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2001 Isuzu Rodeo

Owner reports · Recalls · Investigations

More warning signs than most Rodeo years

Owner complaints for the 2001 Isuzu Rodeo are substantially higher than the model-year median of 89.5.

About this comparison →

When problems were reported

Mileage at the reported incident

288 reports with mileage · 101 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Structure. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 115 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports3 fire reports10 injury reports

What owners actually said

389 reports
Mileage unknown · Jun 8, 2006
Service Brakes, HydraulicCrash

AFTER HAVING MY RODEO FOR A LITTLE OVER 2 YEARS, I'VE BEEN HAVING BRAKING PROBLEMS WHICH NO ONE SEEMS TO BELIEVE. WHILE MAKING AN EMERGENCY BRAKE, THE CAR SHAKES VERY BADLY AND INSTEAD OF STOPPING, WILL SLIDE. THE BRAKE RELEASED INSTEAD OF STOPPING AFTER THE SLIDE. *JB

NHTSA ODI #10159318

116,450 miles · May 13, 2006
Fuel System, Gasoline

FIRST, THE GAS GAUGE STARTED GOING BACK AND FORTH BETWEEN FULL & EMPTY AND THE LIGHT FLASHES. NOW, I AM HAVING TROUBLE WITH THE FUEL PUMP? IT STARTS AND THEN IT DIES. CANT PARK UP HILL, WONT START. HAVE TO PARK DOWN HILL TO KEEP GAS FLOWING TO INJECTORS. *JB

NHTSA ODI #10157496

Mileage unknown · Apr 18, 2006
Air BagsSeat BeltsTiresCrashInjury

I HAD A BLOW OUT ON MY 2001 ISUZU RODEO, CAUSING MY VEHICLE TO GO OFF THE ROAD TO THE RIGHT RUNNING INTO ANOTHER VEHICLE. THE SEAT BELT CAME OFF, THE AIRBAGS DID NOT WORK. I SUSTAINED HEAD INJURIES CAUSING SEIZURES, A DISPLAYED SHOULDER, AND A FRACTURED JAW. DUE TO THE HEAD INJURIES I WAS UNCONSCIOUS AND UNABLE TO KEEP CONTROL O…

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I HAD A BLOW OUT ON MY 2001 ISUZU RODEO, CAUSING MY VEHICLE TO GO OFF THE ROAD TO THE RIGHT RUNNING INTO ANOTHER VEHICLE. THE SEAT BELT CAME OFF, THE AIRBAGS DID NOT WORK. I SUSTAINED HEAD INJURIES CAUSING SEIZURES, A DISPLAYED SHOULDER, AND A FRACTURED JAW. DUE TO THE HEAD INJURIES I WAS UNCONSCIOUS AND UNABLE TO KEEP CONTROL OF THE VEHICLE. *NM

NHTSA ODI #10155648

70,000 miles · Dec 28, 2005
Electrical System

ON 12/27/2005, OUR 2001 ISUZU RODEO STALLED IN THE MIDDLE OF AN INTERSECTION. AFTER TOWING IT TO CREST ISUZU IN PLANO, TX, THE SERVICE REPRESENTATIVE INFORMED ME THERE WAS A SHORT IN THE WIRING HARNESS. THE COST OF REPAIR (LABOR INCLUDED) IS $1,300. AFTER SPEAKING WITH THE REPAIR TECHNICIAN (MECHANIC), HE INFORMED ME THIS IS…

