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2003 Kia Sedona Ex

Owner reports · Recalls · Investigations

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There is not enough comparable history to draw a useful model-year comparison.

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What owners reported most

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When problems were reported

Mileage at the reported incident

29 reports with mileage · 5 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports7 fire reports2 injury reports

What owners actually said

34 reports
Mileage unknown · Jun 6, 2008
Suspension

TL*THE CONTACT OWNS A 2003 KIA SEDONA EX. FOR QUITE A LENGTH OF TIME, THE CONTACT NOTICED A HUMMING NOISE IN HER VEHICLE THAT SHE THOUGHT MAY HAVE BEEN HER TIRES. SHE THEN FELT A VIBRATION THROUGH THE FLOOR OF THE VEHICLE. SHE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT HER VIN WAS NOT INCLUDED IN THE RECALL PERTAININ…

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TL*THE CONTACT OWNS A 2003 KIA SEDONA EX. FOR QUITE A LENGTH OF TIME, THE CONTACT NOTICED A HUMMING NOISE IN HER VEHICLE THAT SHE THOUGHT MAY HAVE BEEN HER TIRES. SHE THEN FELT A VIBRATION THROUGH THE FLOOR OF THE VEHICLE. SHE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT HER VIN WAS NOT INCLUDED IN THE RECALL PERTAINING TO THE WHEEL BEARINGS. THE CONTACT TOOK THE VEHICLE TO A LOCAL MECHANIC SHOP AND THEY INFORMED HER THAT THE WHEEL BEARING FAILURE WAS SO SEVERE THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VEHICLE IS CURRENTLY AT THE MECHANIC SHOP. THE CURRENT MILEAGE WAS 86,355 AND THE FAILURE MILEAGE WAS UNKNOWN. THE RECALL NUMBER WAS UNKNOWN.

NHTSA ODI #10230173

67,132 miles · Apr 2, 2008
Steering

VEHICLE WAS PERFORMING NORMALLY UNTIL A RIGHT HAND TURN WAS ATTEMPTED AT A STREET INTERSECTION AT WHICH TIME THE STEERING WHEEL JAMMED AT APPROXIMATELY THE TWO O'CLOCK POSITION. IT TOOK ALL OF MY STRENGTH TO GET THE WHEEL TO TURN PAST THIS POSITION. ONCE ACCOMPLISHED I AGAIN HAD THE SAME DIFFICULTY RETURNING TO THE TWELVE O'CL…

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VEHICLE WAS PERFORMING NORMALLY UNTIL A RIGHT HAND TURN WAS ATTEMPTED AT A STREET INTERSECTION AT WHICH TIME THE STEERING WHEEL JAMMED AT APPROXIMATELY THE TWO O'CLOCK POSITION. IT TOOK ALL OF MY STRENGTH TO GET THE WHEEL TO TURN PAST THIS POSITION. ONCE ACCOMPLISHED I AGAIN HAD THE SAME DIFFICULTY RETURNING TO THE TWELVE O'CLOCK POSITION. THIS SITUATION CAUSED THE VEHICLE TO DRIFT INTO THE OPPOSITE TRAFFIC LANE. FORTUNATELY THE LANE HAD NO ONCOMING TRAFFIC. THE PROBLEM CONTINUED BUT I WAS ABLE TO GET THE VEHICLE TO MY MECHANIC'S SHOP. THEY DIAGNOSED THE PROBLEM AS A DEFECTIVE UNIVERSAL JOINT IN THE STEERING COLUMN (INTERMEDIATE SHAFT). THEY ALSO INFORMED ME THAT THEY HAD SEEN SEVERAL CASES RECENTLY INVOLVING THE SAME VEHICLE AND THAT THE DEALERSHIP HAD USED UP THE FOUR IN STOCK FOR THE SAME PROBLEM ON 02 AND 03 KIA SEDONA VEHICLES. THE PART IS CURRENTLY ON NATIONAL BACK ORDER BECAUSE OF DEMAND. MY VEHICLE IS CURRENTLY IN THE SHOP WAITING FOR PART AVAILABILITY. *TR

