2024 Kia EV6

My 2024 Kia EV6 is experiencing a total failure of the 12V charging system and requires manual jumpstarts to operate. The official ICCU safety recall (SC327) was previously performed, which is why the NHTSA database shows 0 unrepaired recalls for this VIN. However, the manufacturer's remedy has completely failed. Per NHTSA safety guidelines, this vehicle is currently subject to a sudden loss of motive power while driving and is unsafe to operate on public roads.

2024 Kia EV6 leased January 2025. Vehicle is subject to NHTSA Recall 24V-867 / Kia campaign SC327 for the Integrated Charging Control Unit (ICCU). The recall remedy was performed at an authorized Kia dealer in July 2025 (software / operational logic update). The defect was not cured. Three months after the recall remedy was performed, the vehicle suffered complete loss of electrical power and would not move. It was towed to the Kia dealer. The dealer's own diagnostic recorded code P1A9096 — the exact diagnostic code Kia's recall instructs technicians to check for — and replaced the ICCU and high-voltage fuse. This is the recall-defined failure occurring AFTER the recall remedy was applied. Approximately three months later, the vehicle again suffered total loss of power and would not start in cold weather. It was towed in. The dealer replaced only the 12-volt battery and did not address the ICCU, despite the documented prior ICCU failure on this VIN. The 12V battery failure is a known downstream symptom of ICCU failure on this platform. Approximately one month after that, the vehicle returned for charging system failure ("vehicle charges briefly then stops") and a "check electrical/hybrid system" warning that appeared while driving. Diagnosed as charging port failure. Vehicle was out of service approximately 27 consecutive days. Total cumulative days out of service across four visits: approximately 35-40. Two safety-related stranding incidents resulted from these failures. Both occurred in winter conditions in Pennsylvania. In the first, the driver was stranded in a parking lot at night during a snowstorm in sub-zero conditions; three tow trucks were dispatched before a flatbed could recover the vehicle because the EV could not be towed conventionally with no power. In the second, the vehicle died in a school parking lot during a snowstorm; the first dispatched tow truck could not recover an EV with no power, and the driver had to walk multiple miles home in freezing

Was backing out of a parking lot space when a loud popping sound was heard from the right rear portion of the car. Shortly after a check electrical system message was displayed and to pull over. Then eventually had a power limited message pop up after 12V battery charging status/condition was checked by roadside service. Would turn out to be the ICCU (Integrated Charging Control Unit) after dealership nearby (Peak Kia) was able to diagnose the problem. Unknown if the failed part is available for inspection. I wouldn't say my safety or others safety was put at immediate risk, but could have been since the car did eventually completely shut down right as I was able to get home only about 1-2 miles away. Vehicle was seen by dealership a few days later and as far as I'm aware are the only entity to do an inspection on the vehicle. No prior warning of any kind before the ICCU failed, and car had complied with all recalls that were supposed to prevent or at least reduce chances of ICCU issues.

After starting the car, a message displayed on dashboard "Check Electrical System." I tried driving the car out of the garage and then a message displayed to the effect of "Stop the car and check battery." I called the dealer and they said to have the car towed to them. After having the car towed to the dealer, they ended up replacing the Integrated Charging Control System (ICCU) and fuse. The danger is that the failure of this ICCU part could cause immediate loss of power when driving. Luckily, that didn't happen to me since I was only creeping slowly out of my garage.

I purchased this vehicle just over a year ago as a CPO model with only 8,000 miles on it. It now has just over 23,000 miles. In this short time of ownership, it has been back to the dealership 3 separate times for serious EV system issues. The first visit involved a software update intended to correct a 12-volt charging issue that could prevent the vehicle from charging and potentially cause ICCU failure. Shortly after that update, the 12-volt battery failed, despite being <18 months into service, completely bricking the vehicle and leaving me stranded waiting for a tow. The battery was replaced under warranty. Less than 2 months later, while >30 miles from home, the vehicle displayed a “Check Electrical System Failure” warning. I was able to limp-mode the car back to the dealership. I am now being told that the main EV battery has failed and must be replaced, possibly also the ICCU. The dealership cannot provide a firm timeline for repairs; parts availability could mean anywhere from 2 weeks to 4 months without the vehicle. This pattern of failures raises serious concerns about the reliability and safety of the EV6. Repeated electrical system issues create a very real risk of being stranded unexpectedly, potentially in unsafe situations such as on the side of a highway. To date, I have already lost four days of use due to service repairs, and I now face being without the vehicle for an extended and uncertain period. While a loaner vehicle is being provided, I will incur fuel expenses at a time of rising gas prices, undermining the financial rationale for purchasing an EV. Meanwhile, I continue making payments on a vehicle I cannot use, which is depreciating in value. I understand that new technology carries some risk. However, despite prior updates and even a model refresh, the ICCU issue appears unresolved, and Kia does not seem to have a clear root cause identified. For a vehicle marketed on innovation and dependability, this experience has indicated otherwise.

Vehicle Information: 2024 Kia EV6 (VIN: [XXX] ) Mileage at time of failure: 14,005 Complaint Description: My 2024 Kia EV6 experienced a complete failure of the 12-volt battery system despite the high-voltage traction battery showing approximately 80% state of charge. The vehicle became completely inoperable without warning. The 12-volt battery was fully discharged and the vehicle would not enter READY mode. The vehicle required a jump start to become operational. After being jump started, the 12-volt system did not appear to charge properly, suggesting a failure of the Integrated Charging Control Unit (ICCU), which is responsible for converting high-voltage battery power to maintain the 12-volt battery. This failure created a significant safety concern because: The vehicle became completely disabled without warning. This failure occurred while driving in heavy traffic, it created a hazardous situation. The vehicle’s electrical systems, including safety systems, depend on the 12-volt battery. There are known reports of ICCU failures in Kia and Hyundai electric vehicles that result in identical symptoms (sudden 12-volt battery discharge despite adequate traction battery charge). This suggests a potential systemic defect rather than normal battery wear. I am filing this complaint due to concern that this issue represents a broader safety defect affecting multiple vehicles and may require investigation or expanded recall action. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)