OF OTHERS DRIVING WHILE THESE EFFECTS OCCUR. I'M SCARED IT WILL BLOW UP, BURN UP, OR FALL APART WITH ALL THE SHAKING OR EVEN STALL AND CAUSE A MAJOR ACCIDENT. PLEASE HELP!!! I'VE TAKEN IT NUMEROUS TIMES TO THE DEALERSHIP TO GET THIS FIXED AND I'VE ONLY GOTTEN A TEMPORARY FIX AS YOU CAN SEE. IF ITS NOT THE CATALYTIC CONVERTER, ITS THE FUEL INJECTORS, OR THE FUEL GAUGE, IT'S ALWAYS ONE THING OR ANTHER. THIS CAR IS A LEMON!!! *AK
NHTSA ODI #10090609
18,000 miles · Apr 5, 2004
Engine And Engine CoolingEquipmentPower Train
I HAVE <45000 MILES ON MY CAR (2000 KIA SEPHIA) AND HAVE HAD TO HAVE THE FRONT BRAKES REPLACED 3X AND THE BACK BRAKES REPLACED 1X. ALSO, WHEN I TURN ON THE AC, THERE IS A LOUD NOISE FROM THE FRONT OF THE CAR. THE CAR HESITATES WHEN TRYING TO GET UP TO SPEED. THE CAR ALSO FEELS LIKE IT IS TRYING TO PULL SOMETHING OF GREAT WEIG…
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I HAVE <45000 MILES ON MY CAR (2000 KIA SEPHIA) AND HAVE HAD TO HAVE THE FRONT BRAKES REPLACED 3X AND THE BACK BRAKES REPLACED 1X. ALSO, WHEN I TURN ON THE AC, THERE IS A LOUD NOISE FROM THE FRONT OF THE CAR. THE CAR HESITATES WHEN TRYING TO GET UP TO SPEED. THE CAR ALSO FEELS LIKE IT IS TRYING TO PULL SOMETHING OF GREAT WEIGHT WHEN DRIVING AT 55 MPH. THE BACK SEATBELTS DO NOT ALWAYS LOCK. THE DEALER INFORMED ME THAT THE SEAT BELTS ARE ONLY TO LOCK WHEN THE BRAKES ARE SLAMMED OR THE VEHICLE IS HIT (SO HOW IS A CHILD BOOSTER SEAT SUPPOSED TO STAY PUT WHEN THE VEHICLE IS IN MOTION?) *JB
NHTSA ODI #10064556
78,000 miles · Mar 10, 2004
Engine And Engine Cooling
WHILE DRIVING VEHICLE STALLED. ENGINE CHECK LIGHT CAME ON TWICE PRIOR TO VEHICLE STALLING. DEALERSHIP WAS UNABLE TO INDICATE THE REASON WHY THE ENGINE CHECK LIGHT CAME ON. *AK
NHTSA ODI #10062857
19,000 miles · Jan 21, 2004
Engine And Engine Cooling
I BOUGHT A 2000 KIA SEPHIA ON NOVEMBER 27, 2003. THIS CAR HAS THE BALANCE OF A 100,000 MILE POWERTRAIN WARRANTY AND ONLY HAD 15,000 MILES ON IT WHEN I BOUGHT IT. I NOTICED THAT IT WAS USING A QUART OF OIL EVERY 1,000 MILES AND AFTER I CHANGED THE OIL IT WAS USING A QUART EVERY 500 MILES. I HAD ALREADY TAKEN IT IN TO THE DEALE…
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I BOUGHT A 2000 KIA SEPHIA ON NOVEMBER 27, 2003. THIS CAR HAS THE BALANCE OF A 100,000 MILE POWERTRAIN WARRANTY AND ONLY HAD 15,000 MILES ON IT WHEN I BOUGHT IT. I NOTICED THAT IT WAS USING A QUART OF OIL EVERY 1,000 MILES AND AFTER I CHANGED THE OIL IT WAS USING A QUART EVERY 500 MILES. I HAD ALREADY TAKEN IT IN TO THE DEALER FOR 15,000 MILE SERVICING AND TOOK IT BACK ABOUT THIS OIL PROBLEM. THE FIRST THING THEY ASKED WAS PERMISSION TO PULL THE HEADS, AFTER WHICH THEY INFORMED ME THAT THE TOP OF THE MOTOR WAS BURNT AND THE ONLY CAUSE FOR THIS WAS FAILURE TO PERFORM MAINTENANCE. I WAS ASKED TO PRODUCE MAINTENANCE RECORDS FOR THE LIFE OF THE CAR, WHICH I DID. AFTER PRODUCING THESE RECORDS, THE SERVICE MANAGER AT THE DEALERSHIP NOW WANTED PERMISSION TO DROP THE OIL PAN. I GAVE IT AS I THOUGHT MY CAR WOULD FINALLY BE FIXED. I CALLED THE SERVICE MANAGER AND WAS INFORMED THAT SINCE THERE WAS SLUDGE IN MY OIL PAN THEY WOULD NOT FIX MY CAR, EVEN THOUGH I HAD PROVEN IT HAD BEEN SERVICED, AND IT WAS STILL UNDER FACTORY WARRANTY. I DON'T KNOW WHERE TO GO FOR HELP, SO AM FILING THIS COMPLAINT HOPING YOUR AGENCY CAN IN SOME WAY HELP ME.*AK
