Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
160–25K
1425–50K
3250–75K
1375–100K
11100–150K
2150K+
88 reports with mileage · 138 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Engine. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes, Hydraulic. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
7 crash reports8 fire reports6 injury reports
What owners actually said
226 reports
Mileage unknown · Jul 25, 2025
Engine
Without any notice, the crankshaft seized while driving 55 mph on the highway. We were on a highway with one lane in each direction and a shoulder. No warning lights appeared until after the engine failed. We were barely able to coast to the shoulder at the time. The incident blew a baseball size hole in the engine. The vehicle …
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Without any notice, the crankshaft seized while driving 55 mph on the highway. We were on a highway with one lane in each direction and a shoulder. No warning lights appeared until after the engine failed. We were barely able to coast to the shoulder at the time. The incident blew a baseball size hole in the engine. The vehicle was towed to over 60 miles to Noller Hyundai of Lawrence, Kansas. The repair was paid for under the Hyundai warranty without me providing any maintenance records. The engine is not in our possession for you to inspect, but I'm sure you could reach out to the dealership where it was replaced.
NHTSA ODI #11676165
Mileage unknown · May 31, 2025
Engine
engine is burning oil. have to replenish oil level once a month, started about a yr ago
NHTSA ODI #11664078
Mileage unknown · May 7, 2025
EngineFuel/propulsion SystemPower Train
On [XXX], my husband and I were driving on [XXX] (Highway) in the slow lane, when the engine shutoff without any Service engine light warning. It was frightening because an tractor trailer was directly behind the car as we lost power. There was no sounds of engine parts knocking or pinging when the problem occurred. The only thi…
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On [XXX], my husband and I were driving on [XXX] (Highway) in the slow lane, when the engine shutoff without any Service engine light warning. It was frightening because an tractor trailer was directly behind the car as we lost power. There was no sounds of engine parts knocking or pinging when the problem occurred. The only thing was observed was (two) 2 puffs of smoke seen from the tailpipe, witnessed by my son who was following behind in his vehicle. The vehicle was not able to start after shutdown and had to be towed to my home. We purchased a new battery after assuming battery failure--with no resolve. The vehicle was towed to(two) 2 repair shops with the same conclusion: Seized Engine After checking Open Recalls on my vehicle, I contacted Hyundai to check for assistance. The vehicle is now at the Hyundai dealership in McDonough, Georgia for inspection. I am thankful that my husband and I were not injured or laying in a Morgue after this frighten ordeal on the highway when the Engine suddenly shutoff/Seized. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #11659451
Mileage unknown · Apr 5, 2025
EnginePower Train
The engine uses about 3 to 4 quarts of oil before a oil change the it will go in limp mode. I have to get it rest and then add oil for the engine to run right. Also transmission don't want to shift 3 to 4 gear it will be 35 mph to 65 before it shifts. When the car goes in limp mode I lose power going up a hill and almost got re…
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The engine uses about 3 to 4 quarts of oil before a oil change the it will go in limp mode. I have to get it rest and then add oil for the engine to run right. Also transmission don't want to shift 3 to 4 gear it will be 35 mph to 65 before it shifts. When the car goes in limp mode I lose power going up a hill and almost got rear ended. They won't do anything do to its a used car. No lights came on the dash till it acts up.
NHTSA ODI #11652974
Mileage unknown · Oct 26, 2024
Engine
--->While I was driving my hyundai tucson engine seized (-engine model (lm) 2.4l theta ii--> 63,664 miles). Yes, the vehicle is available for inspection. ---> As I said before I was driving in a express way when the incident happened. My car just stopped working out of a sudden and I had to take the side road by applying a much…
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--->While I was driving my hyundai tucson engine seized (-engine model (lm) 2.4l theta ii--> 63,664 miles). Yes, the vehicle is available for inspection. ---> As I said before I was driving in a express way when the incident happened. My car just stopped working out of a sudden and I had to take the side road by applying a much force effort from myself not to get hit by several vehicles behind. When I finally managed to step aside, I sensed some sort of smoke smell. And also all warning lights from car dashboard came up with no prior lamp alerts before this incident. ---> I took the vehicle to the nearest repair shop called Sam's certified auto repair. And there it was diagnosed that the vehicle engine was seized. So i inmediately called the dealer and the asked me to tow my SUV. There they diagnosed the vehicle with a seized engine too. From there on I found out that these vehicle i bought have a recall and that the this engine model has a major malfunctioning manufacture issues. Then I tried to get an authorization approval for a new engine but it was denied because they stated that I have a savage title.
NHTSA ODI #11622117
Mileage unknown · Oct 1, 2024
Engine
The engine completely shut off while I was driving 70 mph on the highway. I lost braking and steering power. I had NO warning, no lights came on at all. I bought it used on 11/20/2023 and I have only driven it 6,011 miles.
NHTSA ODI #11617479
Mileage unknown · Sep 7, 2024
Unknown Or Other
Left passenger door, (that has child safety lock engaged,) will not open, from either the inside or the outside, when the unlock door button is pushed. When manually unlock door, it still won't open from either inside our outside. I have owned this vehicle for 9yrs and am less than 54,000 miles driven. This is a safety concern…
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Left passenger door, (that has child safety lock engaged,) will not open, from either the inside or the outside, when the unlock door button is pushed. When manually unlock door, it still won't open from either inside our outside. I have owned this vehicle for 9yrs and am less than 54,000 miles driven. This is a safety concern as I 2 small grandchildren and I need access to both doors.