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ON 12/27/2005, OUR 2001 ISUZU RODEO STALLED IN THE MIDDLE OF AN INTERSECTION. AFTER TOWING IT TO CREST ISUZU IN PLANO, TX, THE SERVICE REPRESENTATIVE INFORMED ME THERE WAS A SHORT IN THE WIRING HARNESS. THE COST OF REPAIR (LABOR INCLUDED) IS $1,300. AFTER SPEAKING WITH THE REPAIR TECHNICIAN (MECHANIC), HE INFORMED ME THIS IS A COMMON PROBLEM WITH ISUZUS AND THEY HAVE YET PLACED A RECALL. HE INFORMED ME THE WIRING HARNESS CONTROLS THE ELECTRONIC THROTTLE CONTROL, WHICH TELLS THE ENGINE HOW MUCH GAS/ACCELERATION IS NEEDED. IN OTHER WORDS, THE THROTTLE CONTROL CAN TELL THE ENGINE TO "GUN IT" WHEN THE DRIVER IS BRAKING. ACCORDING TO ALLDATAPRO.COM, BULLETIN #IB00-04-S006 REFERS TO THE ELECTRONIC THROTTLE CONTROL, HOWEVER, WITH NO MENTION OF THE WIRING HARNESS. AS STATED EARLIER, HOWEVER, THE TECHNICIAN STATED THIS IS A COMMON PROBLEM THAT ISUZU WILL CONTINUE TO IGNORE UNLESS ENOUGH AFFECTED CONSUMERS COME FORWARD TO REGISTER THEIR COMPLAINTS. PER ADDITIONAL RESEARCH, THIS IS A KNOWN DESIGN DEFECT. PRIOR TO THIS FINAL INCIDENT ON 12/27, WE HAVE HAD SEVERAL OTHER ISSUES WITH THE ACCELERATION; HOWEVER, IT QUICKLY DISAPPEARED AND WE THOUGHT NOTHING OF IT. *JB

NHTSA ODI #10146296

88,000 miles · Dec 19, 2005
Electrical SystemService Brakes, HydraulicCrash

DT: THE CONTACT STATED WHILE THE VEHICLE WAS AT A CERTIFIED DEALERSHIP THE ABS BRAKES FAILED. THE MECHANIC WAS BACKING THE CONTACT'S VEHICLE OUT OF THE GARAGE AND THE ABS LIGHT ILLUMINATED. WHEN THE ABS LIGHT ILLUMINATED THE MECHANIC DEPRESSED THE BRAKE PEDAL. HOWEVER, THE ABS DID NOT ENGAGE. THE VEHICLE CROSSED THE ROAD AND R…

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DT: THE CONTACT STATED WHILE THE VEHICLE WAS AT A CERTIFIED DEALERSHIP THE ABS BRAKES FAILED. THE MECHANIC WAS BACKING THE CONTACT'S VEHICLE OUT OF THE GARAGE AND THE ABS LIGHT ILLUMINATED. WHEN THE ABS LIGHT ILLUMINATED THE MECHANIC DEPRESSED THE BRAKE PEDAL. HOWEVER, THE ABS DID NOT ENGAGE. THE VEHICLE CROSSED THE ROAD AND RAN THROUGH A GARAGE DOOR OF ANOTHER BUSINESS. AFTER THE CRASH THE IGNITION WAS TURNED OFF AND RESTARTED. ONCE THE VEHICLE WAS RESTARTED THE ABS LIGHT WAS NOT ILLUMINATING AND THE VEHICLE OPERATED NORMALLY. THE CERTIFIED SERVICE DEALER STATED TISSUES AN ELECTRICAL PROBLEM ,AND WILL BE PERFORMING DIAGNOSTIC TESTING ON THE VEHICLE. NO REPAIRS HAVE BEEN MADE AT THIS TIME. A POLICE A REPORT WAS TAKEN AT THE SCENE. VEHICLE SUSTAINED MINIMUM DAMAGE. *AK

NHTSA ODI #10145581

Mileage unknown · Dec 15, 2005
Electrical System

THE INCIDENTS ALL HAPPENED ON OR BEFORE NOVEMBER 28TH, 2005. THE SITUATION HAD GOTTEN WORSE AND THAT IS WHEN I TOOK IT IN TO THE DEALERSHIP. WHEN TRAVELING DOWN THE ROAD THE SUV WOULD EITHER STALL OUT WHEN SLOWING DOWN TO A STOP OR DIE WHEN YOU ARE TRYING TO TURN INTO A PARKING SPACE. WE HAD FAMILY IN THE RODEO ON NUMEROUS OCCAS…