NHTSA ODI #10223110

103,000 miles · Mar 19, 2008
Steering

TL*THE CONTACT OWNS A 2003 KIA SEDONA EX. WHEN THE CONTACT ATTEMPTS TO TURN THE STEERING WHEEL, IT WILL NOT AUTOMATICALLY RETURN TO THE PROPER POSITION. THE FAILURE OCCURS INTERMITTENTLY. THE DEALER STATED THAT THE STEERING COUPLER ASSEMBLY WAS BEGINNING TO FREEZE. THE FAILURE IS CAUSED BY LACK OF LUBRICATION THAT CAUSES THE…

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TL*THE CONTACT OWNS A 2003 KIA SEDONA EX. WHEN THE CONTACT ATTEMPTS TO TURN THE STEERING WHEEL, IT WILL NOT AUTOMATICALLY RETURN TO THE PROPER POSITION. THE FAILURE OCCURS INTERMITTENTLY. THE DEALER STATED THAT THE STEERING COUPLER ASSEMBLY WAS BEGINNING TO FREEZE. THE FAILURE IS CAUSED BY LACK OF LUBRICATION THAT CAUSES THE COUPLER ASSEMBLY TO RUST. AS A RESULT, THE STEERING COLUMN LOCKS INTO ONE POSITION. THE CURRENT AND FAILURE MILEAGES WERE 103,000. UPDATED 04/03/08: KIA DID NOT MAKE THE STEERING COUPLER ASSEMBLY WITH GREASE FITTINGS AND THE STEERING IS STARTING TO FREEZE UP INTERMITTENTLY MAKING IT IMPOSSIBLE TO GUESS WHEN IT'S GOING TO HAPPEN WHEN TURNING THE WHEEL WHILE DRIVING. IT'S VERY UNNERVING.

NHTSA ODI #10221789

15,000 miles · Oct 23, 2007
EquipmentFuel System, OtherStructureInjury

THE HYDRAULICS THAT KEEP THE HOOD AND THE BACK OF THE VAN OPEN ARE NOT WORKING. SO YOU ARE STUCK HOLDING THEM OPEN (AND THEY ARE VERY HEAVY) TO PUT IN GROCERIES, ETC. MY DAUGHTER HAS HURT HER HEAD A COUPLE OF TIMES TRYING TO HELP ME KEEP IT OPEN TO GET THE GROCERIES OUT. IT IS VERY DANGEROUS TO BE DOING THIS. THE ELECTRICAL …

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THE HYDRAULICS THAT KEEP THE HOOD AND THE BACK OF THE VAN OPEN ARE NOT WORKING. SO YOU ARE STUCK HOLDING THEM OPEN (AND THEY ARE VERY HEAVY) TO PUT IN GROCERIES, ETC. MY DAUGHTER HAS HURT HER HEAD A COUPLE OF TIMES TRYING TO HELP ME KEEP IT OPEN TO GET THE GROCERIES OUT. IT IS VERY DANGEROUS TO BE DOING THIS. THE ELECTRICAL SYSTEM ON THE INSIDE SOMETIMES WORKS, SOMETIMES NO. THE BACK AIR ADAPTER FOR THE A/C KEEPS FALLING OUT OF THE CEILING. THE A/C ITSELF SOMETIMES WORKS AND SOMETIMES DOESN'T. THE SEATS IN THE BACK KEEP COMING UNDONE. THE VAN EATS THE TREAD OF THE TIRES EVEN WITH CONSTANT REPLACEMENT AND ROTATIONS AND BALANCES. THE SLIDING DOORS STICK ALL THE TIME AND MY DAUGHTERS HAVE ALL HURT THEM SELVES TRYING TO GET IN OR OUT FROM THE SLIDING DOORS. I AM AFRAID OF CUTTING OFF FINGERS HAVING TO FORCE IT OPEN OR CLOSED. THE DRIVER SIDE DOOR HANDLE HAS A LATCH THAT BROKE SO THE HANDLE IS HALF ON HALF OFF. NOW WHEN I FILL UP ON GAS MY VAN WILL JERK WHEN I DRIVE IT OUT OF THE GAS STATION FOR A GOOD 20 MINS. MY GAS GAGE MOVES!! I CAN SEE IT DECREASE WHEN I DRIVE. THE GAS MILEAGE WAS APROX. 18 MPG NOW IT IS DOWN TO 12!!! THIS CAR IS A DANGER!! *TR

