Steering. Review the 1,171 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
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NHTSA owner reports · September 18, 2026 snapshot.

116 crash reports112 fire reports62 injury reports

Exterior Lighting complaints

248 reports

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5,000 miles · Nov 3, 2013

Exterior Lighting

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IN APRIL 2013 I DROVE FROM SUFFERN,NY TO BRIDGEWATER,NJ;I SET THE ALARM AND WENT INSIDE. TWENTY MINUTES LATER, I WENT BACK OUTSIDE ONLY TO DISCOVER THE TAILLIGHT ON THE PASSENGER SIDE HANGING OUT BY THE WIRES. NOONE WAS HOME IN AREA AND THERE WERE NO MARKS ON THE CAR- MY ALARM NEVER WENT OFF A YEAR PRIOR (NOT SURE OF THE EXACT DATE) IN A PARKING LOT =WHEN I WENT INTO A BUILDING TO PLAY BINGO, THE TAILLIGHT WAS FINE WHEN I RETURNED TO THE CAR A FEW HOURS LATER THE TAILLIGHT ON THE DRIVER SIDE WAS HANGING OUT (AGAIN HANGING BY THE WIRES) BOTH TIMES I BROUGHT MY CAR TO HYUNDAI BECAUSE I FELT IT WAS A DEFECT IN THE CAR BUT THEY INSISTED IT WAS VANDALISM AND MADE ME PAY APPROX. $300 TO GET A NEW ONE. THERE IS NO WAY SOMEONE COULD TAKE THIS TAILLIGHT OUT WITH NOT ONE MARK ON THE CAR AND IT NEVER CAUSED MY ALARM TO GO OFF. HYUNDAI INSISTED BECAUSE INSIDE THE SCREWS WERE BROKEN TO HOLD IT IN,' THAT IT HAD TO BE VANDALISM AND REFUSED TO DO ANYTHING FOR ME=I EVEN CALLED THE CORPORATE OFFICE.' IF YOU DO A SEARCH OF HYUNDAI SONATA 2011 HANGING TAILLIGHTS, LOTS OF SITES WITH COMPLAINTS.THIS IS A DEFECT IN THIS MODEL OF THE CAR AND NEEDS TO BE REPAIRED AND RECALLED.IT IS VERY DANGEROUS, MINE FELL OUT WHILE PARKED BUT MANY OTHERS FELL OUT WHILE DRIVING AT HIGH SEEDS AND COULD HAVE CAUSED SEVERE ACCIDENTS.I CANT AFFORD TO FIX THE 2ND SIDE AND HAVE IT TAPED INTO PLACE- I SHOULD GET REFUNDED FOR WHAT I PAID FOR THE FIRST SIDE.HERE ARE LINKS TO SITES WITH OTHER COMPLAINTS. HTTP://WWW.CARPROBLEMZOO.COM/HYUNDAI/SONATA/2011/TAIL-LIGHT-SWITCH-PROBLEMS.PHP HTTP://WWW.CARCOMPLAINTS.COM/HYUNDAI/SONATA/2011/LIGHTS/EXTERIOR_LIGHTING.SHTML HTTP://WWW.ARFC.ORG/COMPLAINTS/2011/HYUNDAI/SONATA/EXTERIOR_LIGHTING/PROBLEM.ASPX PLEASE LOOK INTO THIS, TONS OF COMPLAINTS AND NOT OUR FAULT BUT THEY ARE NOT DOING ANYTHING ABOUT IT. IT NEEDS TO BE RECALLED. OTHER THINGS WRONG WITH CAR BUT THIS IS WORST. *TR

NHTSA ODI #10550671

32,293 miles · Oct 31, 2013

Exterior Lighting

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THE PASSENGER REAR TAIL LIGHT FELL OUT OF THE HOUSING UNIT. THERE WAS NO NOISE OR ISSUE BEFORE HAND & IT WASN'T NOTICED UNTIL I CAME TO A COMPLETE STOP AT MY DESTINATION WHERE I SAW IT HANGING ALONG THE SIDE OF THE CAR. I PUSHED IT BACK INFO THE HOUSING UNIT AS FIRMLY AS I COULD AND CONTINUED INTO MY APPOINTMENT. UPON LEAVING, I INSTINCTIVELY LOWERED MY SPEED TO 45-50 MPH WHEN I HEARD A THUD ABOUT 20 MILES FROM WHERE I FIRST NOTICED IT HAD FALLEN OUT. THE TOTAL UNIT HAD THEN BROKE LOOSE FROM THE HOUSING, THE WIRING CAME UNDONE & THE LIGHT FIXTURE CRASHED INTO THE HIGHWAY (60 MPH SPEED LIMIT) WHERE THE AUTOMOBILE BEHIND ME HAD TO SWERVE TO AVOID THE FIXTURE HITTING HIS VEHICLE, AS IT BOUNCED AROUND ON THE PAVEMENT BECAUSE OF THE DROPPING. *TR

NHTSA ODI #10550416

29,715 miles · Oct 28, 2013

Electrical SystemExterior LightingStructure

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COMPLAINTANT WALKED OUT OF HOME TO VEHICLE. UPON APPROACHING VEHICLE, COMPLAINTANT NOTICED THAT THE LEFT REAR BRAKE LIGHT HOUSING (DRIVER'S SIDE) WAS DETACHED, AND STICKING OUT ABOUT 1 INCH FROM THE VEHICLE. COMPLAINTANT CAREFULLY SLID THE HOUSING BACK INTO ITS CAVITY, WHERE IT STAYED. COMPLAINTANT THEN DEPARTED. ABOUT 3 DAYS LATER, COMPLAINTANT NOTICED THAT THE HOUSING WAS AGAIN DETACHED FROM THE VEHICLE, AND AGAIN SLID IT BACK INTO PLACE. OVER TIME, THE COMPLAINTANT REPEATED RETURNING THE HOUSING INTO THE CAVITY THREE (3) ADDITIONAL TIMES. WHEN THE COMPLAINTANT WAS CONFRONTED WITH A 5TH EVENT OF THE HOUSING DETACHING FROM THE VEHICLE, COMPLAINTANT SHINED A FLASHLIGHT DOWN INTO THE CAVITY, AND SAW THAT THE HOUSING MOUNTING SOCKETS WERE FRACTURED/SHATTERED, AND NONE OF THE SEVERAL MOUNTING STUDS/BOLTS WERE ATTACHED. BUT, THE STUDS/BOLTS WERE STILL ATTACHED TO THE VEHICLE SHELL. THE ONLY THING HOLDING THE HOUSING ASSEMBLY ONTO THE CAR, WERE THE WIRES TO THE BRAKE LIGHT, BACK-UP LIGHT, AND TURN SIGNAL LIGHT. NO SURFACE SCRATCHES, NOR BODY DAMAGE EXPERIENCED. AFTER INSPECTING THE DEFECTIVE HOUSING, COMPLAINTANT SURMISED THAT HYUNDAI TAIL LIGHT HOUSING IS MADE OF HARD, BRITTLE PLASTIC, WHICH SHATTERS WHEN OVERLY TIGHTENED AT FACTORY, OR DUE TO THE VIBRATION OF THIS OVERLY HARD RIDING VEHICLE. ADDITIONALLY, COMPLAINTANT NOTICED WHEN VEHICLE WAS PURCHASED NEW, THAT THE DRIVER'S SIDE TAIL LIGHT WAS NOT FLUSH WITH THE REAR TRUNK GATE, AND WAS EXTENDED OUTWARD ABOUT 1/4 INCH. THE LIGHT ASSEMBLY ON THE RIGHT/PASSENGER SIDE WAS FLUSH WITH THE TRUNK GATE, AND HAS NOT PRODUCED A SIMILAR ISSUE, YET. COMPLAINTANT SECURED HOUSING TO THE VEHICLE CAVITY BY USING DUCT TAPE. COMPLAINTANT SCHEDULED VEHICLE REPAIR WITH HYUNDAI DEALERSHIP FOR TOMORROW. UPDATE TO FOLLOW. *TR

