WHILE DRIVING TODAY, I NOTICED A WHINING NOISE, WITH A SLIGHT GRINDING NOISE TO IT AS WELL. INITIALLY THINKING IT WAS THE BRAKES, I LISTENED CLOSER AND REALIZED IT WAS NOT HAPPENING WHEN BRAKING BUT RATHER SEEMED TO BE HAPPENING WHEN TURNING, PRIMARILY DURING ACCELERATION. SOON AFTER THE TURN AS I STEADIED SPEED, THE NOISE WOULD…
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WHILE DRIVING TODAY, I NOTICED A WHINING NOISE, WITH A SLIGHT GRINDING NOISE TO IT AS WELL. INITIALLY THINKING IT WAS THE BRAKES, I LISTENED CLOSER AND REALIZED IT WAS NOT HAPPENING WHEN BRAKING BUT RATHER SEEMED TO BE HAPPENING WHEN TURNING, PRIMARILY DURING ACCELERATION. SOON AFTER THE TURN AS I STEADIED SPEED, THE NOISE WOULD DECREASE OR DISAPPEAR. AFTER THE FIRST FEW TIMES MAKING TURNS HOWEVER, IN ADDITION TO THE NOISE THE STEERING WHEEL ALSO BECAME VERY STIFF AND EXTREMELY DIFFICULT TO TURN. IT PROGRESSED SO SUDDENLY AND SEVERELY THAT I WAS WORRIED I MAY NOT MAKE IT HOME WITHOUT CRASHING. THIS ALL HAPPENED DURING A TOTAL OF APPROXIMATELY 20 MILES OF DRIVING IN TOWN. SINCE RETURNING HOME I BEGAN TO INVESTIGATE WHAT THE LIKELY CULPRIT MAY BE, AND NOW BELIEVE STRONGLY THAT IT IS THE UNIVERSAL JOINT; A PROBLEM THAT HAS CLEARLY EFFECTED ENOUGH KIA SEDONA OWNERS THAT I FIND THE LACK OF RECALL QUITE MADDENING AND A BIT CONFOUNDING. WITH TWO YOUNG CHILDREN IN THE VAN AT THE TIME, IT IS PLAIN TO SEE HOW POTENTIALLY DANGEROUS THIS PROBLEM IS, AND I AM JUST GRATEFUL THAT THERE WAS SO LITTLE TRAFFIC AT THE TIME; HAD IT BEEN A BUSIER TIME OF DAY OR MORE HEAVILY POPULATED TOWN, I BELIEVE A CRASH WOULD'VE BEEN HIGHLY UNAVOIDABLE. *TR
NHTSA ODI #10596215
72,000 miles · Sep 11, 2008
Electronic Stability Control (esc)Service Brakes, HydraulicSuspension
2004 KIA SEDONA EX. THERE IS A HYDRAULIC SYSTEM CONTAINING A RESERVOIR WHICH CONTROLS REAR BRAKE FORCE ON TURNS AND OTHER BRAKING MANEUVERS. THIS RESERVOIR IS SUBJECT TO LEAKS (LOCATION -- BETWEEN REAR WHEELS). LEAKING FROM THIS RESERVOIR AND LOW PRESSURE TRIGGERS THE 'CHECK ENGINE' AND 'BRAKE FAILURE' LIGHTS. TEMPORARY FIX IS T…
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2004 KIA SEDONA EX. THERE IS A HYDRAULIC SYSTEM CONTAINING A RESERVOIR WHICH CONTROLS REAR BRAKE FORCE ON TURNS AND OTHER BRAKING MANEUVERS. THIS RESERVOIR IS SUBJECT TO LEAKS (LOCATION -- BETWEEN REAR WHEELS). LEAKING FROM THIS RESERVOIR AND LOW PRESSURE TRIGGERS THE 'CHECK ENGINE' AND 'BRAKE FAILURE' LIGHTS. TEMPORARY FIX IS TO REFILL THE RESERVOIR, BUT THIS LEAKAGE PROBLEM APPEARS SYSTEMIC FROM MANUFACTURE. IF LEFT UNATTENDED, CONTROL OVER THE REAR BRAKING SYSTEM IS SEVERELY DIMINISHED. *TR
NHTSA ODI #10241847
7,264 miles · Aug 31, 2008
Service Brakes, Hydraulic
I, LIKE OTHERS ON THIS SITE, HAVE TAKEN MY KIA TO THE DEALER FOR BRAKES ISSUES. GRINDING AND STUTTERING WHILE BRAKING. KIA HAS "CORRECTED" THE PROBLEM THREE TIMES, AND ALL THREE TIMES HAVE TOLD ME IT WAS RESOLVED. THE FOURTH TIME I WAS TOLD IT WAS NO LONGER A "PROBLEM" THAT IT WAS INDICATIVE OF THE BRAKE SYSTEM! MY SERVICE MA…
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I, LIKE OTHERS ON THIS SITE, HAVE TAKEN MY KIA TO THE DEALER FOR BRAKES ISSUES. GRINDING AND STUTTERING WHILE BRAKING. KIA HAS "CORRECTED" THE PROBLEM THREE TIMES, AND ALL THREE TIMES HAVE TOLD ME IT WAS RESOLVED. THE FOURTH TIME I WAS TOLD IT WAS NO LONGER A "PROBLEM" THAT IT WAS INDICATIVE OF THE BRAKE SYSTEM! MY SERVICE MANAGER AT THE KIA DEALERSHIP INFORMED ME THAT KIA IS WELL AWARE OF THE PROBLEM , BUT CHOOSES TO IGNORE IT, AND THAT HE HAS HAD QUITE A FEW CUSTOMERS WITH THE SAME ISSUES. THIS PROBLEM HAS BEEN ONGOING SINCE OUR PURCHASE OF THE CAR IN FEB 2004. *TR