NHTSA ODI #11613222
Mileage unknown · Aug 20, 2024
Engine
- My engine seized while driving North on [XXX] from San Diego to CA. After having it towed to a shop I was informed it was completely out of oil which caused the engine to seize and would need to be replaced. My last oil change had taken place within about 6k miles and should not have been out of oil. Additionally no oil light,…
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- My engine seized while driving North on [XXX] from San Diego to CA. After having it towed to a shop I was informed it was completely out of oil which caused the engine to seize and would need to be replaced. My last oil change had taken place within about 6k miles and should not have been out of oil. Additionally no oil light, engine light, or any light on the dashboard was on to notify me something was wrong. - I was on a major CA highway in the far left lane when the engine seized and would no longer accelerate. I was incredibly lucky to make it across 4 lanes and that there was an off-ramp right there so I could get off the highway. This could have caused a massive pile-up accident. - The first shop it was towed to confirmed no oil and engine seizure. Hyundai has only acknowledged I need a new engine but won't confirm it was due to lack of oil, likely because they know there are massive oil consumption problems with this Theta II engine. - Hyundai has now had my vehicle for 2 months and is denying warranty coverage as I cannot produce 2 out of 9 years of oil change records. I have provided the other 7, which include records of the last 4 years of consistent oil changes. - There were no warning lamps, messages, or other symptoms of the problem before failure. There was no way I could have known anything was wrong or that this was going to happen. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #11609830
Mileage unknown · Jul 9, 2024
Engine
Our 2015 Hyundai Tucson check engine light started flashing and went into "limp mode" while driving on the freeway. Limp mode means the car loses power to accelerate, struggles going up hills, and limits speed. Thankfully I was not pulling out. The vehicle was towed that day to a mechanic who found traces of metal in the oil (s…
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Our 2015 Hyundai Tucson check engine light started flashing and went into "limp mode" while driving on the freeway. Limp mode means the car loses power to accelerate, struggles going up hills, and limits speed. Thankfully I was not pulling out. The vehicle was towed that day to a mechanic who found traces of metal in the oil (see documentation). The vehicle was then towed to the Hyundai dealer. The dealer explained there is a common problem with Hyundai engines failing due to rod bearing issues and PistonSlap. I later learned the dealership covers the rod bearing issues due to a court settlement from being sued for so many engine issues. The dealership said if they found it was an engine bearing rod issue (ring connecting to the piston) they would replace the engine since it was a safety issue. They claimed if it was a piston slap it would not be covered (even though the bearing rod is connected to the piston and could potentially cause PistonSlap). After checking that the car had been taken care of extremely well with oil changes around every 3 months and all safety procedures had been taken they performed a bearing clearance test. The test passed without error detection so they changed the existing knock sensor. We were directed to drive the car and if the sensor turned on again to bring the 2015 Tucson back. We did and a week later, the new Knock Sensor reported there was something wrong with the engine again. I also noticed when checking the oil that smoke came from the dipstick tube. We took the car to the Hyundai dealer again. They did the bearing clearance test again. It passed again but this time they detected a rattling noise coming from the engine block. According to the records the noise was loudest to cylinder 4. The dealer claimed we needed a new engine that would cost about $9,500. Clearly, this is a piston-manufactured defect. With metal floating in the oil and a limited piston warranty it encourages the owner to drive the car until it brakes.
NHTSA ODI #11600334
Mileage unknown · Jun 28, 2024
Engine
Ticking sound (loud noise ) from the engine and the check engine light is flashing. The mileage on the car is 142600km.
Hyundai Motor America (Hyundai) is recalling certain 2016-2018 Santa Fe, 2017-2018 Santa Fe Sport, 2019 Santa Fe XL, and 2014-2015 Tucson vehicles. The Anti-Lock Brake System (ABS) module could malfunction and cause an electrical short, which could result in an engine compartment fire.
Consequence & remedy
Consequence: An engine compartment fire while parked or driving can increase the risk of injury.
Remedy: Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the ABS multi-fuse, as necessary, free of charge. Owner notification letters were mailed May 31, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 218.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
AQ23002 · Hyundai And Kia Abs Module Fires
Opened Nov 17, 2023 · No close date supplied
Status: open (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electronic Control Units (HECU) manufactured by the equipment supplier Mando. The Part 573 Recall Reports contain varying defect descriptions and differing remedy descriptions for the same or similar equipment supplied by Mando. Safety recalls included in this Audit Query (AQ) review include: Hyundai recalls 20V-520, 20V-543, 21V-161, 21V-160, 21V-303, 22V-056, 22V-810, and 23V-651. Kia recalls 16V-815, 20V-518, 20V-519, 21V-137, 21V-331, 22V-051, 22V-800, and 23V-652 The purpose of this AQ is to evaluate the timeliness and scoping of Hyundai and Kia’s defect decision making and adherence with reporting requirements; and understand the varying defect descriptions and remedies between these recalls.
DP22003 · Loss Of Motive Power
Opened Sep 12, 2022 · Closed Dec 12, 2023
Status: closed (inferred from source dates) · Engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.