NHTSA ODI #10549912

19,000 miles · Sep 20, 2013

Exterior Lighting

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TL* THE CONTACT OWNS A 2011 HYUNDAI SONATA. THE CONTACT STATED THAT THE PASSENGER'S SIDE HEADLAMP WAS LOWER THAN THE DRIVER'S SIDE HEADLAMP, CAUSING THE HEADLIGHTS NOT TO PROVIDE ILLUMINATION AT A GREATER DISTANCE. THE VEHICLE WAS TAKEN TO THE DEALER, WHO ADJUSTED THE HEADLAMPS HOWEVER, THE FAILURE WAS NOT CORRECTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 19,000. ..UPDATED 12-26-13 *BF THE CONSUMER STATED THE LIGHTS WERE ADJUSTED AS HIGH AS POSSIBLE, WHICH HELPED THE LIGHTING WHILE DRIVING AT NIGHT.

NHTSA ODI #10544575

45,000 miles · Sep 6, 2013

Exterior LightingStructure

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WHILE DRIVING MY 2011 HYUNDAI SONATA (APPROX 45,000 MILES) DOWN THE HIGHWAY THE RIGHT REAR TAIL LIGHT POPPED OFF AND WAS HANGING. AFTER LOOKING IN THE TRUNK AT THE INSIDE TAIL LIGHT AREA, I SAW PLASTIC PIECES AROUND THE SCREWS THAT WERE CRACKED AND BROKEN OFF; THUS CAUSING THE TAIL LIGHT TO POP OFF AND HANG. I WAS VERY LUCKY THAT THE TAIL LIGHT DID NOT FALL OFF THE CAR COMPLETELY AND CAUSE AN ACCIDENT. I THEN DICOVERED THAT THE LEFT REAR TAIL LIGHT STUDS WERE BEGINNING TO BREAK OFF TOO AND DO THE SAME THING. WHEN I TOOK IT TO THE DEALERSHIP THEY CLAIMED THE CLIPS BROKE BUT IT LOOKED FORCED AND WOULD NOT BE COVERED UNDER WARRANTY. UNDERSTAND THIS CAR WAS NOT INVOLVED IN AN ACCIDENT AND I AM A STAY AT HOME MOM WHO HAS A GARAGE FOR THE CAR. I WAS SIMPLYING DRIVING DOWN THE ROAD AND THE TAIL LIGHT POPPED OFF. THIS IS A HUGE SAFETY CONCERN FOR ME AND OTHERS.

NHTSA ODI #10542264

56,003 miles · Aug 29, 2013

Exterior Lighting

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I ENJOY THE CAR BUT THE LOW HEAD LIGHT BEAMS ARE DANGEROUSLY POOR. I HAVE REPLACED THE BULBS AND HAVE HAD THE DEALERSHIP RAISE THEM TO THEIR HIGHEST LEVEL. THEY STILL DO NOT REACH OUT 10 FEET PAST THE HOOD AND AS SPEED INCREASE THE AMOUNT OF LIGHT BECOMES LESS. I MAINLY HAVE TO DRIVE ON HIGH BEAMS OR TAKE ANOTHER VEHICLE WHEN WE GO OUT AT NIGHT. IS THERE ANY RECALL ON THIS PROBLEM. THERE ARE MANY BLOGS ON THIS AND WE NEED HELP FROM THIS AGENCY TO PREVENT HYUNDAI FROM SELLING MORE CARS WITH INFERIOR LIGHTING. *TT

NHTSA ODI #10538017

16,700 miles · Aug 28, 2013

Exterior Lighting

REAR TAIL LIGHT ON DRIVERS SIDE FOR NO REASON BROKE OFF FROM THE CAR. THERE WAS NO ACCIDENT , NO DAMAGE OR EVIDENCE OF SOMEONE HITTING IT. LOOKS LIKE THE PART OF THE LIGHT HOLDING IT TO THE CAR JUST BROKE OFF FOR NO REASON. DEALER SAID NOT COVERED BY WARRANTY. *TT

NHTSA ODI #10537713

39,000 miles · Jul 25, 2013

Exterior Lighting

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IN A PARKING LOT I FOUND MY 2011 SONATA WITH THE RIGHT TAIL LIGHT ASSEMBLY COMPLETELY BROKEN AND HANGING BY THE ELECTRICAL WIRES. THE THREADED PORTION OF THE ASSEMBLY HAD BROKEN OFF AND WAS STILL ATTACHED TO THE BOLTS THAT HOLD THE ASSEMBLY TO THE BODY OF THE CAR. I TOOK THE CAR TO THE DEALERSHIP FOR WHAT I THOUGHT WOULD BE A WARRANTY REPAIR. I RECIEVED A CALL FROM THE SERVICE REPRESENTATIVE SAYING THAT BOTH TAIL LIGHT ASSEMBLIES WERE BROKEN. SHE BELIEVED THAT SOMEONE ATTEMPTED TO STEAL THE ASSSEMBLYS. SHE SAID THERE IS A SMALL MARK NEAR ONE OF THE LENS. THIS IS SOMETHING I FAILED TO NOTICE AFTER INSPECTING THE VEHICLE CLOSELY. I HAD THEM PUT BOTH LENSES ON BECAUSE THE CAR WAS DUE FOR A STATE INSPECTION. WHEN I PICKED UP THE CAR THE SERVICE REPRESENTATIVE SHOWED ME THE MARKS SHE BELIEVED WERE CAUSED BY SOMEONE ATTEMPTING TO PRY THE LENSES OFF THE VEHICLE. THERE ARE TWO SMALL HAIR LINE SCRATCHES ON THE PAINT. THERE WAS NO DAMAGE TO THE TAIL LIGHT ASSEMBLY WITH THE EXCEPTION OF THE BROKEN OFF BOLTS. I TOLD THE REPRESENTATIVE THAT SCRATCHES WERE MOST LIKELY CAUSED WHEN I ATTEMPTED TO PUSH THE TAIL LIGHT ASSEMBLY BACK INTO PLACE. I TOLD HER THAT THE FORCE NEEDED TO BREAK THE FOUR BOLTS OUT OF THE ASSEMBLY WOULD CAUSE MUCH MORE DAMAGE TO THE CAR AND THAN TWO SMALL HAIR LINE SCRATCHES ON THE PAINT. ANYONE ATTEMPTING TO STEAL A TAIL LIGHT ASSEMBLY IN THIS MANNER KNOWS IT WOULD RENDER THE PART UNUSABLE. THE TAIL LIGHT ASSEMBLIES WERE INSTALLED IMPROPERLY AT THE FACTORY OR THE PART ITSELF IS DEFECTIVE. I NOTICED FROM THE NHTSA WEBSITE THAT I AM THE 14TH PERSON TO DOCUMENT THIS PROBLEM. MY CONCERN IS I OWN TWO OF THESE CARS AND IF THE SAME THING HAPPENS WITH THE SECOND SONATA THE TAIL LIGHT ASSEMBLY COULD BREAK OFF AND HIT A CAR BEHIND ME. THIS COULD CAUSE AN ACCIDENT AND LEAD TO SERIOUS INJURY OR DEATH. *TR