NHTSA ODI #10054629
Mileage unknown · Jul 18, 2003
Engine And Engine CoolingFire
THE VEHICLE CAUGHT ON FIRE. PH *CB *JB
NHTSA ODI #10029693
24,650 miles · Jul 18, 2003
Engine And Engine Cooling
WHILE DRIVING, THE VEHICLE SHUT DOWN AND TO RESTARTED TEN TO TWENTY MINUTES LATER. *NLM BY THE TIME THE VEHICLE WAS PULLED OVER TO THE SLOW LANE, THE ACCELERATION STARTED AGAIN. (AFTER A MINUTE OR TWO WITH NO POWER) IT SPUTTERED BEFORE, WHILE CRUISING. A CARB CLEANSER WAS PLACED IN. AS THE VEHICLE APPROACHED 35 MPH O…
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WHILE DRIVING, THE VEHICLE SHUT DOWN AND TO RESTARTED TEN TO TWENTY MINUTES LATER. *NLM BY THE TIME THE VEHICLE WAS PULLED OVER TO THE SLOW LANE, THE ACCELERATION STARTED AGAIN. (AFTER A MINUTE OR TWO WITH NO POWER) IT SPUTTERED BEFORE, WHILE CRUISING. A CARB CLEANSER WAS PLACED IN. AS THE VEHICLE APPROACHED 35 MPH OR 45 MPH, THE ACCELERATION RESTARTED AND THE CONSUMER WAS ABLE TO PULL BACK ONTO THE ROAD. *SCC *JB
NHTSA ODI #10018098
NHTSA investigations
7EA04007 · Seat Belt Buckle False Latch/malfunction
Opened Feb 27, 2004 · Closed Jul 26, 2004
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
THE MANUFACTURER HAS INITIATED A SAFETY RELATED CAMPAIGN TO RECALL THE SUBJECT VEHICLES FOR CORRECTION OF THE SEAT BELT BUCKLE DEFECT.THE CORRECTIVE ACTION IS TO REPLACE THE SEAT BELTS/BUCKLES.THIS SAFETY RECALL PROGRAM HAS BEEN ASSIGNED NHTSA CAMPAIGN NO. 04V305.
EA04004 · Refueling Spit Back
Opened Feb 3, 2004 · Closed Jul 29, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap; Fuel System, Other:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:filling/charging
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (7)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:storage
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Gasoline:storage:tank Assembly
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Other:storage:tank Assembly:filling/charging
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Fuel System, Other:storage:tank Assembly
BASED ON THE LOW RATE OF FUEL SPIT-BACK INCEDENTS (14.3 INCIDENTS PER 100,000 VEHICLES SOLD), A LOW WARRANTY CLAIMS RATE OF 0.02 PERCENT, AND THE LACK OF ENGINEERING INFORMATION THAT WOULD SUPPORT THE PRESENCE OF AN ENGINEERING DEFECT, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
RQ03007 · Seat Belt Buckle False Latch/malfunction
Opened Oct 14, 2003 · Closed Feb 27, 2004
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
INFORMATION RECEIVED AND ANALYZED DURING THIS RQ DISCLOSED THAT MY 1999 AND 2000 KIA SEPHIA AND SPORTAGE VEHICLES WERE EQUIPPED WITH MODIFIED VERSIONS OF THE SAME SAFETY BELT LATCH ASSEMBLY AS THOSE RECALLED IN CAMPAIGN NO. 02V-216.THESE LATCH ASSEMBLIES WERE IDENTIFIED AS TYPE A97. ODI ANALYSES INDICATE A CONTINUING TREND OF CONSUMER COMPLAINTS FOLLOWING A SERIES OF DESIGN MODIFICATIONS MADE BY KIA TO IMPROVE THE A97 LATCH ASSEMBLY.MY 2001 AND 2002 SUBJECT VEHICLES WERE EQUIPPED WITH DIFFERENT DESIGN LATCH ASSEMBLIES (TYPE DB-6 OR AUTOLIV) AND EXHIBIT A MUCH LOWER COMPLAINT COUNT.THIS RQ HAS BEEN UPGRADED TO AN EA IN ORDER TO FURTHER INVESTIGATE THIS MATTER FOR THE SUBJECT VEHICLES EQUIPPED WITH TYPE A97 LATCH ASSEMBLIES.
