Oil Pan leaks after an oil change. Oil pan has a hairline crack just below the drain plug after normal tightening of the plug. Excessive oil was found on my driveway. No obvious engine damage, considering the vehicle was only moved from one spot to the other. The dealer stated the oil pan isn't covered under warranty. I simple i…
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Oil Pan leaks after an oil change. Oil pan has a hairline crack just below the drain plug after normal tightening of the plug. Excessive oil was found on my driveway. No obvious engine damage, considering the vehicle was only moved from one spot to the other. The dealer stated the oil pan isn't covered under warranty. I simple internet search revealed there was a high number of complaints. It was a "Do It Yourself repair." The cost to fix was to replace the oil pain, new tools and 5 quarts of oil.
NHTSA ODI #11561432
Mileage unknown · Jul 7, 2023
Engine
Engine Failure. Engine stalls during deceleration. If it doesn’t stall while braking, it immediately stalls around 5 mph when I come to a stop sign or red light. Vehicle start/stop button will not work to start the vehicle back up. It is to sit for 10-20 minutes and then it will start. If I don’t let it sit, it gives me a messag…
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Engine Failure. Engine stalls during deceleration. If it doesn’t stall while braking, it immediately stalls around 5 mph when I come to a stop sign or red light. Vehicle start/stop button will not work to start the vehicle back up. It is to sit for 10-20 minutes and then it will start. If I don’t let it sit, it gives me a message on the dash that the vehicle is already on/running even though it is not. I have done regular maintenance and have had it serviced 4 times for the same issues. It has 126,000 on it. The dealership said it was the oxygen sensors and spark plugs. We had those fixed and the problem continued. The dealership is now wanting me to pay $11,000 for a used motor to be installed. Check engine light keeps repeating oxygen sensor malfunction. This has been happening since July of 2022.
NHTSA ODI #11530968
Mileage unknown · May 10, 2023
Engine
While driving, the engine stalled out/cut off while the car remained on. I had to push the brakes completely to re-engage the start button. The engine turned off and the check engine light came on, but turned back off once the engine restarted. The car never turned off when the start button was pressed, just the engine.
NHTSA ODI #11521393
Mileage unknown · Feb 25, 2023
EngineUnknown Or OtherFire
Caught on fire while driving
NHTSA ODI #11509126
Mileage unknown · Feb 10, 2023
Engine
Car just stopped working one day. First oil on spark plugs got them changed then the coil packs now oil is on the air filter. Car drivers really hard and doesn't shift properly. Took dealership and they aren't really helping or even trying to diagnose my car.
NHTSA ODI #11506553
Mileage unknown · Feb 7, 2023
Engine
I purchased a pre-owned certified 2019 Hyundai Santa Fe from a Hyundai dealership on 10/13/2020 and the vehicle had 21,770 miles. Then on 10/25/2021 (vehicle mileage was 31,950), I was driving my vehicle on the onramp to i-10 West lanes at Gessner Road. As I was accelerating at 40 mph to enter the freeway, my car engine seize…
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I purchased a pre-owned certified 2019 Hyundai Santa Fe from a Hyundai dealership on 10/13/2020 and the vehicle had 21,770 miles. Then on 10/25/2021 (vehicle mileage was 31,950), I was driving my vehicle on the onramp to i-10 West lanes at Gessner Road. As I was accelerating at 40 mph to enter the freeway, my car engine seized and immediately I lost the ability to accelerate since the engine died. I immediately pulled over and had my car towed to the local Hyundai Dealership, HUB Hyundai Mitsubishi West. The Hyundai Dealership Service Manager, Daniel Castillo (832-739-6353), inspected my vehicle and after an inspection of the engine/underside of the vehicle, Hyundai found no damage or impact on the vehicle or the underside of the vehicle besides a missing drain plug. Their analysis concluded that the full result of the mechanical issue with the engine was a result of the missing drain plug which caused the oil to leak from the engine. Hyundai denied the warranty on the engine citing due to the drain plug issue is a direct result of a third party, Brake Check, that recently changed the oil (See attachment). The Brake Check Store #545 (11564 Westheimer Road, Houston TX 77077) had conducted recent oil changes performed on the vehicle on 12/8/2020 when the vehicle had 24,300 miles and on 5/5/2021 when the vehicle had 27,681 miles. I filed a claim (#3419328-1) with Brake Check for the damages however after 5 months of correspondences I was denied since I could not prove they did anything and the drain plug was missing. I also tried to file a claim with my personal auto insurance carrier, Progressive, however I was denied since the claim did not involve an accident. There was no warning lights that ever appeared on my dash prior to the incident. However, when I did go home that evening, I noticed a fresh large oil stain on my driveway were my car had previously be parked. The oil stain just occurred that day (See attached photo)
NHTSA ODI #11506143
Mileage unknown · Oct 24, 2022
Electrical SystemEnginePower Train
2019 Hyundai Santa fe first owner after each use of the Auto Stop/ Start feature is guaranteed that in 24-48 hrs the car will stall at stop lights and take anywhere from 15-20 min to restart. The power to the electronics continues but the engine can't restart from the stop. It appears as of the feature takes the power from the a…
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2019 Hyundai Santa fe first owner after each use of the Auto Stop/ Start feature is guaranteed that in 24-48 hrs the car will stall at stop lights and take anywhere from 15-20 min to restart. The power to the electronics continues but the engine can't restart from the stop. It appears as of the feature takes the power from the alternator, starter and battery and drains it until the car can be restarted. Once it starts it drives well until the system is engaged again. I have chosen to not use the system and the car has not stall however once the use of the Auto/ Start Stop system is engaged for a day or two it will stall the vehicle from a stop mostly at stop lights after so much time on standby mode while using the Auto Start / Stop system. Dealer can not recreate the issue.
