BRAKE ROTORS WARPING EVERY YEAR SINCE PURCHASING THIS MINIVAN IN 10/03 I HAVE HAD TO HAVE MY ROTORS CHANGED EVERY YEAR DUE TO WARPING THE VAN HAS ONLY 43,000 MILES ON IT IT TO MUCH ALREADY ALL PARTS WERE KIA OEM PARTS PURCHASE AT A DEALER. *TR
2003 Kia Sedona Ex
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sedona Ex years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
29 reports with mileage · 5 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 5 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
4 reportsDT*: THE CONTACT STATED WHILE TRAVELING VARIOUS SPEEDS, THE STEERING WHEEL SHOOK WHEN THE BRAKES WERE APPLIED. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO CLEANED THE BRAKES WITH A HARDWARE KIT. THE PROBLEM RECURRED, AND THE BRAKES WERE CLEANED TWO MORE TIMES. A COUPLE WEEKS LATER, THE PROBLEM RECURRED AGAIN. THE VEHICLE …
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DT*: THE CONTACT STATED WHILE TRAVELING VARIOUS SPEEDS, THE STEERING WHEEL SHOOK WHEN THE BRAKES WERE APPLIED. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO CLEANED THE BRAKES WITH A HARDWARE KIT. THE PROBLEM RECURRED, AND THE BRAKES WERE CLEANED TWO MORE TIMES. A COUPLE WEEKS LATER, THE PROBLEM RECURRED AGAIN. THE VEHICLE WAS BACK TO THE DEALER, WHO SUGGESTED THE ROTORS BE CUT. THE PROBLEM RECURRED A FIFTH TIME, AND THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP, WHO REPLACED THE FRONT ROTORS AND SHOES. THE PROBLEM RECURRED 3-4 MONTHS LATER, AND THE FRONT SHOES WERE SHOT. THE INDEPENDENT REPAIR SHOP DETERMINED THAT THE FRONT BRAKES WORE QUICKLY BECAUSE THE REAR BRAKES WERE DEFECTIVE. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO PERFORMED A DIAGNOSTICS, AND DETERMINED THAT THE DRUMS WERE OUT OF ROUND AND THE REAR BRAKES NEEDED TO BE REPLACED BECAUSE THE INDEPENDENT REPAIR SHOP TIGHTENED THEM IMPROPERLY. THERE WERE NO FURTHER REPAIRS MADE BECAUSE THE SERVICE DEALER REFUSED TO PERFORM WORK ON THE VEHICLE.
THIS VAN HAS BEEN A PROBLEM EVER SINCE I BOUGHT IT. THIS IS THE 3RD TIME THE BRAKES HAVE BEEN REPLACED, THE CD PLAYER DOESN'T WORK ANY MORE. THE ALTERNATOR WITH OUT AT 40,000 MILES. THE FUSES INSIDE KEEP BLOWING. THE AIR CONTROLLER IN THE BACK IN FALLING OUT OF THE CEILING. I HAD TO LEAVE IT WITH THE DEALERSHIP FOR OVER A WEEK S…
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THIS VAN HAS BEEN A PROBLEM EVER SINCE I BOUGHT IT. THIS IS THE 3RD TIME THE BRAKES HAVE BEEN REPLACED, THE CD PLAYER DOESN'T WORK ANY MORE. THE ALTERNATOR WITH OUT AT 40,000 MILES. THE FUSES INSIDE KEEP BLOWING. THE AIR CONTROLLER IN THE BACK IN FALLING OUT OF THE CEILING. I HAD TO LEAVE IT WITH THE DEALERSHIP FOR OVER A WEEK SO THAT THEY COULD FIND THE HESITATION PROBLEM IT WAS HAVING WHEN PULLING OUT INTO TRAFFIC. IT TURNED OUT TO BE THE DISTRIBUTOR CABLE, THIS WAS AT ABOUT 17,000 MILES AND THAT WAS ALSO THE MILES AT THE 2ND BRAKES JOB. IT NOW MAKES A NOISE IN THE BACK OF THE VAN THAT SOUNDS LIKE A MOTORCYCLE IS COMING UP BEHIND YOU. I JUST HOPE WHATEVER IT IS IT DOESN'T BLOW LIKE IT SOUNDS LIKE IT COULD. I BOUGHT THIS VAN BECAUSE I HAVE A 1 YEAR OLD AND A 4 YEAR OLD SO I REALLY DON'T WANT TO CRASH WITH SUCH PRECIOUS CARGO. THANKS, ROSE ANN. *NM
BRAKES VIBRATING I HAVE TAKEN THIS VAN BACK TO THE DEALER FOR THIS PROBLEM SINCE I HAVE 1400 MILES ON THE VAN EACH TIME THEY TELL ME WARPED ROTORS I HAVE BEEN DRIVING FOR OVER 25 YEARS AND NEVER HAD PROBLEM LIKE THIS ALMOST EVER 6 MONTHS I HAVE HAD TO BRING IT IN FOR UNTIL THEY CHANGED THE FRONT PADS WITH A NEW TYPE AT A C…
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BRAKES VIBRATING I HAVE TAKEN THIS VAN BACK TO THE DEALER FOR THIS PROBLEM SINCE I HAVE 1400 MILES ON THE VAN EACH TIME THEY TELL ME WARPED ROTORS I HAVE BEEN DRIVING FOR OVER 25 YEARS AND NEVER HAD PROBLEM LIKE THIS ALMOST EVER 6 MONTHS I HAVE HAD TO BRING IT IN FOR UNTIL THEY CHANGED THE FRONT PADS WITH A NEW TYPE AT A COST OF $230.00 AT 13,000 MILES 4/28/05 THE PROBLEM SEEM TO BE FIXED BUT AFTER 10,000 MILES ITS BACK 4/28/2006 ONE YEAR TO THE DATE THIS NEEDS TO BE CHECKED. *NM
Official recalls
105V463000 · Seats
Oct 5, 2005
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH POWER SEATS, THE WIRING UNDER THE FRONT SEATS COULD BE MISROUTED, ALLOWING CONTACT WITH METAL SEAT COMPONENTS.
Consequence & remedy
Consequence: THIS CONTACT COULD EVENTUALLY RESULT IN A SHORT CIRCUIT CONDITION THAT MAY RESULT IN A FIRE IN THE JUNCTION BOX AREA OF THE VEHICLE.
Remedy: DEALERS WILL INSPECT AND RE-ROUTE THE WIRES UNDER THE POWER SEATS, IF NECESSARY, AS WELL AS INSTALL PROTECTIVE SEAMING WELTS AROUND THOSE WIRES TO BETTER INSULATE THEM. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA08017 · Steering Intermediate Shaft Binding
Opened Aug 28, 2008 · Closed Jul 1, 2009
Status: closed (inferred from source dates) · Steering
ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.
PE08033 · Steering Binding
Opened Apr 28, 2008 · Closed Aug 28, 2008
Status: closed (inferred from source dates) · Steering
ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.
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