NHTSA ODI #10531786

39,000 miles · Jul 23, 2013

Exterior Lighting

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I TOOK ONE OF MY TWO 2011 SONATAS TO A HYUNDAI DEALERSHIP IN WOODBRIDGE VIRGINIA BECAUSE THE RIGHT TAIL LENS WAS COMPLETELY BROKEN AND HANGING OFF THE CAR. THE BOLTS HOLDING THE TAIL LENS TO THE BODY WERE STILL IN THE BODY WITH THE PLASTIC THREAD PORTION OF THE LENS. I THOUGHT IT WOULD BE WARRANTY BECAUSE THERE ARE NO SIGNS OF MARKS ON THE CAR THAT WOULD INDICATE THE FORCE REQUIRED TO BREAK A TAIL LENS. I BELIEVE THE LENS WERE INSTALLED IMPROPERLY AND THE STRESS FINALLY CAUSED THE PLASTIC TO BREAK. TO MY SURPRISE I GOT A CALL FROM THE SERVICE REPRESENTATIVE SAYING THE LEFT LENS WAS BROKEN AS WELL. SHE SAID THEY BELIEVE SOMEONE ATTEMPTED TO STEAL THE LENS. SHE SAID THERE IS A SMALL MARK NEAR ONE OF THE LENS. I DID NOT NOTICE THE MARK WHEN I TOOK THE CAR IN FOR SERVICE. HOWEVER, IF IT WAS SO SMALL FOR ME TO NOTICE THERE IS NO WAY SOMEONE COULD HAVE ATTEMPTED TO PRY OFF THE LENS WITH ENOUGH FORCE TO BEAK 4 LARGE BOLTS WITHOUT LEAVING A HIGHLY NOTICEABLE MARK (S) ON THE CAR. THE MARKS SHE IS REFERRING COULD HAVE BEEN FROM MY ATTEMPT TO PUSH THE LENS BACK INTO THE HOUSING SO THAT I COULD DRIVE IT TO THE DEALERSHIP. I NOTICED I AM THE 14TH PERSON TO REPORT THIS TO YOUR AGENCY. MY CONCERNS ARE: 1. I PAID OVER 400.00 TO REPAIR WHAT SHOULD HAVE BEEN A WARRANTY REPAIR AND 2. I HAVE ANOTHER 2011 SONATA AND I HAVE LIABILITY CONCERNS SHOULD THE SECOND CAR EXPERIENCE THE SAME ISSUE. IF A TAIL LENS WEIGHING A POUND OR TWO FLIES OFF INTO A CAR FOLLOWING ME AT 50 OR 60 MILES AN HOUR AND THE DRIVER BEHIND ME REACTS HE OR SHE COULD END UP GETTING HURT OR KILLED. PLEASE LOOK INTO THIS. I KEPT ALL THE PARTS I HAVE PICTURES OF THE NEW LENS INSTALLED AND THE OLD LENS THAT ARE BROKEN. I WILL EVEN MAIL ONE OF THE DAMAGE ONES TO YOU TO INSPECT AT MY COST. *TR

NHTSA ODI #10526418

38,000 miles · Jul 11, 2013

Exterior Lighting

WHILE DRIVING THE CAR ON THE HIGHWAY THE BACK DRIVERS SIDE TAIL LIGHT FLEW OFF THE CAR AND INTO TRAFFIC. I WAS ABLE TO RETRIEVE THE TAILLIGHT AND THE PLASTIC HOLDING ALL 4 BOLTS IN PLACE WERE BROKEN. I READ ONLINE AND THERE ARE SEVERAL OTHER INCIDENTS OF THIS SO I FEEL I NEEDED TO REPORT IT TO PREVENT ANY ACCIDENTS IN THE FUTURE…

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NHTSA ODI #10524385

Official recalls

18V934000 · Engine; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Dec 28, 2018

Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2013-2014 Santa Fe Sport vehicles previously repaired under recall numbers 15V-568 and 17V-226. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned, or improperly torqued during the engine replacement procedure, allowing fuel to leak from the pipe.

Consequence & remedy

Consequence: A fuel leak in the presence of an ignition source can increase the risk of a fire.

Remedy: Hyundai will notify owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began March 1, 2019. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's recall number for this recall is 180.

Additional source detail variants (2)

Engine

Consequence: A fuel leak in the presence of an ignition source can increase the risk of a fire.

Remedy: Hyundai will notify owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began March 1, 2019. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's recall number for this recall is 180.

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Consequence: A fuel leak in the presence of an ignition source can increase the risk of a fire.

18V137000 · Air Bags; Air Bags: Air Bag/restraint Control Module; Air Bags:side/window; Seat Belts:pretensioner

Feb 27, 2018

Hyundai Motor America (Hyundai) is recalling certain 2011-2013 Sonata and 2011-2012 Sonata Hybrid vehicles. On February 27, 2018, Hyundai Motor Company (Hyundai) notified NHTSA that they were recalling 154,753 model year 2011 Sonata vehicles. On April 18, 2018, Hyundai expanded the recall to include an additional 425,305 model year 2012-2013 Sonata and 2011-2012 Sonata Hybrid vehicles. In the event of a crash, the air bag control unit (ACU) may short circuit, preventing the frontal air bags, seat belt pretensioners, and side air bags from deploying.

Consequence & remedy

Consequence: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.

Remedy: Hyundai will notify owners, and dealers will install an external wire filter kit, free of charge. The recall began October 15, 2018. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 174.

Additional source detail variants (4)

Air Bags: Air Bag/restraint Control Module

Consequence: If the frontal air bags, seat belt pretensioners, and side air bags are disabled, there is an increased risk of injury to the vehicle occupants in the event of a vehicle crash that necessitates deployment of these safety systems.

Remedy: Hyundai will notify owners, and dealers will install an external wire filter kit, free of charge. The recall began October 15, 2018. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 174.

Seat Belts:pretensioner

Air Bags:side/window

Air Bags

17V617000 · Seat Belts:front:anchorage; Seat Belts:pretensioner

Oct 4, 2017

Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2011-2015 Sonata Hybrid vehicles previously repaired under recall campaign 17V-152. The seat belt linkages for both front seat belts may detach from the seat belt anchor pretensioners.

Consequence & remedy

Consequence: If the seat belt linkage detaches from the seat belt anchorage, it can not properly restrain the occupant in the event of a crash, increasing the risk of injury.

Remedy: Hyundai will notify owners, and dealers will again verify the connection between the seat belt linkage and the pretensioner and additionally install a warning label to prevent future seat belt linkage detachment, free of charge. The recall began November 6, 2017. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 169.

Additional source detail variants (2)

Seat Belts:pretensioner

Consequence: If the seat belt linkage detaches from the seat belt anchorage, it can not properly restrain the occupant in the event of a crash, increasing the risk of injury.