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THE INCIDENTS ALL HAPPENED ON OR BEFORE NOVEMBER 28TH, 2005. THE SITUATION HAD GOTTEN WORSE AND THAT IS WHEN I TOOK IT IN TO THE DEALERSHIP. WHEN TRAVELING DOWN THE ROAD THE SUV WOULD EITHER STALL OUT WHEN SLOWING DOWN TO A STOP OR DIE WHEN YOU ARE TRYING TO TURN INTO A PARKING SPACE. WE HAD FAMILY IN THE RODEO ON NUMEROUS OCCASIONS WHEN THE VEHICLE WOULD STALL OUT WHEN HITTING THE BRAKES HARD WHEN SOMEONE WOULD PULL OUT IN FRONT OF YOU. THE ENGINE WOULD DIE WHILE TRAFFIC WAS COMING TOWARDS US. IT WOULD IDLE ROUGHLY AND WHEN YOU WOULD LET IT WARM UP FOR A GOOD TEN MINUTES, TRYING TO PLACE IT IN GEAR WILL KILL THE ENGINE. I TOOK IT TO CREST ISUZU THINKING IT WAS THE FUEL PUMP THAT WAS REPLACED NOT TOO LONG AGO SINCE IT WAS ACTING THE SAME WAY. THE SERVICE ADVISOR TOLD ME IT WAS THE WIRE HARNESS THAT RUNS FROM THE ENGINE TO THE GAS PEDAL. PHIL EXPLAINED THIS TO ME AFTER HE GOTTEN THE REPORT FROM THE SERVICE TECHNICIAN. HE EVEN TOLD ME THAT ISUZU KNEW THAT THE WAY THE SYSTEM WAS DESIGNED (THE WIRING HARNESS WAS LAID OUT) THAT WHEN THE VEHICLE GOES OVER A BUMP OR HITS A POT HOLE, IT WOULD CUT THE WIRING, CAUSING IT TO SHORT OUT. I WENT FOR THE REPAIRS, WHICH COST ME OVER 400 DOLLARS. THE VEHICLE IS DOING THE SAME THING AGAIN. AS CONSUMERS, WE SHOULDN'T HAVE TO PUT UP WITH SOMETHING LIKE THIS. THEY KNEW IT WAS A DESIGN FLAW. WE ARE CONTINUING TO HAVE THIS PROBLEM. IT'S A SAFETY ISSUE BECAUSE THE VEHICLE DIES IN TRAFFIC AND YOU DON'T KNOW WHEN IT WILL DO IT AGAIN. THERE IS NO TELLING HOW MANY CONSUMERS HAVE BEEN RAKED OVER THE COALS ON THIS ISSUE AND HAVE NOT SPOKEN UP ON THIS. *NM

NHTSA ODI #10145298

42,103 miles · Jul 27, 2005
Electrical System

2001 ISUZU RODEO DEVELOPED PROBLEMS WITH STALLING.***NO ANSWER REQUIRED***. *MR EACH TIME THE VEHICLE WAS TAKEN TO THE DEALER THEY CLAIMED IT WAS A SENSOR PROBLEM AND REPLACED IT. THIS CORRECT THE PROBLEM FOR A FEW MONTH BUT EVENTUALLY THE VEHICLE BEGAN TO STALL AGAIN. THE DEALER WAS FINALLY ABOUT TO DETERMINE THAT THE COMPU…

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2001 ISUZU RODEO DEVELOPED PROBLEMS WITH STALLING.***NO ANSWER REQUIRED***. *MR EACH TIME THE VEHICLE WAS TAKEN TO THE DEALER THEY CLAIMED IT WAS A SENSOR PROBLEM AND REPLACED IT. THIS CORRECT THE PROBLEM FOR A FEW MONTH BUT EVENTUALLY THE VEHICLE BEGAN TO STALL AGAIN. THE DEALER WAS FINALLY ABOUT TO DETERMINE THAT THE COMPUTER WAS DEFECTIVE AND HAD BURNED OUT THE WIRING HARNESS. THE CONSUMER BELIEVES THE DEALER KNEW WHAT THE PROBLEM WAS ALL ALONG BUT DIDN'T WANT TO REPAIR IT WHILE THE VEHICLE WAS STILL UNDER WARRANTY. *NM

