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1999 Kawasaki ZX600

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 0 of 1 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 1 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports1 fire reports0 injury reports

Engine And Engine Cooling complaints

1 reports
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Mileage unknown · Feb 26, 1999
Engine And Engine CoolingFire

AKA ZX600G2 I STARTED MY MOTORCYCLE AND LET IT WARM UP FOR 1-2 MINUTES (NORMAL STARTING PROCEDURE). I WAS JUST ABOUT TO RIDE AWAY WHEN I SMELLED WOOD BURNING. I LOOKED DOWN TO SEE SMOKE BILLOWING OUT FROM UNDER THE RIGHT SIDE OF MY MOTORCYCLE. I SHUT OFF THE ENGINE, YET THE SMOKE CONTINUED FOR 2 MINUTES. I REMOVED THE RIGHT …

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AKA ZX600G2 I STARTED MY MOTORCYCLE AND LET IT WARM UP FOR 1-2 MINUTES (NORMAL STARTING PROCEDURE). I WAS JUST ABOUT TO RIDE AWAY WHEN I SMELLED WOOD BURNING. I LOOKED DOWN TO SEE SMOKE BILLOWING OUT FROM UNDER THE RIGHT SIDE OF MY MOTORCYCLE. I SHUT OFF THE ENGINE, YET THE SMOKE CONTINUED FOR 2 MINUTES. I REMOVED THE RIGHT LOWER BODY PANEL TO REVEAL A 10 MM SMOLDERING PIECE OF WOOD (OR TREE BARK) ON THE LOWER EXHAUST HEADERS. FORTUNATELY, THE MOTORCYCLE'S GASOLINE DID NOT IGNITE. THIS MOTORCYCLE HAS AN IN-LINE FOUR CYLINDER ARRANGEMENT. THE EXHAUST PIPES EXIT THE FRONT OF THE ENGINE AND CURVE DOWN (BEHIND THE FRONT TIRE) WHERE THEY CONVERGE UNDER THE ENGINE TO FORM A 4 INTO 1 EXHAUST. THERE IS ENOUGH OF A GAP BETWEEN THE FRONT OF THE FOUR EXHUAST PIPES TO ALLOW ROAD DEBRIS (KICKED UP BY THE FRONT TIRE) TO BE DEPOSITED ON THE PARALLEL HORIZONTAL SECTIONS OF THE EXHAUST PIPES. THE GAP BETWEEN THE HORIZONTAL SECTIONS IS TOO NARROW TO ALLOW ROAD DEBRIS TO FALL AWAY. THUS A FIRE TRAP EXISTS. THIS COULD BE REPEATED BY RIDING THE MOTORCYCLE AT NORMAL SPEEDS OVER DRY WOOD CHIPS. THE SPACING BETWEEN THE LOWER, HORIZONTAL PORTIONS OF THE EXHAUST PIPES NEEDS TO BE GREATER. SEVERAL OTHER MOTORCYCLE MODELS AND MAKES HAVE THIS DESIGN FLAW. I HAVE DESIGNED AND IMPLIMENTED A MESS ALUMINUM GRILLE WHICH MOUNTS IN FRONT OF THE EXHAUST PIPES TO BLOCK ROAD DEBRIS FOM BEING DEPOSITED ON THE EXHAUST PIPES. I SENT A LETTER TO KAWASAKI MOTORS CORP USA, PO BOX 25252, SANTA ANA, CA 92799-5252 WITHOUT REPLY. SINCERELY, DR. MARK HOM, MD.

NHTSA ODI #703787

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.