Remedy: Hyundai will notify owners, and dealers will again verify the connection between the seat belt linkage and the pretensioner and additionally install a warning label to prevent future seat belt linkage detachment, free of charge. The recall began November 6, 2017. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 169.

Seat Belts:front:anchorage

Consequence: If the seat belt linkage detaches from the seat belt anchorage, it can not properly restrain the occupant in the event of a crash, increasing the risk of injury.

17V152000 · Seat Belts:front:anchorage

Mar 8, 2017

Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2011-2015 Sonata Hybrid vehicles. In the affected vehicles, the seat belt linkages for both front seat belts may detach from the seat belt anchor pretensioners.

Consequence & remedy

Consequence: In the event of a crash, if the seat belts detach from the anchor pretensioners, it can increase the risk of injury.

Remedy: Hyundai will notify owners and dealers will inspect the connection between the seat belt linkages and the seat belt anchor pretensioners, repairing them as necessary, free of charge. The recall is expected to begin April 7, 2017. Owner's may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for the recall is 160.

16V190000 · Steering:electric Power Assist System

Apr 5, 2016

Hyundai Motor Company (Hyundai) is recalling certain model year 2011 Sonata vehicles manufactured December 11, 2009, to October 31, 2010. In the affected vehicles, the Electronic Power Steering (EPS) circuit board may be damaged and result in a loss of power steering assist.

Consequence & remedy

Consequence: With a loss of power steering assist, extra steering effort will be required, especially at lower speeds, increasing the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will replace the EPS control unit, free of charge. The recall began May 30, 2016. Owners may contact Hyundai customer service at 1-855-371-9640. Hyundai's number for this recall is 143.

15V759000 · Exterior Lighting:brake Lights:switch

Nov 16, 2015

Hyundai Motor America (Hyundai) is recalling certain model 2011-2012 Sonata vehicles. The brake pedal stopper pad can deteriorate allowing the brake light switch plunger to remain extended when the brake pedal is released.

Consequence & remedy

Consequence: If the brake light switch plunger does not retract as it should when the brake pedal is not being pressed, the brake lights may stay illuminated preventing accurate communication to rearward following vehicles that the vehicle is slowing or stopping. Additionally, if the brake switch plunger is not retracted, then the transmission can be shifted out of PARK without depressing the brake pedal. Either condition increases the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will replace the brake pedal stopper pad with an improved part, free of charge. The recall began on January 6, 2016. Owners may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for this recall is 136.

15V629000 · Suspension:front:springs:coil Springs

Oct 7, 2015

Hyundai Motor America (Hyundai) is recalling certain model year 2011 Elantra vehicles manufactured November 12, 2010, to March 31, 2011, and Sonata vehicles manufactured December 11, 2009, to February 28, 2010, originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Road salt may corrode the front coil springs, possibly resulting in the coil springs fracturing.

Consequence & remedy

Consequence: If a front coil spring fractures, it may contact the tire, possibly puncturing it, increasing the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will replace the front coil springs, free of charge. Interim notifications were mailed on November 17, 2015. The recall began on January 6, 2016. Owners may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for this recall is 133. Note: Vehicles that were previously registered in salt belt states but are currently registered elsewhere are eligible to be inspected and repaired.

15V568000 · Engine

Sep 10, 2015

Hyundai Motor America (Hyundai) is recalling certain model year 2011-2012 Sonata vehicles manufactured December 11, 2009, to April 12, 2012 at Hyundai Motor Manufacturing Alabama and equipped with either a 2.0 liter or 2.4 liter Gasoline Direct injection engine. In the affected vehicles, metallic debris may not have been fully removed during manufacturing of the engine crankshaft. If the debris was not completely removed, oil flow may be restricted through the connecting rod bearings, causing connecting rod damage. A worn connecting rod bearing will produce a metallic, cyclic knocking noise from the engine and possible engine failure.

Consequence & remedy

Consequence: Engine failure would result in a vehicle stall, increasing the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will inspect the vehicles and replace the engine assembly, as necessary, free of charge. Additionally, Hyundai Motor America will increase the warranty for the engine sub-assembly (short block) to 10 years/120,000 miles for both original and subsequent owners of 2011 and 2012 Sonatas manufactured at Hyundai Motor Manufacturing Alabama equipped with 2.0 liter and 2.4 liter Gasoline Direct injection engines. Interim notifications were mailed to owners starting on October 8, 2015. A second notification will be mailed when parts are available. Owners may contact Hyundai customer service at 1-855-671-3059 or by visiting www.HyundaiUSA.com/Campaign132. Hyundai's number for this recall is 132.

14V433000 · Service Brakes, Hydraulic

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model year 2011 Sonata vehicles manufactured from December 11, 2009, through September 1, 2010. The affected vehicles may experience a brake fluid leak from the two brake lines that connect the brake system's master cylinder to the Hydraulic Electronic Control Unit (HECU) due to insufficient seal between the inner brake hose and metal brake line fitting.

Consequence & remedy

Consequence: If the brake lines leak brake sufficient fluid, the brake warning lamp in the instrument cluster will illuminate and longer stopping distance will be required, increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will replace the brake hoses with a revised service part, free of charge. The recall began in September 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 122.

14V434000 · Power Train:automatic Transmission

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model year 2011-2014 Sonata vehicles manufactured December 11, 2009, through May 29, 2014. In the affected vehicles, the transmission shift cable may detach from from the shift lever pin.

Consequence & remedy

Consequence: If the transmission shift cable detaches, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver parks the vehicle, despite selecting the 'PARK' position, the transmission may not be in 'PARK.' If the vehicle is not in the 'PARK' position and the parking brake is not applied, there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Hyundai will notify owners, and dealers will inspect and, as necessary, repair the connection between the shift cable and shift lever, free of charge. The recall began in September 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 123.

13V113000 · Exterior Lighting:brake Lights:switch

Apr 1, 2013

Hyundai Motor Company (Hyundai) is recalling certain model year 2006-2009 Accent, model year 2007-2011 Azera, Sonata and Sante Fe,2006-2011 Tucson, 2009-2011 Elantra Touring, 2007-2010 Elantra, 2008-2011 Veracruz, 2009-2011 Genesis, 2010-2011 Genesis Coupe, 2007-2008 Entourage, and 2006-2008 Tiburon vehicles. Originally, in April 2013, Hyundai recalled 1,059,824 model year 2007-2009 Accent and Tucson, model year 2007-2010 Elantra, model year 2007-2011 Santa Fe, model year 2008-2009 Veracruz, model year 2010-2011 Genesis Coupe, and model year 2011 Sonata vehicles. In September 2013, Hyundai informed the agency that it was adding more vehicles to this campaign, representing an additional 652,512 units. The total number of vehicles being recalled is now 1,712,336. In the affected vehicles, the stop lamp switch may malfunction. A malfunctioning stop lamp switch may cause the brake lights to not illuminate when the brake pedal is depressed or may cause an inability to deactivate the cruise control by depressing the brake pedal. Additionally, a malfunctioning stop lamp switch may also result in intermittent operation of the push-button start feature, affect the operation of the brake transmission shift interlock feature, preventing the shifter from being moved out of the PARK position and cause the Electronic Stability Control (ESC) malfunction light to illuminate.