NHTSA ODI #10206614

24,500 miles · Feb 2, 2007
Electrical SystemSeatsFire

I HAD MY SEDONA 2003, THE POWER SEAT RECALL WAS MADE 4 MONTHS BEFORE THE ACCIDENT(FIRE START ABOVE FUSE BOX), THE DEALER IS NOT TELLING ME THE TRUE ABOUT IT, BECAUSE THERE HAVE NOT BEEN ANY INSPECTORS FROM KIA MOTORS COMING DOWN TO INSPECT THIS MINIVAN. THERE HAVE BEEN MORE THAN 6 MONTHS AN THEY HAVE NOT BEEN ABLE TO START WOR…

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I HAD MY SEDONA 2003, THE POWER SEAT RECALL WAS MADE 4 MONTHS BEFORE THE ACCIDENT(FIRE START ABOVE FUSE BOX), THE DEALER IS NOT TELLING ME THE TRUE ABOUT IT, BECAUSE THERE HAVE NOT BEEN ANY INSPECTORS FROM KIA MOTORS COMING DOWN TO INSPECT THIS MINIVAN. THERE HAVE BEEN MORE THAN 6 MONTHS AN THEY HAVE NOT BEEN ABLE TO START WORKING ONE IT OR A SIMPLE AS TELLING ME WHY THIS HAPPENED. *NM

NHTSA ODI #10181394

18,000 miles · Dec 6, 2006
Service Brakes, Hydraulic

DT*: THE CONTACT STATED WHILE TRAVELING VARIOUS SPEEDS, THE STEERING WHEEL SHOOK WHEN THE BRAKES WERE APPLIED. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO CLEANED THE BRAKES WITH A HARDWARE KIT. THE PROBLEM RECURRED, AND THE BRAKES WERE CLEANED TWO MORE TIMES. A COUPLE WEEKS LATER, THE PROBLEM RECURRED AGAIN. THE VEHICLE …

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DT*: THE CONTACT STATED WHILE TRAVELING VARIOUS SPEEDS, THE STEERING WHEEL SHOOK WHEN THE BRAKES WERE APPLIED. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO CLEANED THE BRAKES WITH A HARDWARE KIT. THE PROBLEM RECURRED, AND THE BRAKES WERE CLEANED TWO MORE TIMES. A COUPLE WEEKS LATER, THE PROBLEM RECURRED AGAIN. THE VEHICLE WAS BACK TO THE DEALER, WHO SUGGESTED THE ROTORS BE CUT. THE PROBLEM RECURRED A FIFTH TIME, AND THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP, WHO REPLACED THE FRONT ROTORS AND SHOES. THE PROBLEM RECURRED 3-4 MONTHS LATER, AND THE FRONT SHOES WERE SHOT. THE INDEPENDENT REPAIR SHOP DETERMINED THAT THE FRONT BRAKES WORE QUICKLY BECAUSE THE REAR BRAKES WERE DEFECTIVE. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO PERFORMED A DIAGNOSTICS, AND DETERMINED THAT THE DRUMS WERE OUT OF ROUND AND THE REAR BRAKES NEEDED TO BE REPLACED BECAUSE THE INDEPENDENT REPAIR SHOP TIGHTENED THEM IMPROPERLY. THERE WERE NO FURTHER REPAIRS MADE BECAUSE THE SERVICE DEALER REFUSED TO PERFORM WORK ON THE VEHICLE.

NHTSA ODI #10175330

50,960 miles · Nov 17, 2006
Air BagsCrash

DT*: THE CONTACT STATED WHILE DRIVING 30 MPH, THE VEHICLE WAS INVOLVED IN A HEAD ON COLLISION WITH ANOTHER VEHICLE. NEITHER FRONTAL AIR BAG DEPLOYED. THERE WAS A POLICE REPORT TAKEN AT THE SCENE. THERE WERE NO INJURIES SUSTAINED. THE VEHICLE WAS TOWED TO A PRIVATE REPAIR SHOP, WHERE THE MECHANIC WAS UNABLE TO DETERMINE THE P…

