2023 Kia EV6

1st instance: Battery Coolant errors that occurred on and off. 2nd instance: The ICCU unit failed and car was not able to charge via level 2 and only fast charge. Car was still operable. Dealer replaced ICCU 3rd instance: The ICCU failed and car was rendered inoperable. Dealer Replaced ICCU. We are now on our third ICCU since we purchased the car in 11/26/2022. This would be considered a lemon law

While charging my vehicle at a level 2 charging station, my vehicle ceased charging. I received no other warnings or symptoms prior to my vehicle ceasing to charge. Upon being alerted by the Kia Access app that the charging stopped, I went to check my vehicle and none of my doors would unlock in response to the buttons on my keys. I had to manually unlock my driver side door in order to enter my vehicle. I attempted to start my vehicle and unplug/re-plug in the charger, but my vehicle would not start or charge. Using a portable jump starter, I was able to jump start my vehicle and begin charging again. However, after approximately 5 minutes of charging, my vehicle stopped charging and once again would not start. At that point, I called for my vehicle to be towed to a Kia Service Center. The Kia Service Center was able to reproduce the problem of my vehicle not starting or charging and informed me that there was an internal short circuit caused by a bad Integrated Charging Control Unit (ICCU). The bad ICCU shorted my ICCU fuse, resulting in the draining of my 12-volt battery. The ICCU and fuse were replaced at no cost to me. Although my vehicle is available for inspection upon request, the parts that malfunctioned have been replaced with new, functioning parts. My safety or the safety of others were not at risk in this situation, but I was fortunate that my 12-volt battery died while parked and charging, not while I was driving, which could have caused an accident.

While the vehicle was on the charger, the ICCU failed which then caused then fried my JuiceBox EV40 charger and flipped the dedicated circuit breaker. The car has since been repaired. I am concerned that this is a dangerous failure. If it happened on the road it potentially left me without propulsion. I'm also concerned that but for the circuit breaker functioning as designed it could have caused an electrical fire. My understanding is that this has been an ongoing problem with Kia and Hyundai EVs. I do not believe that Kia/Hyundai are taking responsibility for fixing the problem that have not plagued other manufacturers.

While driving the car we heard a loud pop in the cabin. That was followed by electrical warning lights on the dash. WE were only about a mile from home and did make it back safely at greatly reduced speed. The ICCU was confirmed to have failed by the dealership. The part was replaced. If we had been traveling on the highway it might have been difficult to find a safe place to exit the roadway.

On April 24, 2025, I plugged my Kia EV6 into my 48-amp hardwired ChargePoint HomeFlex at 7:26 PM. Around 10:30 PM I heard a noise outside but did not investigate. At 12:25 AM I noticed I had not received a “charging complete” notification. The Kia Connect app showed the vehicle at 74% and no longer charging. The ChargePoint app was unresponsive. The next morning I found the charger’s 60-amp breaker had tripped. After resetting the breaker and rebooting the charger, the EV6 would not start charging and displayed no “Charging started” or “Charging unsuccessful” message. I then attempted to charge using a portable Tesla Level 1 charger on a 120V GFCI outlet. The EV6 briefly announced “Charging started,” but the dash showed no charging data. The outlet’s GFCI breaker tripped. After resetting, the breaker immediately tripped again when reconnecting the vehicle. I attempted to drive to a nearby DC fast charger. Upon shifting into drive, the vehicle displayed “Check electric vehicle system” and entered power-limited mode (would not exceed 20 MPH). I returned home. While backing into my driveway, the vehicle triggered a red alert with “Stop vehicle and check power supply.” The vehicle was towed to a Kia dealership. They diagnosed a failed ICCU (Integrated Charging Control Unit) and high-voltage fuse. The ICCU recall issue is known for this model. Repairs took over two weeks due to parts delays. The ICCU and high-voltage fuse were replaced. The ICCU failure also damaged my home ChargePoint charger, which required replacement under warranty.

While driving in the evening with an estimated 180 miles range remaining a "pop" noise was heard. About a minute later a vague warning message the car had not displayed before appeared. We tried to make it home but concerning (and still vague) messages kept appearing quite rapidly. The car slowed down and came to a halt and died in an intersection. This all happened within five minutes of hearing the "pop" noise. Once the vehicle died the head and taillights went off and the car would not allow the emergency flasher lights to be turned on. It would not allow it to be put into neutral to allow it to be moved out of the intersection. It also would not allow any of its doors to be locked (manually or otherwise) except for the driver's door until the vehicle was repaired one week later. We found out following that the 12 volt battery had not charged due to a DC/DC converter input voltage sensor fault related to ICCU failure. The popping noise had been a fuse. As the applicable ICCU parts were replaced by the dealership I doubt they will be available for inspection. The safety of my family was put at risk by: - the car's warnings not clearly explaining what the issue was. - the car not giving clear indication of how quickly it would die. - the car dying in a busy intersection. - the car being unable to be shifted to neutral. - the car's warning flashers not being operational when it died in the middle of the intersection at night. - us being left without warmth in outside temperatures around 6 degrees Fahrenheit. The ICCU problem was confirmed by the dealership we purchased the vehicle from. The vehicle was only inspected by the dealership acting on behalf of Kia.