Consequence & remedy

Consequence: Failure to illuminate the stop lamps during braking or inability to disengage the cruise control could increase the risk of a crash. Additionally, when the ignition is in the 'ON' position, the transmission shifter may be able to be moved out of Park without first applying the brake. This may lead to unintentional movement of the car which may increase the risk of a crash.

Remedy: Hyundai will notify owners, and dealers will replace the stop lamp switch, free of charge. The safety recall began on April 22, 2013. Owners may contact Hyundai at 1-800-633-5151. Hyundai's recall campaign number is 110.

10V457000 · Steering:gear Box:shaft Sector

Oct 1, 2010

HYUNDAI IS RECALLING CERTAIN MODEL YEAR 2011 SONATA VEHICLES MANUFACTURED FROM DECEMBER 11, 2009, THROUGH SEPTEMBER 10, 2010. ON SOME OF THESE VEHICLES THE STEERING COLUMN INTERMEDIATE SHAFT UNIVERSAL JOINT CONNECTIONS MAY HAVE BEEN EITHER IMPROPERLY ASSEMBLED OR INSUFFICIENTLY TIGHTENED.

Consequence & remedy

Consequence: IMPROPER ASSEMBLY OR INSUFFICIENT TIGHTENING OF THE CONNECTIONS COULD RESULT IN A COMPLETE SEPARATION OR COMPROMISED ATTACHMENT OF THE CONNECTIONS, SUCH THAT THE DRIVER COULD EXPERIENCE A LOSS OF, OR REDUCTION IN, STEERING CAPABILITY INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE STEERING COLUMN INTERMEDIATE SHAFT UNIVERSAL JOINT CONNECTIONS FOR PROPER ASSEMBLY AND TORQUE. IN ADDITION DEALERS WILL UPDATE THE POWER STEERING SOFTWARE FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 11, 2010. OWNERS MAY CONTACT HYUNDAI CUSTOMER SERVICE CENTER AT 1-787-999-3333.

10V426000 · Steering:gear Box:shaft Sector

Sep 20, 2010

Consequence & remedy

Remedy: DEALERS WILL INSPECT THE STEERING COLUMN INTERMEDIATE SHAFT UNIVERSAL JOINT CONNECTIONS FOR PROPER ASSEMBLY AND TORQUE. IN ADDITION DEALERS WILL UPDATE THE POWER STEERING SOFTWARE FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING OCTOBER 2010. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

10V070000 · Latches/locks/linkages:doors:latch

Mar 2, 2010

HYUNDAI-KIA HAS NOTIFIED NHTSA ABOUT A DEFECT IN CERTAIN MODEL YEAR 2011 SONATA VEHICLES MANUFACTURED FROM DECEMBER 11, 2009 THROUGH FEBRUARY 15, 2010. THE FRONT INSIDE DOOR LOCK SWITCH CAN REMAIN IN THE UNLATCHED POSITION.

Consequence & remedy

Consequence: THE DOOR MAY NOT BE IN THE LOCKED POSITION AND MAY OPEN WHILE THE VEHICLE IS IN MOTION, POSSIBLY RESULTING IN INJURY TO THE DRIVER OR PASSENGER.

Remedy: HYUNDAI-KIA WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES BY REPLACING LATCHES AFFECTED BY THIS RECALL CAMPAIGN FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MARCH 12, 2010. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP22003 · Loss Of Motive Power

Opened Sep 12, 2022 · Closed Dec 12, 2023

Status: closed (inferred from source dates) · Engine

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

EA21003 · Engine Fires

Opened Dec 22, 2021 · Closed Feb 5, 2024

Status: closed (inferred from source dates) · Engine

On March 29, 2019, the Office of Defects Investigation (ODI) opened two Preliminary Evaluations (PE19-003 on Hyundai and PE19-004 on Kia) to broadly investigate incidents of non-crash fires (regardless of origin or operational status of the vehicle) on various model year Hyundai and Kia vehicles. During the PE investigations, Hyundai and Kia issued several recalls to address vehicle fires, including those due to engine failures involving various engine types. The remedies for the engine failure recalls typically involve engine inspection (to detect existing damage), and if necessary, engine replacement. Additionally, both manufacturers have been installing an engine control software modification known as Knock Sensor Detection Software (KSDS) which is intended to detect impending engine failure, alert the driver, and limit engine power (to lessen likelihood of engine failure).KSDS is being installed under recalls and non-safety field actions, and both companies have extended limited engine warranties (see recall files). On December 22, 2021, ODI upgraded PE19-003 and PE19-004 to this Engineering Analysis (EA21-003, covering both Hyundai and Kia) to evaluate the scope of the prior recalls related to engine failures/fires and the efficacy of the recall remedies for the recalls, as well as the long-term viability of related programs and non-safety field actions being conducted by Hyundai and Kia. The former issue involved approximately 550,000 MY 2013 Hyundai Elantra, MY 2011 Kia Sorento, and MY 2012-2015 Kia Rio. The latter issue involved approximately 2.5 million recalled vehicles, which have been identified as displaying potential remedy concerns: Hyundai recalls 15V-568, 17V-226, 20V-746, and 21V-727; and Kia recalls 17V-224, 19V-120, 20V-750, and 21V-844. Regarding the recall scope issue, among all of the scope vehicles identified at EA opening, ODI found only the MY 2011 Kia Sorento vehicles equipped with both the Theta II 2.4L 4-cylinder Multi-Point Injection (MPI) and the Lambda II 3.5L 6-cylinder MPI engines experienced relatively high rates of reported fires. In December 2023, Kia issued recall 23V-877 that will cover about 80,000 MY 2011 Kia Sorento vehicles equipped with the Theta II 2.4L MPI engines. The remedy will involve an inspection, and if necessary, a replacement of the engine, as well as the installation of KSDS. It should be noted that in 2021 these vehicles were included in a KSDS product improvement campaign with warranty extension. For the MY 2011 Sorento vehicles equipped with the Lambda II 3.5L engines, ODI believes that future engine failures/fires involving these vehicles will likely be due to a lax in adhering to the proper or scheduled engine maintenance (regular engine oil changes), rather than a design or manufacturing engine issue. Regarding the issue of the efficacy of the recall remedies, ODI found the majority of the recalled Hyundai and Kia vehicles, by model, experienced lower reported fire rates after the remedies were applied. Furthermore, ODI found that for most vehicles that did not receive the recall remedies, by model, experienced relatively high fire rates. To address this problem, Hyundai informed ODI in December 2023, that it will renotify all of its owners covered by the Hyundai recalls of engine failures/fires every 8 months for the next 3 years. In December 2023, Kia stated that it will renotify the majority of its owners every 8 months for the next 3 years.Several previously recalled Kia models are excluded from the renotification due to their lower reported rates of engine fires. Overall, the renotification actions will help to increase the recall completion rates, thus reduce the frequency of engine fires in the future. In view of the recall action being taken by Kia and renotification actions being taken by both Kia and Hyundai, ODI is closing this Engineering Analysis. Also, both companies have been released from the 2020-iniated Consent Orders (Kia since November 2022 and Hyundai since November 2023). The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