NHTSA ODI #10240490
17,000 miles · Jan 4, 2007
Electrical SystemService Brakes, HydraulicWheels
5/05 NOTICED HUMMING ON OCCASION FROM REAR WHEELS AT HIGHWAY SPEEDS 6/30/05 RECEIVED RECALL NOTICE THAT REAR HUB ASSEMBLY/OR BEARINGS MAY NEED REPLACING. 7/05 BROUGHT CAR TO DEALER FOR RECALL REPAIR, DEALER ORDERED PART 8/12/15 PART IN TO DEALER, BEARING SCORED AND REPLACED BOTH OUTER WHEEL BEARINGS NOTICED LOUD HUMMING NO…
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5/05 NOTICED HUMMING ON OCCASION FROM REAR WHEELS AT HIGHWAY SPEEDS 6/30/05 RECEIVED RECALL NOTICE THAT REAR HUB ASSEMBLY/OR BEARINGS MAY NEED REPLACING. 7/05 BROUGHT CAR TO DEALER FOR RECALL REPAIR, DEALER ORDERED PART 8/12/15 PART IN TO DEALER, BEARING SCORED AND REPLACED BOTH OUTER WHEEL BEARINGS NOTICED LOUD HUMMING NOISE WORSE SINCE RECALL REPAIR 8/30/05 BOTH REAR HUB ASSEMBLIES NEEDING REPLACEMENT 3/22/06 AT 22,000 MILES BOTH ROTORS AND BRAKE DRUMS WARPED AND NEED REPLACING AT OWNERS EXPENSE 8/29/06 VIBRATION COMING FROM REAR OF VAN, TIRES ROTATED AND REBALANCED, VIBRATION STILL NOTED IN REAR END 8/31/06 AC COMPRESSOR AND RADIO BRAKES BOTH REPLACED 9/29/06 RADIO BREAKS AGAIN AND IS REPLACED 11/1/06 UNABLE TO REMOVE KEY FROM ENGINE, SHIFT LOCK CABLE BINDING 11/9/06 LOUD HUMMING NOISE AGAIN NOTED IN REAR OF CAR, REAR VALVE REPLACED 11/29/06 LOUD HUMMING NOISE CONTINUES REAR HUB ASSEMBLY FOUND TO BE COMING APART, RIGHT REAR HUB ASSEMBLY REPLACED, VIBRATION IN REAR CONTINUES 1/4/07 LOW SCREECHING SOUND INTERMITTENTLY WHEN APPLYING BRAKES SINCE REPLACING REAR HUB ASSEMBLY, BOLTS IN REAR DRUMS FOUND TO BE MISSING , BRAKE PAD TOO TIGHT READJUSTED. *JB
NHTSA ODI #10177764
Mileage unknown · Apr 3, 2006
Service Brakes, HydraulicStructure
2004 SEDONA BRAKES MAKE A MOANING AND GRINDING NOISE. BRAKES WERE REPLACED AND NOISE STILL PERSIST. *TS THE CONSUMER STATED THE SLIDING DOOR WAS HARD TO CLOSE AT TIMES. *JB
NHTSA ODI #10155193
Mileage unknown · Mar 1, 2006
Service Brakes, Hydraulic
2004 KIA BRAKES SQUEAL AND GRIND, BRAKES WERE REPLACED. *TS THE VEHICLE HAD BEEN TAKEN TO THE DEALER THREE TIMES AND EACH TIME THE CONSUMER WAS TOLD THE PROBLEM WAS FIXED. *JB
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER SEATS, THE WIRING UNDER THE FRONT SEATS COULD BE MISROUTED, ALLOWING CONTACT WITH METAL SEAT COMPONENTS.
Consequence & remedy
Consequence: THIS CONTACT COULD EVENTUALLY RESULT IN A SHORT CIRCUIT CONDITION THAT MAY RESULT IN A FIRE IN THE JUNCTION BOX AREA OF THE VEHICLE.
Remedy: DEALERS WILL INSPECT AND RE-ROUTE THE WIRES UNDER THE POWER SEATS, IF NECESSARY, AS WELL AS INSTALL PROTECTIVE SEAMING WELTS AROUND THOSE WIRES TO BETTER INSULATE THEM. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
EA08017 · Steering Intermediate Shaft Binding
Opened Aug 28, 2008 · Closed Jul 1, 2009
Status: closed (inferred from source dates) · Steering
ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.
PE08033 · Steering Binding
Opened Apr 28, 2008 · Closed Aug 28, 2008
Status: closed (inferred from source dates) · Steering
ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.
2004 Kia Sedona Ex Problems, Complaints & Recalls | Skip That Year
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