RQ03006 · Refueling Spit Back
Opened Aug 15, 2003 · Closed Feb 3, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap; Fuel System, Other:storage:tank Assembly; Fuel System, Other:storage:tank Assembly:filling/charging
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Additional source detail variants (6)
Fuel System, Gasoline
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Fuel System, Gasoline:storage
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Fuel System, Gasoline:storage:tank Assembly
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Fuel System, Other:storage:tank Assembly:filling/charging
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Fuel System, Other:storage:tank Assembly
IN JUNE 2000, KIA NOTIFIED ODI OF A DEFECT CONDITION IN APPROXIMATELY 100,000 MY 1998-99 SEPHIA PASSENGER VEHICLES MANUFACTURED FROM OCTOBER 17, 1997 TO MAY 16, 1999, THAT COULD RESULT IN FUEL SPIT BACK WHILE REFUELING (EA99-034, RECALL 00V-175).ACCORDING TO KIA, MANUFACTURING CHANGES MADE TO THE ONBOARD REFUELING VAPOR RECOVERY (ORVR) VALVE COULD CAUSE FUEL SHUT OFF BEFORE THE TANK REACHED 95% OF NOMINAL CAPACITY DURING REFUELING.KIA STATED THAT IF THE CONSUMER THEN ATTEMPTED TO ADD MORE FUEL TO THE TANK, FUEL SPILLBACK OR SPITBACK FROM THE FUEL FILLER NECK COULD OCCUR.KIA REPLACED THE ORVR VALVES IN THE RECALLED VEHICLES.ODI HAS RECEIVED 16 COMPLAINTS OF FUEL SPIT BACK ON VEHICLES THAT HAVE RECEIVED THE RECALL AND 5 COMPLAINTS ON VEHICLES THAT WERE NOT COVERED BY THE RECALL.KIA HAS IDENTIFIED 2 FUEL SPIT BACK COMPLAINTS ON VEHICLES THAT WERE RECALLED AND 8 COMPLAINTS ON VEHICLES NOT COVERED BY THE ORIGINAL RECALL.KIA HAS ALSO PROVIDED WARRANTY INFORMATION SHOWING 191 CLAIMS POTENTIALLY RELATED TO FUEL SPITBACK ON NON-RECALLED VEHICLES. ODI HAS UPGRADED ITS INVESTIGATION TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND TREND OF THE FUEL SPITBACK RISK ASSOCIATED WITH THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
EA02016 · NON-CRASH Engine Compartment Fires
Opened Aug 6, 2002 · Closed Oct 7, 2003
Status: closed (inferred from source dates) · Electrical System; Electrical SYSTEM:12V/24V/48V Battery:cables
ODI GATHERED FIRE DATA FROM VARIOUS SOURCES AND INSPECTED SUBJECT VEHICLES TO ASSESS THE SCOPE AND FREQUENCY OF NON-CRASH ENGINE COMPARTMENT FIRES CAUSED BY STARTER CABLE CHAFING.ODI'S ANALYSIS FOUND THAT MOST OF THE SUSPECT FIRES OCCURRED AFTER THE VEHICLE HAD RECEIVED SERVICE REPAIRS IN THE AREA OF THE SUBJECT CABLE.CONSUMER COMPLAINT DATA INDICATE THAT THE PROBLEM EXPERIENCE HAS DECLINED SINCE A PEAK IN LATE 2001.THE MOST RECENT KNOWN EVENT OCCURRED IN NOVEMBER OF 2002. KIA WILL PERFORM A SERVICE CAMPAIGN BEGINNING IN LATE 2003 TO INSPECT SUBJECT VEHICLES BUILT PRIOR TO JANUARY 2000 FOR CABLE DAMAGE AND WILL REPLACE DAMAGED CABLES AS NECESSARY. GIVEN THE DECLINING FIRE RATE AND KIA?S SERVICE CAMPAIGN, FURTHER EXPENDITURE OF AGENCY RESOURCES IS UNJUSTIFIED IN THIS MATTER.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED. FURTHER DETAILS MAY BE FOUND IN THE ATTACHED CLOSING REPORT.