DP21003 · Throttle Control System Vulnerabilities

Opened Nov 12, 2021 · Closed Jun 20, 2023

Status: closed (inferred from source dates) · Vehicle Speed Control:throttle

The Office of Defects Investigation (ODI) of the National Highway Traffic Safety Administration (NHTSA) received a petition letter dated October 10, 2021, requesting an investigation of possible defects in the electronic throttle control (ETC) system on certain Kia vehicles resulting in the opening of DP21-003. Accordingly, Model Year (MY) 2005-2016 Kia Optima/K5, MY 2006-2015 Kia Sorento, MY 2007-2016 Hyundai Elantra, MY 2007-2016 Hyundai Santa Fe, MY 2006-2015 Hyundai Sonatas are all part of the subject population. The petition was originally filed as a Vehicle Owner Questionnaire that can be reviewed at NHTSA.gov under reference (ODI) number 11439675.On November 12, 2021, ODI opened Defect Petition DP21-003 to evaluate the petitioner?s request. ODI performed trend analyses of the VOQs related to vehicle speed control issues for all the subject vehicles and found that none of the 52 Model/Model Year Hyundai/Kia vehicles demonstrated any actionable trend that warranted an investigation.Petitioners submitted 1119 VOQs and non-VOQ cases in which sudden uncommanded acceleration (SUA) or loss of motive power (LOMP) incidents were alleged.For the 1119 reports, 220 were incidents involving crashes, from which 69 subject Hyundai-Kia vehicles were inspected by Hyundai/Kia dealer technicians, Hyundai/Kia engineers, and/or third-party representatives.ODI found the inspections identified no vehicle defects related to the ETC system.Of the 220 crash-involved reports, 13 Event Data Recorder (EDR) records were downloaded successfully and 11 of those indicated driver error: (i.e.) pedal misapplication.A condition where the accelerator pedal is mistakenly applied instead of the brake pedal when the driver wants to stop the vehicle.In addition, ODI reviewed a scientific journal paper published in Forensic Science International in 2016 by Mr. Park et al ., as well as related test videos. ODI does not believe there is any evidence of uncontrollable SUA occurrences in any of the tests reviewed. NHTSA's Office of Vehicle Safety Compliance (OVSC) reviewed the allegations regarding the potential noncompliance with Federal Motor Vehicle Safety Standard No. 124.Based on the information provided, the Agency concludes there is insufficient information for us to determine if a possible non-compliance exists.Finally, both Hyundai and Kia informed ODI that all their vehicles manufactured after 2012 were equipped with an ETC management system, in which the engine speed will go to idle when the system sees signals from both the brake pedal and accelerator pedal at the same time; this is commonly known as the brake-throttle override system.After thoroughly assessing the material submitted by the petitioner, information already in NHTSA's possession, information submitted by Hyundai and Kia in response to an Information Request letter, and the potential risks to safety implicated by the petitioner's allegation, NHTSA does not believe that a formal investigation is warranted. After full consideration of appropriate factors, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA?s reasons for denial of the petition will be published.

PE19003 · Non-crash Vehicle Fires

Opened Mar 29, 2019 · Closed Dec 22, 2021

Status: closed (inferred from source dates) · Electrical System; Electrical SYSTEM:12V/24V/48V Battery; Electrical SYSTEM:12V/24V/48V Battery:cables; Electrical System:alternator/generator/regulator; Electrical System:starter Assembly; Electrical System:starter Assembly:relay; Electrical System:starter Assembly:solenoid; Electrical System:wiring; Electrical System:wiring: Rear Compartment/trunk; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers; Electrical System:wiring:interior/under Dash; Engine; Engine And Engine Cooling; Engine And Engine Cooling:cooling System; Engine And Engine Cooling:cooling System:fan; Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings; Engine And Engine Cooling:cooling System:radiator Assembly; Engine And Engine Cooling:engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:engine:gasoline; Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys; Engine And Engine Cooling:engine:gasoline:turbo/supercharger; Engine And Engine Cooling:engine:other Fuel Types:turbo/supercharger; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control ; Engine And Engine Cooling:exhaust System:emission Control:catalytic Convertor; Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Engine And Engine Cooling:exhaust System:emission Control:gas Recirculation Valve (egr Valve); Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe; Exterior Lighting; Exterior Lighting:back Up Lights; Exterior Lighting:back Up Lights:switch; Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch; Exterior Lighting:fog Lights; Exterior Lighting:fog Lights:switch; Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:hazard Flashing Warning Lights:unit; Exterior Lighting:headlights; Exterior Lighting:headlights:concealment Devices; Exterior Lighting:headlights:high/low Beam Dimmer Switch; Exterior Lighting:headlights:switch; Exterior Lighting:tail Lights; Exterior Lighting:tail Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit; Exterior Lighting:turn Signal:switch; Fuel System, Gasoline; Fuel System, Gasoline:delivery; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Unknown Or Other

During this Preliminary Evaluation (PE), the Office of Defects Investigation (ODI) assessed the scope, frequency and potential safety-related consequences of non-crash vehicle fires caused by both engine failures and failures of other vehicle systems/components in model year (MY) 2011-2014 Hyundai Sonata and Santa Fe vehicles equipped with Theta II and Lambda II engines (approximately 1.3 million vehicles). ODI also reviewed field data of other Hyundai vehicles equipped with Theta II, Gamma, Nu and Lambda engines (approximately 4.8 million). As a result of this PE, Hyundai has issued NHTSA Recalls 20V-746 and 21V-727 to address potential engine failures and fires in certain Hyundai vehicles equipped with various engine types. Additional information on these and other related recall actions is available in the downloadable version of this resume available at NHTSA.gov. In addition, ODI has upgraded this PE to an Engineering Analysis (EA) 21-003 which will focus on potential recall scope concerns and recall remedy concerns related to the engine failure rewlated recalls mentioned above and conducted previously. See the EA21-003 Opening Resume available at NHTSA.gov for more information. Also available in the downloadable version of this resume is a list of the reference numbers for the 302 ODI reports, or Vehicle Owner Questionnaires (VOQs), cited above which ODI received through mid-November 2021. Note that the Manufacturer reports cited above are customer complaints received through March 2019.

Additional source detail variants (432)

Electrical SYSTEM:12V/24V/48V Battery:cables

Electrical SYSTEM:12V/24V/48V Battery

Electrical System:alternator/generator/regulator

Electrical System

Electrical System:starter Assembly

Electrical System:starter Assembly:relay

Electrical System:starter Assembly:solenoid

Electrical System:wiring:front Underhood

Electrical System:wiring:fuses And Circuit Breakers

Electrical System:wiring

Electrical System:wiring:interior/under Dash

Electrical System:wiring: Rear Compartment/trunk

Engine And Engine Cooling:cooling System:fan

Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings

Engine And Engine Cooling:cooling System

Engine And Engine Cooling:cooling System:radiator Assembly

Engine And Engine Cooling:engine:diesel

Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys

Engine And Engine Cooling:engine:gasoline

Engine And Engine Cooling:engine:gasoline:turbo/supercharger

Engine And Engine Cooling:engine

Engine And Engine Cooling:engine:other Fuel Types:turbo/supercharger

Engine And Engine Cooling:exhaust System:emission Control:catalytic Convertor

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

Engine And Engine Cooling:exhaust System:emission Control:gas Recirculation Valve (egr Valve)