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DT*: THE CONTACT STATED WHILE DRIVING 30 MPH, THE VEHICLE WAS INVOLVED IN A HEAD ON COLLISION WITH ANOTHER VEHICLE. NEITHER FRONTAL AIR BAG DEPLOYED. THERE WAS A POLICE REPORT TAKEN AT THE SCENE. THERE WERE NO INJURIES SUSTAINED. THE VEHICLE WAS TOWED TO A PRIVATE REPAIR SHOP, WHERE THE MECHANIC WAS UNABLE TO DETERMINE THE PROBLEM. A SERVICE DEALER WAS CONTACTED, AND THE MANUFACTURER WAS ALSO NOTIFIED. UPDATED 12/04/06. *JB

NHTSA ODI #10173713

41,000 miles · Oct 19, 2006
Electrical SystemFire

ON TUES. THE 3RD OF OCT. 2006 I WENT TO START MY 2003 KIA SEDONA AND IT WOULD NOT START SO AAA WAS CALLED, THEY CAME AND JUMPED THE BATTERY AND IT WAS ALL SET TO GO. THURSDAY THE 5TH I NOTICED CONSOLE NEAR RADIO WAS HOT TO THE TOUCH. FRIDAY OCT. 6TH 2006 I WENT TO GET INTO MY CAR AND I COULD NOT GET THE DOOR OPEN. I NOTICED THE …

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ON TUES. THE 3RD OF OCT. 2006 I WENT TO START MY 2003 KIA SEDONA AND IT WOULD NOT START SO AAA WAS CALLED, THEY CAME AND JUMPED THE BATTERY AND IT WAS ALL SET TO GO. THURSDAY THE 5TH I NOTICED CONSOLE NEAR RADIO WAS HOT TO THE TOUCH. FRIDAY OCT. 6TH 2006 I WENT TO GET INTO MY CAR AND I COULD NOT GET THE DOOR OPEN. I NOTICED THE WINDSHIELD WAS CRACKED AND BLACK. WHEN I FINALLY GOT INTO THE CAR THE DRIVERS SIDE WAS COMPLETELY MELTED BY A FIRE THAT OCCURRED SOMETIME IN THE MIDDLE OF THE NIGHT. THE CAR WAS TOTALED BY MY INSURANCE COMPANY, THEY ARE GIVING ME CASH VALUE FOR IT AND NOW I AM STUCK WITH OWING MONEY ON A CAR I DON'T HAVE. THEY ARE CURRENTLY INVESTIGATING THE EXACT CAUSE OF THE FIRE. THERE MUST HAVE BEEN SOME KIND OF MANUFACTURING DEFECT. IT WAS A 2003 AND I PURCHASED IT ONLY 6 MONTHS AGO. NO ONE WAS HURT BUT EVERYTHING WAS DAMAGED AND I AM AT A LOSS AND DON'T KNOW WHAT I CAN DO. *NM

NHTSA ODI #10171337

5,000 miles · Oct 6, 2006
Engine And Engine CoolingPower Train

2003 KIA SEDONA WHICH WE BOUGHT BRAND NEW HAS HAD A PROBLEM ALMOST SINCE WE PURCHASED IT, INITIALLY WITH RUNNING ROUGH, THEN TRANSMISSION INTO STALLING, OR LOSS OF POWER AND ALMOST STALLING, WHEN ACCELERATING ONTO A HIGHWAY OR OTHER MAIN THOROUGHFARE WHERE RAPID ACCELERATION IS REQUIRED FOR SAFE ENTRY. WE HAVE BROUGHT THE VEHIC…