Additional source detail variants (2)
Electrical SYSTEM:12V/24V/48V Battery:cables
ODI GATHERED FIRE DATA FROM VARIOUS SOURCES AND INSPECTED SUBJECT VEHICLES TO ASSESS THE SCOPE AND FREQUENCY OF NON-CRASH ENGINE COMPARTMENT FIRES CAUSED BY STARTER CABLE CHAFING.ODI'S ANALYSIS FOUND THAT MOST OF THE SUSPECT FIRES OCCURRED AFTER THE VEHICLE HAD RECEIVED SERVICE REPAIRS IN THE AREA OF THE SUBJECT CABLE.CONSUMER COMPLAINT DATA INDICATE THAT THE PROBLEM EXPERIENCE HAS DECLINED SINCE A PEAK IN LATE 2001.THE MOST RECENT KNOWN EVENT OCCURRED IN NOVEMBER OF 2002. KIA WILL PERFORM A SERVICE CAMPAIGN BEGINNING IN LATE 2003 TO INSPECT SUBJECT VEHICLES BUILT PRIOR TO JANUARY 2000 FOR CABLE DAMAGE AND WILL REPLACE DAMAGED CABLES AS NECESSARY. GIVEN THE DECLINING FIRE RATE AND KIA?S SERVICE CAMPAIGN, FURTHER EXPENDITURE OF AGENCY RESOURCES IS UNJUSTIFIED IN THIS MATTER.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED. FURTHER DETAILS MAY BE FOUND IN THE ATTACHED CLOSING REPORT.
Electrical System
ODI GATHERED FIRE DATA FROM VARIOUS SOURCES AND INSPECTED SUBJECT VEHICLES TO ASSESS THE SCOPE AND FREQUENCY OF NON-CRASH ENGINE COMPARTMENT FIRES CAUSED BY STARTER CABLE CHAFING.ODI'S ANALYSIS FOUND THAT MOST OF THE SUSPECT FIRES OCCURRED AFTER THE VEHICLE HAD RECEIVED SERVICE REPAIRS IN THE AREA OF THE SUBJECT CABLE.CONSUMER COMPLAINT DATA INDICATE THAT THE PROBLEM EXPERIENCE HAS DECLINED SINCE A PEAK IN LATE 2001.THE MOST RECENT KNOWN EVENT OCCURRED IN NOVEMBER OF 2002. KIA WILL PERFORM A SERVICE CAMPAIGN BEGINNING IN LATE 2003 TO INSPECT SUBJECT VEHICLES BUILT PRIOR TO JANUARY 2000 FOR CABLE DAMAGE AND WILL REPLACE DAMAGED CABLES AS NECESSARY. GIVEN THE DECLINING FIRE RATE AND KIA?S SERVICE CAMPAIGN, FURTHER EXPENDITURE OF AGENCY RESOURCES IS UNJUSTIFIED IN THIS MATTER.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED. FURTHER DETAILS MAY BE FOUND IN THE ATTACHED CLOSING REPORT.
PE02028 · Battery Cable Chafing
Opened Mar 6, 2002 · Closed Aug 6, 2002
Status: closed (inferred from source dates) · Electrical System
No summary supplied.
PE00026 · Incorrect Battery JUMP-START
Opened Jul 10, 2000 · Closed Jul 31, 2000
Status: closed (inferred from source dates) · Electrical System
ALLEGE BATTETY MAY EXPLODE IF OWNER'S ATTEMPT TO JUMP-STATE THE VEHICLE BY FOLLOWING THE OWNER'S MANUAL DIAGRAM
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