Engine And Engine Cooling:exhaust System:emission Control

Engine And Engine Cooling:exhaust System

Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

Engine And Engine Cooling

Engine

Exterior Lighting:back Up Lights

Exterior Lighting:back Up Lights:switch

Exterior Lighting:brake Lights

Exterior Lighting:brake Lights:switch

Exterior Lighting:fog Lights

Exterior Lighting:fog Lights:switch

Exterior Lighting:hazard Flashing Warning Lights

Exterior Lighting:hazard Flashing Warning Lights:switch

Exterior Lighting:hazard Flashing Warning Lights:unit

Exterior Lighting:headlights:concealment Devices

Exterior Lighting:headlights:high/low Beam Dimmer Switch

Exterior Lighting:headlights

Exterior Lighting:headlights:switch

Exterior Lighting

Exterior Lighting:tail Lights

Exterior Lighting:tail Lights:switch

Exterior Lighting:turn Signal:flasher Unit

Exterior Lighting:turn Signal

Exterior Lighting:turn Signal:switch

Fuel System, Gasoline:delivery:fuel Pump

Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Fuel System, Gasoline:delivery

Fuel System, Gasoline

Unknown Or Other

DP18003 · Non-crash Vehicle Fires

Opened Aug 21, 2018 · Closed May 10, 2019

Status: closed (inferred from source dates) · Electrical System; Electrical System: Instrument Cluster/panel; Electrical SYSTEM:12V/24V/48V Battery; Electrical SYSTEM:12V/24V/48V Battery:cables; Electrical System:alternator/generator/regulator; Electrical System:ignition; Electrical SYSTEM:IGNITION:ANTI-THEFT:CONTROL Module; Electrical System:ignition:module; Electrical System:ignition:switch; Electrical System:propulsion System:traction Battery; Electrical System:starter Assembly; Electrical System:starter Assembly:relay; Electrical System:starter Assembly:solenoid; Electrical System:wiring; Electrical System:wiring: Rear Compartment/trunk; Electrical System:wiring:front Underhood; Electrical System:wiring:fuses And Circuit Breakers; Electrical System:wiring:interior/under Dash; Engine; Engine And Engine Cooling; Engine And Engine Cooling:cooling System; Engine And Engine Cooling:cooling System:fan; Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings; Engine And Engine Cooling:cooling System:radiator Assembly; Engine And Engine Cooling:engine; Engine And Engine Cooling:engine:gasoline; Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys; Engine And Engine Cooling:engine:gasoline:turbo/supercharger; Engine And Engine Cooling:engine:other Fuel Types:turbo/supercharger; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control ; Engine And Engine Cooling:exhaust System:emission Control:catalytic Convertor; Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv); Engine And Engine Cooling:exhaust System:emission Control:gas Recirculation Valve (egr Valve); Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe; Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch; Exterior Lighting:fog Lights; Exterior Lighting:fog Lights:switch; Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:hazard Flashing Warning Lights:unit; Exterior Lighting:headlights; Exterior Lighting:headlights:concealment Devices; Exterior Lighting:headlights:high/low Beam Dimmer Switch; Exterior Lighting:headlights:switch; Exterior Lighting:tail Lights; Exterior Lighting:tail Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit; Exterior Lighting:turn Signal:switch; Unknown Or Other

In a letter dated June 11, 2018, the Center for Auto Safety (CAS) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a safety defect investigation into non-collision related fires on model year (MY) 2011-2014 Kia Optima and Sorento, and Hyundai Sonata and Santa Fe vehicles. In a letter dated July 24, 2018, CAS requested that MY 2010-2015 Kia Soul vehicles be added to the petition. CAS stated that there is a higher number of complaints to NHTSA regarding non-crash fires on these vehicles compared to other similar vehicles. The Office of Defects Investigation (ODI) had already opened Recall Queries (RQ17-003 and RQ17-004) on all Kia and Hyundai vehicles equipped with Theta II engines for engine failures that may cause stalling and fires.The queries cover most of the petition subject Optima, Sorento, Sonata, and Santa Fe vehicles but not any of the subject Soul vehicles.On August 21, 2018, ODI opened a Defect Petition (DP18-003) to evaluate whether to grant or deny the CAS petition. ODI sent Information Request letters to Kia and Hyundai (September and October 2018) requesting information on all engine and non-engine related fires in the petition vehicles.ODI performed extensive analysis on the information obtained from Kia and Hyundai. During the DP18-003 analysis, Kia and Hyundai each initiated three additional safety recalls related to engine compartment fires on certain petitioned and non-petitioned vehicles (nearly 740,000 total vehicles: Recalls 18V-907, 18V-934, 19V-101, 19V-063, 19V-120, and 19V-204). Based on ODI?s review of the applicable materials, including responses to Information Requests sent to multiple manufacturers, Vehicle Owner Questionnaires (VOQ), and Early Warning Data, NHTSA decided to grant the petition.The CAS petition was granted on March 29, 2019. Preliminary Evaluations (PE19-003 on Hyundai and PE19-004 on Kia) have been opened to assess the scope, frequency, and potential safety-related consequences of alleged defects relating to non-collision vehicle fires in the 2011-2014 Kia Optima and Sorento, 2011-2014 Hyundai Sonata and Santa Fe, and 2010-2015 Kia Soul.Attached is a list of the reference numbers for the 404 VOQs cited above.

Additional source detail variants (208)

Electrical SYSTEM:12V/24V/48V Battery:cables

Electrical SYSTEM:12V/24V/48V Battery

Electrical System:alternator/generator/regulator

Electrical System

Electrical SYSTEM:IGNITION:ANTI-THEFT:CONTROL Module

Electrical System:ignition

Electrical System:ignition:module

Electrical System:ignition:switch

Electrical System: Instrument Cluster/panel

Electrical System:propulsion System:traction Battery

Electrical System:starter Assembly

Electrical System:starter Assembly:relay

Electrical System:starter Assembly:solenoid

Electrical System:wiring:front Underhood

Electrical System:wiring:fuses And Circuit Breakers

Electrical System:wiring

Electrical System:wiring:interior/under Dash

Electrical System:wiring: Rear Compartment/trunk

Engine And Engine Cooling:cooling System:fan

Engine And Engine Cooling:cooling System:hoses/lines/piping/fittings

Engine And Engine Cooling:cooling System

Engine And Engine Cooling:cooling System:radiator Assembly

Engine And Engine Cooling:engine:gasoline:belts And Associated Pulleys

Engine And Engine Cooling:engine:gasoline

Engine And Engine Cooling:engine:gasoline:turbo/supercharger

Engine And Engine Cooling:engine

Engine And Engine Cooling:engine:other Fuel Types:turbo/supercharger

Engine And Engine Cooling:exhaust System:emission Control:catalytic Convertor

Engine And Engine Cooling:exhaust System:emission Control:crankcase (pcv)

Engine And Engine Cooling:exhaust System:emission Control:gas Recirculation Valve (egr Valve)

Engine And Engine Cooling:exhaust System:emission Control

Engine And Engine Cooling:exhaust System

Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe

Engine And Engine Cooling

Engine

Exterior Lighting:brake Lights

Exterior Lighting:brake Lights:switch

Exterior Lighting:fog Lights

Exterior Lighting:fog Lights:switch

Exterior Lighting:hazard Flashing Warning Lights

Exterior Lighting:hazard Flashing Warning Lights:switch

Exterior Lighting:hazard Flashing Warning Lights:unit

Exterior Lighting:headlights:concealment Devices

Exterior Lighting:headlights:high/low Beam Dimmer Switch

Exterior Lighting:headlights

Exterior Lighting:headlights:switch

Exterior Lighting:tail Lights

Exterior Lighting:tail Lights:switch

Exterior Lighting:turn Signal:flasher Unit

Exterior Lighting:turn Signal

Exterior Lighting:turn Signal:switch

Unknown Or Other

PE18003 · Air Bags May Be Disabled During Crash

Opened Mar 16, 2018 · Closed Aug 30, 2019

Status: closed (inferred from source dates) · Air Bags; Air Bags: Air Bag/restraint Control Module; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module; Air Bags:side/window; Seat Belts:pretensioner

