2017 Kia Niro

2017 Kia Niro Hybrid subject to Safety Recall SC276 (NHTSA Campaign 23V534) for the Hydraulic Clutch Actuator (HCA). Fluid contamination of the HCA PCB can cause an electrical short and engine compartment fire risk. Official remedy is HCA inspection/replacement as necessary plus a new fuse. Three dealer visits: Shortly after purchase for SC276 recall and routine service. Dealer performed HCA Inspect/Replace, reported no problem codes, and replaced the fuse. After sudden complete loss of propulsion on the freeway at 60-65 mph with a passenger. Engine RPM rose sharply as if in neutral. No accelerator response. Brake system warning lights illuminated. Had to pull over to the shoulder, shut off and restart before it would move. Took to dealer same day. They kept it several days, found no codes, could not duplicate, and released as "good to go." Vehicle later would not move and entered limp mode. Towed to dealer. That morning I replaced spark plugs myself with new NGK Laser Iridium Premium and informed the dealer. HCA fluid reservoir was empty. Dealer diagnosed internal leak in the HCA causing clutch contamination. Photos showed green fluid on undercarriage. Repair estimate exceeds $6900. Same Multi-Point Inspection that diagnosed the internal leak marked fluid leaks and fluids as Passed. Report still recommended spark plug replacement despite being told they were just replaced. Sudden loss of propulsion on public freeway with a passenger present, followed by complete loss of driveability due to internal leak of the same recalled HCA component, created a clear safety risk. Vehicle became undriveable and required towing. Prior "good to go" release left the vehicle on the road with an unresolved issue involving the recalled component.

The vehicle experienced a dangerous driving failure due to a hydraulic clutch actuator system issue and was towed to Kia Delray. The authorized dealership has officially diagnosed the issue as a "brake/clutch fluid leak" (attached diagnostic estimate), which is exactly the hazardous condition outlined under Safety Recall 23V534 (SC276). However, the dealer refuses to perform the free recall repair remedy, claiming that the recall campaign was technically marked as completed after a previous interim fuse replacement. They are demanding $5,642.21 out-of-pocket and threatening to charge $75/day storage fees starting Monday morning. I am seeking immediate federal regulatory intervention as this vehicle has a well-documented fire and safety hazard that the manufacturer refuses to cure.