NHTSA ODI #11490525
40,000 miles · Oct 5, 2022
Engine
The contact owns a 2019 Hyundai Santa Fe. The contact stated that while at a complete stop with the auto engine Start/Stop feature activated, the vehicle would intermittently shut off upon depression of the accelerator pedal with several warning lights illuminated on the instrument panel. The contact would be forced to turn off …
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The contact owns a 2019 Hyundai Santa Fe. The contact stated that while at a complete stop with the auto engine Start/Stop feature activated, the vehicle would intermittently shut off upon depression of the accelerator pedal with several warning lights illuminated on the instrument panel. The contact would be forced to turn off the vehicle and open the driver’s side door to reset the vehicle; after multiple attempts, the engine would restart and resume normal operation. The contact had taken the vehicle to two separate dealers, Freehold Hyundai (4065 US-9, Freehold, NJ 07728) and Greg May Hyundai (1501 TX-340 Loop, Waco, TX 76712)] on multiple occasions but neither dealer was able to duplicate the failure. The manufacturer was also notified of the failure and provided a case number. The contact was referred back to the dealer for assistance. The vehicle was not repaired. The failure mileage was approximately 40,000.
NHTSA ODI #11487972
Mileage unknown · Aug 22, 2022
Engine
On 3 different occasions my vehicle has not restarted at a stop light after the idle stop and go feature turned the car off. I can’t to a complete stop, the car went into idle mode, then wouldn’t restart when I hit the accelerator again. I put on my hazard lights so cars could go around me and all the lights on my dash were flas…
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On 3 different occasions my vehicle has not restarted at a stop light after the idle stop and go feature turned the car off. I can’t to a complete stop, the car went into idle mode, then wouldn’t restart when I hit the accelerator again. I put on my hazard lights so cars could go around me and all the lights on my dash were flashing, brakes would not engage and it took several attempts to restart the car. The car has also not turned on 4 times when I first get in and go to start it. All the dash lights go on then as well and takes several attempts to start the car. I took it to the dealer and they could not find any issues. It is scary to drive as I fear it not starting after coming to a stop and being stuck on a main road.
NHTSA ODI #11480563
Mileage unknown · Aug 14, 2022
Engine
Was driving and the car started stuttering. When I came to a stop the car would not move, a message flashed across the dash saying something about the auto stop feature was active and I had to put the car in park or neutral in order to drive again. Has happened numerous times almost daily. In order to stop this from happening yo…
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Was driving and the car started stuttering. When I came to a stop the car would not move, a message flashed across the dash saying something about the auto stop feature was active and I had to put the car in park or neutral in order to drive again. Has happened numerous times almost daily. In order to stop this from happening you have to remember to turn the auto stop feature off.
Hyundai Motor America (Hyundai) is recalling certain 2019-2023 Santa Fe, 2021-2023 Santa Fe HEV, 2022-2023 Santa Fe Plug-in HEV and Santa Cruz vehicles potentially equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Hyundai dealership. Water accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.
Consequence & remedy
Consequence: A fire while parked or driving can increase the risk of injury.
Remedy: Owners are advised to park their vehicles outside and away from structures until the remedy is completed. Dealers will install a new fuse and wire extension kit as necessary, free of charge. Owner notification letters were mailed starting May 16, 2023. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 244. This recall is an expansion of previous recall number 22V-633.
Hyundai Motor America (Hyundai) is recalling certain 2019 Hyundai Santa Fe vehicles. The Side Curtain Air Bag (SCAB) mounting bolts may interfere with and damage the air bags during deployment.
Consequence & remedy
Consequence: In the event of a crash, if the air bags become damaged during deployment they may not inflate properly, increasing the risk of injury.
Remedy: Hyundai will notify owners, and dealers will install a protective cover over the SCAB installation bolts, free of charge. The recall began December 3, 2018. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 177.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
DP22003 · Loss Of Motive Power
Opened Sep 12, 2022 · Closed Dec 12, 2023
Status: closed (inferred from source dates) · Engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
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