2023 Kia EV6

While driving at normal speed, my Kia EV6 experienced a sudden and complete failure of the ICCU system with zero warning. The vehicle instantly lost all propulsion power and all 12V electrical power, rendering the car uncontrollable and unsafe. I was unable to accelerate, unable to place the vehicle in gear, and unable to activate hazard lights. This occurred despite the vehicle being at approximately 99% battery charge. This failure created an immediate and severe safety hazard, as the vehicle effectively became a dead object in traffic without warning to surrounding drivers. There was no prior alert, no dashboard warning, and no indication of impending failure. This defect is well-documented and pervasive across the Hyundai–Kia–Genesis E-GMP electric vehicle platform and has persisted despite multiple recalls spanning several model years. Kia has acknowledged the issue through recalls but does not have a reliable or permanent fix. Even newer model year vehicles that are claimed to address the issue have experienced the same failure. If this defect occurred in an internal combustion engine vehicle — for example, a random, complete engine shutdown or fuel system failure while driving — it is highly unlikely that regulators would permit the issue to persist across multiple model years without resolution. The fact that this is occurring in an electric vehicle should not lower the safety standard. A sudden total loss of propulsion and electrical power is equally dangerous regardless of drivetrain. Critically, there is no assurance that this failure will not recur, even after replacement of the ICCU or related components. Owners are effectively being returned vehicles that can lose all power again at any time, without warning. It is deeply concerning that this issue remains unresolved after multiple recalls and multiple model years. Continued operation of these vehicles without a verified, permanent fix places the public at ongoing risk.

I am submitting this as a supplemental statement to my existing NHTSA safety complaint regarding my electric vehicle, KIA EV6, 2023 model. Since my original filing, the vehicle has now experienced loss of power / loss of propulsion a total of three times. These incidents occur without warning, are unpredictable, and render the vehicle unsafe to operate. The vehicle can suddenly lose motive power, creating a serious risk of collision, particularly in traffic or at speed. The manufacturer and authorized dealership have been unable to identify the root cause or permanently repair the defect. Dealer documentation reflects that the issue “cannot be replicated,” and no corrective action beyond temporary battery charging or system reset has been performed. No explanation has been provided as to why the power loss occurred or how it will be prevented from recurring. Because the defect is intermittent and safety-critical, I no longer feel safe driving this vehicle and have stopped operating it entirely. A reasonable consumer would consider repeated, unexplained loss of propulsion to present an unreasonable risk to safety. I am submitting this update so NHTSA is aware that: The defect is recurrent (three incidents) The condition remains unresolved The vehicle is unsafe for continued use I respectfully request that NHTSA review this matter for potential investigation, as loss of propulsion in an electric vehicle poses a serious safety hazard to the driver and others on the road. Thank you for your attention to this safety concern. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The vehicle experienced a total power failure resulting in complete inoperability (no start, no unlock, no electrical response). This is the second occurrence within approximately five weeks. The most recent incident occurred after the vehicle was fully charged and driven the day prior. There were no warning lights or messages before the failure. The vehicle was previously inspected by an authorized dealer and a manufacturer service campaign related to the charging/low-voltage system was performed, after which the problem recurred. This condition can strand the driver without warning and poses a safety concern.

The ICCU in my Kia EV6 failed while driving. Thankfully I was not involved in a crash, but my speed was capped at 30 MPH, crawled back home, where the vehicle wouldn't start. I had to get it towed to the service center. All of this besides all recalls and software updates being addressed. There were multiple warning lights that went off during my drive: "Stop vehicle and check power supply" "Check electric vehicle system"

driving at around 35mph I heard a pop and a warning showed up on the dash stating "stop vehicle and check power supply". This warning put the car into limp mode as I was about to turn on to a busier road to get to my place of employment. The car was then towed, at the request of Kia, to the nearest dealership. It was diagnosed a few days later as having a faulty ICCU, or integrated charging control unit. There were no indications of the problem before the loud pop which I am assuming was a fuse blowing, and the car entering limp mode and showing warnings on the dash. This is a known issue by Kia as I have had my car in for multiple recalls regarding the ICCU.

