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2005 Hyundai Sonata

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Hyundai Sonata do not stand out strongly from the model-year median of 161.

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When problems were reported

Mileage at the reported incident

128 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 26 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports2 fire reports19 injury reports

Fuel System, Gasoline complaints

4 reports
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95,000 miles · May 9, 2012
Fuel System, Gasoline

MY VEHICLE HAS BEEN SHUTTING OFF OR STALLING AFTER FILLING IT UP WITH GAS. IT BEGAN OVER A YEAR AGO WITH SPORADIC INCIDENTS AND HAS PROGRESSED TO OCCURRING EVERY TIME I PUT GAS IN MY CAR. THE FIRST HAPPENED A FEW MONTHS AFTER I BOUGHT MY CAR. I WAS EXITING A GAS STATION AFTER FILLING UP. AS I REACHED THE MAIN STREET AND WAS PULL…

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MY VEHICLE HAS BEEN SHUTTING OFF OR STALLING AFTER FILLING IT UP WITH GAS. IT BEGAN OVER A YEAR AGO WITH SPORADIC INCIDENTS AND HAS PROGRESSED TO OCCURRING EVERY TIME I PUT GAS IN MY CAR. THE FIRST HAPPENED A FEW MONTHS AFTER I BOUGHT MY CAR. I WAS EXITING A GAS STATION AFTER FILLING UP. AS I REACHED THE MAIN STREET AND WAS PULLING OUT ONTO THE ROAD, MY CAR COMPLETELY SHUT OFF AND BEGAN ROLLING INTO THE BUSY ROAD. I TURNED IT OFF, THEN ON AND IT BEGAN RUNNING AGAIN. THIS HAPPENED 5 MORE TIMES OVER THE SPAN OF 1YR 4 MOS, EACH TIME ONLY AFTER I PUT GAS IN MY CAR. IT HAS NOW PROGRESSED TO NOT STARTING AT ALL AFTER I PUT GAS IN MY CAR. RECENTLY, I FILLED UP MY CAR AND WHEN FINISHED , IT WOULD NOT START. I TRIED MULTIPLE TIMES, GIVING THE CAR BREAKS IN-BETWEEN AND IT EITHER TURNED ON THEN SPUTTERED AND DIED OR DIDN'T TURN ON AT ALL. IT TOOK 30MINS FOR ME TO START MY CAR BUT I WAS EVENTUALLY ABLE TO LEAVE THE GAS STATION. I DID SOME RESEARCH AND I DISCOVERED THAT THIS WAS A COMMON PROBLEM FOR HYUNDAI SONATAS OF THE SAME YEAR (AND EVEN SOME OTHER MODELS/YEARS). THE NEXT TIME, I DIDN'T FILL UP ALL THE WAY BUT PUT IN 1/4 TANK OF GAS. ONCE AGAIN, MY CAR DID NOT START FOR AROUND 25 MINUTES. THAT DAY, I PAID $65 TO HAVE MY CAR LOOKED AT BY HYUNDAI AND WAS TOLD THAT I NEEDED APPROXIMATELY $845 WORTH OF REPAIRS/REPLACEMENTS OF MY CANISTER, CANISTER VALVE, PURGE VALVE, AND MY IDLE CONTROL VENT VALVE (NOT INCLUDING THE $219 LABOR FEE NECESSARY IF CHARCOAL BITS HAVE GOTTEN INTO MY GAS TANK). I HAVE EVER HEARD OF ANY OF THESE PROBLEMS, MUCH LESS BELIEVE THAT IT SHOULD BE THE RESPONSIBILITY OF THE CONSUMER TO REPAIR A COMMONPLACE PROBLEM WITH HYUNDAI CARS. THIS PROBLEM IS DANGEROUS REGARDING THE CAR'S SPORADIC SHUTOFFS WHICH HAVE HAPPENED TO ME IN MULTIPLE COMPROMISING SITUATIONS. THIS PUTS THE CONSUMER'S LIFE IN DANGER IE: ROLLING INTO THE STREET AND BEING STRANDED IN MY CASE. *TR