NHTSA ODI #10131298

62,566 miles · Jul 14, 2005
Engine And Engine Cooling

PUSHROD AND CRANK DAMAGE TO VEHICLE WITH ONLY 62,566 MILES. THIS VEHICLE HAS BEEN PROPERLY MAINTAINED IN ACCORDANCE WITH ORIGIANL WARRANTY GUIDELINES. DUE TO THE FACT THIS VEHICLE WAS A PREVIOUS DAILY RENTAL , ISUZU REDUCED ORIGINAL WARRANTLY COVERAGE FROM 10YEARS/120,000 MILES TO 5YEARS / 60,000 MILES. IT SEEMS QUITE UNUSUAL…

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PUSHROD AND CRANK DAMAGE TO VEHICLE WITH ONLY 62,566 MILES. THIS VEHICLE HAS BEEN PROPERLY MAINTAINED IN ACCORDANCE WITH ORIGIANL WARRANTY GUIDELINES. DUE TO THE FACT THIS VEHICLE WAS A PREVIOUS DAILY RENTAL , ISUZU REDUCED ORIGINAL WARRANTLY COVERAGE FROM 10YEARS/120,000 MILES TO 5YEARS / 60,000 MILES. IT SEEMS QUITE UNUSUAL THAT WHEN PURCHASING THE NEW MOTOR FOR THIS VEHICLE, THE DEALER SELLING THE MOTOR SAID HE'S SOLD THOUSANDS OF THESE - ALL WERE REPLACEMENTS FOR 98 AND UP RODEOS WITH THE SAME PROBLEM (RODS AND CRANK )

NHTSA ODI #10128696

45,000 miles · Jun 30, 2005
Air BagsCrashInjury

DT: THERE WAS AN ACCIDENT AND NO AIRBAGS DEPLOYED. THE CAR WAS EQUIPPED WITH FRONT AIR BAGS. THERE WAS NO WARNING LIGHTS ON TO INDICATE A PROBLEM. LAST TIME THE CAR WAS CHECKED THERE WAS NO INDICATION OF A PROBLEM. THE DRIVER WAS THE ONLY PERSON INJURED WITH A TOOTH KNOCKED OUT.*AK

NHTSA ODI #10127108

Mileage unknown · Jun 15, 2005
Engine And Engine Cooling

DT: CONTACT STATES VEHICLE LOSES POWER WHILE DRIVING. THE SERVICE DEALER DID REPAIRS 4 TIMES, BUT IN A SHORT PERIOD OF TIME THE PROBLEM RETURNED. *AK

NHTSA ODI #10125347

Official recalls

4

10V436000 · Suspension:rear

Sep 22, 2010

ISUZU IS RECALLING CERTAIN MODEL YEAR 1998-2002 ISUZU RODEO AND MODEL YEAR 2002 ISUZU AXIOM VEHICLES, AND HONDA IS RECALLING CERTAIN 1998-2002 HONDA PASSPORT VEHICLES, THAT WERE ORIGINALLY SOLD, OR ARE CURRENTLY REGISTERED, IN THE STATES OF MAINE, NEW HAMPSHIRE, VERMONT, MASSACHUSETTS, RHODE ISLAND, CONNECTICUT, NEW YORK, NEW JERSEY, PENNSYLVANIA, DELAWARE, MARYLAND, THE DISTRICT OF COLUMBIA, WEST VIRGINIA, OHIO, INDIANA, MICHIGAN, ILLINOIS, WISCONSIN, MINNESOTA, IOWA, MISSOURI, AND KENTUCKY. VEHICLES THAT HAVE EXPERIENCED SUSTAINED EXPOSURE TO HIGHLY CORROSIVE MATERIALS USED IN SOME JURISDICTIONS FOR ROAD DEICING PURPOSES MAY EXPERIENCE EXCESSIVE CORROSION IN THE VICINITY OF THE FORWARD MOUNTING POINT BRACKET FOR THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK PRIOR TO THE TIME THAT SUCH CORROSION WOULD NORMALLY BE EXPECTED.