The Office of Defects Investigation (ODI) opened PE18-003 on 3/16/18 to investigate incidents involving crashes, resulting in significant collision related damage, where the frontal airbags failed to deploy. ODI reviewed complaint data, available design, test, and field data on the model year (MY) 2011 Hyundai Sonata, MY 2012-2013 Kia Forte and Forte Koup vehicles. ODI also evaluated data from the automotive air bag system supplier, ZF-TRW (ZF), to review vehicles that may contain the same air bag control unit (ACU) used in the subject vehicles. Hyundai Motor America (HMA) issued recall No. 18V-137 for MY 2011-2013 Sonata and MY 2012 Sonata Hybrid vehicles. Kia Motors America (KMA) issued recall No. 18V-363 for MY 2010-2013 Kia Forte and Forte Koup, MY 2011-2013 Optima, MY 2011-2012 Optima Hybrid, and MY2011-2012 Sedona vehicles. The two recalls address vehicles containing ACUs manufactured without adequate circuit protection by installing a wire harness filter kit to prevent internal damage to the ACU. In the event of a crash, ACU damage may result in the disablement of the vehicle's airbags. Each respective manufacturer has mailed letters to affected vehicle owners informing them of the remedy and its availability. ODI plans to evaluate the susceptibility of the subject ACU to electrical signals, as well as other vehicle factors that can either lead to, or reduce the likelihood of, an electrical overstress event in other vehicles manufactured with the subject ZF ACU.Accordingly, this Preliminary Evaluation has been upgraded to an Engineering Analysis (EA19-001), to expand the scope of the investigation to include the Tier-one supplier and any manufacturers who installed the subject ACU in production vehicles. Additional information is available with the closing resume available at NHTSA.gov (see Associated Documents).The ODI complaints cited above can be viewed at www.NHTSA.gov under the following ODI identification numbers: 10781050, 10849839, 11099038, 11080341.

Additional source detail variants (21)

Air Bags: Air Bag/restraint Control Module

Air Bags:frontal:driver Side:inflator Module

Air Bags:frontal

Air Bags:frontal:passenger Side:inflator Module

Air Bags

Air Bags:side/window

Seat Belts:pretensioner

RQ17004 · Scope And Timeliness

Opened May 18, 2017 · Closed Dec 22, 2021

Status: closed (inferred from source dates) · Engine

NHTSA opened Recall Query (RQ) 17-004 to investigate the timeliness and scope of Hyundai?s Theta II GDI engine recalls (Recall Nos. 15V-568 and 17V-226), and Hyundai?s compliance with reporting requirements. On November 23, 2020, the Agency entered into a Consent Order with Hyundai to administratively resolve NHTSA?s assertions of violations of law in connection with RQ17-004. NHTSA?s assertions included that Hyundai may be liable for civil penalties on multiple grounds, including the untimeliness of Recall Nos. 15V-568 and 17V-226, inaccuracies in Hyundai?s recall reports, and that a required report describing potential safety-related issues contained certain inaccuracies or omissions.Under the Consent Order, Hyundai agreed to a total civil penalty of $140,000,000. The total civil penalty included payment of $54,000,000 as a Non-Deferred Amount. Hyundai also agreed to a sum of $46,000,000 as an Abeyance Amount to be deferred and held in abeyance pending its satisfactory completion, as reasonably determined by NHTSA, of the requirements of the Consent Order.Additionally, Hyundai agreed to a $40,000,000 Performance Obligation Amount to be expended by Hyundai to fulfill specified Safety Data Analytics Infrastructure obligations and Test and Inspection Laboratory obligations. The Consent Order also includes other terms designed to enhance Hyundai?s safety practices, and requires Hyundai to retain a Third-Party Auditor who directly reports to NHTSA.Other than RQ17-004, the Consent Order is not intended to affect any other current or future investigation which may involve vehicles equipped with Theta II GDI engines. In particular, Engineering Analysis (EA) 21-003 (which is upgraded from Preliminary Evaluation (PE) 19-003) continues NHTSA?s evaluation of certain performance and design issues relating to the Theta II and other engines.Nothing in the Consent Order discharges Hyundai from any obligation to comply with the Safety Act or regulations thereunder, including the obligation to carry out recalls in accordance with law, and to initiate a recall upon any future determination by Hyundai, or upon any finally adjudicated order from NHTSA, that vehicles equipped with Theta II GDI engines contain a defect related to motor vehicle safety or do not comply with an applicable FMVSS.This RQ is closed. Closure of this RQ has no bearing on the terms of the Consent Order, including Hyundai's ongoing performance obligations, and does not represent a determination by the agency as to Hyundai?s performance under the Consent Order to date.

Additional source detail variants (2)

Engine

PE10035 · Steering Shaft Separation

Opened Aug 27, 2010 · Closed Feb 7, 2011

Status: closed (inferred from source dates) · Steering; Steering:column

The Office of Defects Investigation (ODI) is aware of 7 complaints and field reports and 10 warranty claims on the subject vehicles that allege the intermediate steering shaft became loose or in some cases separated from the upper steering column and/or the steering gearbox, causing (or potentially causing) the hand wheel to become mechanically de-coupled from the road wheels resulting in a complete loss of steering capability.The reported causes include excessive free play or separation of the intermediate steering shaft upper and/or lower universal joint cross shaft/yoke; missing, loose or damaged universal joint pinch bolts; improperly assembled intermediate steering shafts with misaligned splines or insufficient spline engagement preventing the universal joint pinch bolt from being secured in the retaining groove when fastened.On September 20, 2010, the manufacturer notified the agency that it would conduct a safety recall (NHTSA Recall No. 10V-426) to address the alleged defect in approximately 139,500 subject vehicles produced from December 11, 2009 through September 10, 2010.In addition to inspecting the steering shaft, the manufacturer will also update the electric power-assist steering control software to address complaints that the steering wheel vibrates or shakes as a result of a a motor driven power steering malfunction.The manufacturer began notifying affected owners by written letter on October 14, 2010.To date, 119,383 subject vehicles have been serviced under the recall campaign and 58 subject vehicles have received replacement parts as a result.Accordingly, this investigation is closed.

Additional source detail variants (4)

Steering:column

Steering

2011 Hyundai Sonata

More warning signs than most Sonata years

How this year compares

What owners reported most

When problems were reported

What to inspect

Exterior Lighting complaints

Official recalls

NHTSA investigations

DP22003 · Loss Of Motive Power

EA21003 · Engine Fires

DP21003 · Throttle Control System Vulnerabilities

PE19003 · Non-crash Vehicle Fires

DP18003 · Non-crash Vehicle Fires

PE18003 · Air Bags May Be Disabled During Crash

RQ17004 · Scope And Timeliness

PE10035 · Steering Shaft Separation