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2003 KIA SEDONA WHICH WE BOUGHT BRAND NEW HAS HAD A PROBLEM ALMOST SINCE WE PURCHASED IT, INITIALLY WITH RUNNING ROUGH, THEN TRANSMISSION INTO STALLING, OR LOSS OF POWER AND ALMOST STALLING, WHEN ACCELERATING ONTO A HIGHWAY OR OTHER MAIN THOROUGHFARE WHERE RAPID ACCELERATION IS REQUIRED FOR SAFE ENTRY. WE HAVE BROUGHT THE VEHICLE BACK TO THE DEALERSHIP AT WHICH WE PURCHASED IT NUMEROUS TIMES. EITHER THEY COULD NOT FIND THE PROBLEM, OR THEY MADE REPAIRS WHICH DID NOT CORRECT THE PROBLEM. ON OCTOBER 4, 2006, MY WIFE WAS DRIVING IT ON A BUSY 4 LANE ROAD WHEN IT STALLED AND COULD NOT BE STARTED AGAIN, LEAVING HER STRANDED IN A DANGEROUS SITUATION. THE DEALERSHIP REPLACED THE POWER CONTROL MODULE THIS TIME, AND WE GOT IT BACK TODAY, OCTOBER 6, IN THE LATE AFTERNOON. I DROVE TO A DESTINATION 17 MILES AWAY AND BACK THIS EVENING. IT STALLED SEVERAL TIMES, AND ALMOST STALLED SEVERAL MORE TIMES, WHILE ATTEMPTING TO ACCELERATE ONTO A HIGHWAY OR A MAJOR LOCAL ROAD. I NARROWLY AVOIDED GETTING INTO A SERIOUS ACCIDENT SEVERAL TIMES TONIGHT. THIS VEHICLE IS DEFECTIVE AND DANGEROUS. *JB

NHTSA ODI #10170183

17,000 miles · Jul 20, 2006
Electrical SystemEngine And Engine CoolingLatches/locks/linkages

THIS VAN HAS BEEN A PROBLEM EVER SINCE I BOUGHT IT. THIS IS THE 3RD TIME THE BRAKES HAVE BEEN REPLACED, THE CD PLAYER DOESN'T WORK ANY MORE. THE ALTERNATOR WITH OUT AT 40,000 MILES. THE FUSES INSIDE KEEP BLOWING. THE AIR CONTROLLER IN THE BACK IN FALLING OUT OF THE CEILING. I HAD TO LEAVE IT WITH THE DEALERSHIP FOR OVER A WEEK S…

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THIS VAN HAS BEEN A PROBLEM EVER SINCE I BOUGHT IT. THIS IS THE 3RD TIME THE BRAKES HAVE BEEN REPLACED, THE CD PLAYER DOESN'T WORK ANY MORE. THE ALTERNATOR WITH OUT AT 40,000 MILES. THE FUSES INSIDE KEEP BLOWING. THE AIR CONTROLLER IN THE BACK IN FALLING OUT OF THE CEILING. I HAD TO LEAVE IT WITH THE DEALERSHIP FOR OVER A WEEK SO THAT THEY COULD FIND THE HESITATION PROBLEM IT WAS HAVING WHEN PULLING OUT INTO TRAFFIC. IT TURNED OUT TO BE THE DISTRIBUTOR CABLE, THIS WAS AT ABOUT 17,000 MILES AND THAT WAS ALSO THE MILES AT THE 2ND BRAKES JOB. IT NOW MAKES A NOISE IN THE BACK OF THE VAN THAT SOUNDS LIKE A MOTORCYCLE IS COMING UP BEHIND YOU. I JUST HOPE WHATEVER IT IS IT DOESN'T BLOW LIKE IT SOUNDS LIKE IT COULD. I BOUGHT THIS VAN BECAUSE I HAVE A 1 YEAR OLD AND A 4 YEAR OLD SO I REALLY DON'T WANT TO CRASH WITH SUCH PRECIOUS CARGO. THANKS, ROSE ANN. *NM

NHTSA ODI #10162967

Official recalls

1

05V463000 · Seats

Oct 5, 2005

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER SEATS, THE WIRING UNDER THE FRONT SEATS COULD BE MISROUTED, ALLOWING CONTACT WITH METAL SEAT COMPONENTS.

Consequence & remedy

Consequence: THIS CONTACT COULD EVENTUALLY RESULT IN A SHORT CIRCUIT CONDITION THAT MAY RESULT IN A FIRE IN THE JUNCTION BOX AREA OF THE VEHICLE.

Remedy: DEALERS WILL INSPECT AND RE-ROUTE THE WIRES UNDER THE POWER SEATS, IF NECESSARY, AS WELL AS INSTALL PROTECTIVE SEAMING WELTS AROUND THOSE WIRES TO BETTER INSULATE THEM. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08017 · Steering Intermediate Shaft Binding

Opened Aug 28, 2008 · Closed Jul 1, 2009

Status: closed (inferred from source dates) · Steering

ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.

PE08033 · Steering Binding

Opened Apr 28, 2008 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Steering

ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.