Consequence & remedy

Consequence: EXCESSIVE CORROSION MAY RESULT IN THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK BRACKET BECOMING DETACHED FROM THE FRAME, WHICH CAN AFFECT VEHICLE HANDLING AND POTENTIALLY CAUSE A CRASH.

Remedy: DEALERS WILL INSPECT THE REAR SUSPENSION LOWER LINK BRACKET AREA. FOR VEHICLES IN WHICH LITTLE OR NO CORROSION IS FOUND, THE AREA WILL BE TREATED WITH AN ANTI-CORROSIVE COMPOUND. FOR VEHICLES IN WHICH CORROSION HAS DAMAGED THE REAR SUSPENSION LOWER LINK BRACKET AND AFFECTED ITS CONNECTION TO THE VEHICLE FRAME, A REINFORCEMENT BRACKET WILL BE INSTALLED. IN THE RARE EVENT THE CORROSION IS SO SEVERE THAT THE REINFORCEMENT BRACKET REMEDY WOULD NOT BE APPROPRIATE, A REPURCHASE OFFER WILL BE EXTENDED TO THE VEHICLE'S OWNER. ALL INSPECTIONS AND REMEDIES WILL BE PROVIDED FREE OF CHARGE FOR VEHICLES THAT ARE 10 YEARS OLD OR LESS. FOR VEHICLES OLDER THAN 10 YEARS, ISUZU WILL OFFER A FREE REMEDY, BUT ONLY IF THE VEHICLE IS PRESENTED TO AN ISUZU SERVICE FACILITY, OR HONDA DEALER (AS APPLICABLE), DEALER WITHIN 12 MONTHS OF WHEN OWNER NOTIFICATIONS WERE ISSUED. THE SAFETY RECALL BEGAN ON DECEMBER 10, 2010. ISUZU OWNERS MAY CONTACT ISUZU AT 1-800-255-6727. HONDA OWNERS MAY CONTACT HONDA AT 1-800-999-1009.

02V213000 · Air Bags:frontal

Aug 9, 2002

ON CERTAIN SPORT UTILITY VEHICLES, THE PASSENGER-SIDE AIR BAG INFLATOR MODULES WERE MANUFACTURED AND SHIPPED WITHOUT A NECESSARY COMPONENT KNOWN AS A CHECK VALVE PIN.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE AIR BAG WILL NOT INFLATE PROPERLY OR SUFFICIENTLY RESULTING IN AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT.

Remedy: DEALERS WILL REPLACE THE PASSENGER SIDE AIR BAG. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING AUGUST OR SEPTEMBER 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT ISUZU AT 1-800-643-4070.

01V055000 · Air Bags:frontal

Feb 22, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES WERE BUILT WITH THE INFLATORS IN THE PASSENGER SIDE AIR BAG MODULES HAVING THE WRONG AMOUNT OF GENERANT.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH THAT WOULD TRIGGER A PASSENGER AIR BAG DEPLOYMENT, TOO MUCH GENERANT CAN CAUSE THE INFLATOR MODULE TO EXPLODE. IF THE AIR BAG MODULE EXPLODES, METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANTS.

Remedy: DEALERS WILL REPLACE THE PASSENGER SIDE AIR BAG UNIT.

00V298000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Oct 5, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. DURING THE MANUFACTURE OF CERTAIN FUEL RETURN HOSES, INCORRECT RUBBER MATERIAL FOR THE OUTER LAYER WAS USED.