NHTSA ODI #10457959

78,000 miles · Dec 13, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. THE CONTACT STATED THAT THE RUBBER SEAL AROUND THE FUEL TANK FAILED, CAUSING FUEL TO LEAK. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE FUEL TANK. THE MANUFACTURER WAS CONTACTED WHO STATED THAT THEY WOULD TAKE THE LIABILITY FOR THE COST OF THE REPLACEMENT PARTS BUT THE CONTACT …

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TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. THE CONTACT STATED THAT THE RUBBER SEAL AROUND THE FUEL TANK FAILED, CAUSING FUEL TO LEAK. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE FUEL TANK. THE MANUFACTURER WAS CONTACTED WHO STATED THAT THEY WOULD TAKE THE LIABILITY FOR THE COST OF THE REPLACEMENT PARTS BUT THE CONTACT WOULD BE RESPONSIBLE FOR THE LABOR COSTS. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 78,000.

NHTSA ODI #10439804

115,000 miles · Apr 6, 2011
Fuel System, Gasoline

CHECK ENGINE LIGHT GOES ON (AND PRODUCES CODE OF P0441) . FROM THAT POINT FORWARD, WHENEVER YOU ADD GAS TO THE TANK, THE CAR HARD STARTS AND CONTINUALLY STALLS. PURGE CONTROL VALVE REPLACEMENT BECOMES NECESSARY TO ELIMINATE THE PROBLEM. ONLINE RESEARCH REVEALED THAT THIS IS A COMMON PROBLEM WITH MANY HYUNDAI (PERHAPS ALL) MODE…

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CHECK ENGINE LIGHT GOES ON (AND PRODUCES CODE OF P0441) . FROM THAT POINT FORWARD, WHENEVER YOU ADD GAS TO THE TANK, THE CAR HARD STARTS AND CONTINUALLY STALLS. PURGE CONTROL VALVE REPLACEMENT BECOMES NECESSARY TO ELIMINATE THE PROBLEM. ONLINE RESEARCH REVEALED THAT THIS IS A COMMON PROBLEM WITH MANY HYUNDAI (PERHAPS ALL) MODELS, AND THEREFORE A RECALL IS IN ORDER. *TR

NHTSA ODI #10394376

90,000 miles · Oct 27, 2010
Fuel System, Gasoline

CUT VALVE IN GAS TANK NECK FAILED. WHEN FUELING VEHICLE GAS WOULD SHUT OFF WITHIN 2 SECONDS, ATTEMPTING TO FUEL AGAIN GAS WOULD SHOOT OUT SPLASHING GAS ON YOU. QUICKLY MOVING OUT OF THE WAY I BROKE OFF THE COVER PLATE TO FUEL CAP. *TR

NHTSA ODI #10362614

Official recalls

1

09V280000 · Exterior Lighting

Jul 21, 2009

HYUNDAI IS RECALLING 3,011 MODEL YEAR 2005-2007 ELANTRA, TUCSON, SONATA, AZERA AND ACCENT VEHICLES. A MALFUNCTIONING STOP LAMP SWITCH MAY CAUSE THE BRAKE LIGHTS TO FAIL TO ILLUMINATE WHEN THE BRAKE PEDAL IS DEPRESSED OR MAY CAUSE THE BRAKE LIGHTS TO REMAIN ILLUMINATED WHEN THE BRAKE PEDAL IS RELEASED. A DEFECTIVE STOP LAMP SWITCH MAY ALSO AFFECT THE OPERATION OF THE BRAKE-TRANSMISSION SHIFT INTERLOCK FEATURE SO THE TRANSMISSION WOULD NOT BE ABLE TO BE SHIFT OUT OF THE "PARK" POSITION. IT MAY ALSO CAUSE THE ELECTRONIC STABILITY CONTROL (ESC) MALFUNCTION LIGHT TO ILLUMINATE, AND IT MAY NOT DEACTIVATE THE CRUISE CONTROL WHEN THE BRAKE PEDAL IS DEPRESSED.

Consequence & remedy

Consequence: ANY OF THESE MALFUNCTIONS COULD LEAD TO A CRASH.

Remedy: DEALERS WILL REPLACE THE STOP LAMP SWITCH FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 2, 2009. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO CUSTOMER SERVICE AT 1-787-999-4310.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.