On January 23 2025, while driving on the highway, the car lost power an had limited control. The car was towed to a dealer and it was determined that the ICCU failed. The car was at the dealer three weeks earlier for a recall related to the ICCU (ICCU (SC273A VCU SW LOGIC UPGRADE (VSC) • SC273A and ICCU INSPECTION/REPLACEMENT • SC302 ). Obviously, the recalls did not prevent the ICCU failure.

I have had 3 incidents where the ev6 went out of power. The one recent incident is when the car suddenly started giving red alert on low power and suddenly slowing down even when I try to step on the pedal to accelerate. Please see my video and photos of these incidents. And all these times my main battery of ev6 was always having charge higher than 40%. I was driving on all 3 occasions, once on highway close to the exit where I had to pull over to curbside. The ev6 has hence lost my trust since these type of sudden power failures could lead to my life straight being on risk - the 12 volt battery has died two times after I purchased the car in feb 2023! Kia themselves do not know what issues exist in the car- the recalls have happened three times, as I type this my ev6 is sitting at the west gate Kia service in wake forest, North Carolina since 17 days for a spare part called ICCU recall and replacement! I have been forced to lay an amount of $745 on this car every month and it’s draining me out financially and mentally. the worst part is since this is electric car , and you run out of battery power then it suddenly halts, if you are on high speed road on freeway no doubt you get hit by the car behind you and you die. I am not willing to put my life and my family’s life on danger when I drive this car anymore. Kia is not willing to buyback the car, I have paid a very high price for this and my car value has come down, leaving me a sum of more than around $10000 difference when I try to sell it back to Kia. This is injustice given that my life is in danger, I might face this experience again when Kia ev6 shuts on the power while I am on road, and I will get hit bythe car behind me and die. I need justice, I need Kia to buy my car back asap. I do not need to pay 745 monthly for this [XXX] car. Please help. Thanks, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

I was on my way to the highway when about one mile from home when without warning vehicle went into Limp Mode. Acceleration suddenly dropped to 25mph. It was very dangerous trying to drive uphill on a busy road at limited power to get back to my home. Thankfully I was not yet on the highway. Dealer said that both the ICCU and fuse that were inspected a month ago due to a recall and found to have no error codes in January now need to be replaced. Parts on back order with no ETA.

My Kia EV6, AWD Wind has the exact problem described in this Ionic 5 video, [XXX] , which addresses your TSB 24-EV-003H. It appears my EV6 uses the same electric oil pump (EOP) as the Ionic 5, so I am not sure why the EV6 was not included in your TSB? The first 14 months I owned my car, I loved it, then in June after I started driving for 45 to 60 mins, the car ride started becoming rough or unsmooth. After researching it on the Internet and purchasing some diagnostic tools, I figured out, that when I start driving the car there is a demand signal for the EOP but the pump has no rpm, no torque and no DC current. Depending on driving conditions, it appears the rear motor stops propelling the car when it reaches 190 to 205 degrees and the front motor kicks in to do all the propulsion. Under the front motor propulsion, the car has a definite “lag” in responsiveness which I consider extremely unsafe as I expect to get an instantaneous response when I step on the accelerator not a lethargic response with no “zip”. It is similar to the difference between a turbojet engine and a turbofan engine. It has been to my Kia dealership’s service dept where they told me they duplicated the the switch from the rear to the front motor but after talking to Kia this condition was “normal” as the computer calculated this was the most efficient operation of the car I said that was BS and asked them if they checked the oil pump and was told yes. Bottom line, it’s the same EOP as the Ionic 5 and the EV6 has the same problems with it except there is no displayed fault code so Kia fails to acknowledge the problem. Also, based on what I see when the motors switch, the on board screen display shows the front motor with 5-7 bars of whatever the measurement is and the rear motor has only 1 or 0 bars but the OBD data shows both motors with the same rpm? Three EV6 problems: EOP inoperative, no fault code, data disconnect (OBD vs displayed data). INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)