Consequence & remedy

Consequence: THE FUEL RETURN HOSE DOES NOT MEET OZONE-RESISTANT SPECIFICATIONS, AND COULD ULTIMATELY CRACK, CAUSING FUEL LEAKAGE. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE VEHICLE TO DETERMINE IF THE VEHICLE WAS EQUIPPED WITH AN INCORRECT HOSE. IF IT IS INCORRECT, DEALERS WILL REPLACE IT.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP18001 · Fuel Tank Retention Failure

Opened May 23, 2018 · Closed Mar 5, 2020

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly:mounting

On April 10, 2018, NHTSA received a petition from Mr. Kevin Byrne (the Petitioner) requesting that the Agency ?undertake a defects investigation? of ?rust-related detachment of Isuzu Rodeo fuel tanks? (NHTSA ID 11091788). The Petitioner experienced a partial fuel tank detachment in his model year (MY) 2004 Isuzu Rodeo in July 2017. On May 23, 2018, ODI opened DP18-001 to evaluate the Petitioner?s request for a defect investigation. ODI sent information request letters to Isuzu and Honda requesting production, design history and field data related to fuel tank retention failures in MY 2001-2004 Isuzu Rodeo, MY 2002-2004 Isuzu Axiom and MY 2001-2002 Honda Passport vehicles equipped with the same fuel tank shield part number as the Petitioner?s vehicle (the ?subject vehicles?). ODI notes that Isuzu manufactured the subject Passport vehicles for Honda. Isuzu implemented a change to the tank shield corrosion protection system as a running change in early MY 2002 production. Isuzu and Honda sold approximately 172,000 subject vehicles in the United States. Fifty-eight (58) percent of the subject vehicles were produced prior to the shield change (99,000) and 42 percent after the change (73,000).ODI?s analysis of field data identified 19 incidents of partial fuel tank detachments in the subject vehicles. The incidents all occurred in states with high road salt usage in winter months (Salt States) and involved older vehicles beyond 10-years in service. On average, the failures occurred in the vehicle?s 13th year-in-service. Evidence of severe general corrosion in multiple undercarriage components was also noted in 13 of the 19 vehicles that experienced partial fuel tank detachments. None of the incidents resulted in fuel leakage or fire. Aside from the petitioner?s vehicle, ODI has not identified any other incidents of complete or partial fuel tank detachment in the MY 2002-2004 subject vehicles equipped with the modified retention shield.In addition, ODI reviewed 24 NHTSA complaints alleging corrosion concerns with the fuel tank retention system in the subject vehicles that did not result in fuel tank detachment. Twenty-three (23) of these complaints involve subject vehicles built prior to the shield change. Like the vehicles reporting fuel tank detachments, these vehicles are also all from Salt States and, in most cases (20 of the 24 complaints), the vehicles also experienced severe corrosion concerns in other undercarriage components. Half (12 of the 24 complaints) of the vehicles show prior accident damage in their service histories.Based on these analyses, ODI has not identified evidence of a defect trend for premature corrosion-related fuel tank detachments in the MY 2004 Isuzu Rodeo or similarly equipped vehicles. The damage that may result in tank retention concerns appears to occur progressively over many years with ample opportunity for detection and repair. Furthermore, ODI has not identified any crashes, fires, injuries, or fuel leaks associated with fuel tank retention failures in a population of vehicles that currently range from 16 to 19 years old.Accordingly, the Agency is denying the petition.A summary of ODI?s analysis of this petition will be published in the Federal Register and is also available in the investigative file for this action.The NHTSA consumer complaints counted in the closing resume for DP18-001 can be reviewed at www.nhtsa.gov under the following ODI identification numbers (VOQs in parentheses denote duplicate records): Allegations of fuel tank retention failure: 11084098 (11091788), 10532845, 10486109. Allegations of fuel tank retention component corrosion: 11138931, 10992150, 10845523,

EA09018 · Rear Suspension Lower Link Detachment

Opened Dec 7, 2009 · Closed Oct 15, 2010

Status: closed (inferred from source dates) · Suspension; Suspension:rear

On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.

Additional source detail variants (2)

Suspension

On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.

Suspension:rear

On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.

PE09030 · Rear Suspension Lower Link Failure

Opened Jun 16, 2009 · Closed Dec 8, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Additional source detail variants (2)

Suspension

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.

Suspension:rear

DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.