NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
108 reportsMileage unknown · Jun 19, 2024
Engine
May 26, 2024 I was driving on a freeway with my grandson. I heard a knocking/clicking sound from my 2018 Santa Fe. No warning lights came on. The car lost all power. I had to navigate the traffic and coast to a stop. Unfortunately we were on the side of the freeway right before a very busy entrance ramp. An 18 wheeler swerved to…
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May 26, 2024 I was driving on a freeway with my grandson. I heard a knocking/clicking sound from my 2018 Santa Fe. No warning lights came on. The car lost all power. I had to navigate the traffic and coast to a stop. Unfortunately we were on the side of the freeway right before a very busy entrance ramp. An 18 wheeler swerved to avoid hitting us. That's when I decided it was not safe to wait in the car for a tow truck. My car was taken to a Hyundai dealership. We received a call that the engine needs to be replaced and was quoted $20,000 for a new engine.I have spoken with a case manager at Hyundia corporate. He says they are waiting on the dealership to request a goodwill warranty because my car was 3,000 miles outside of the 100000 mile warranty. The dealership was suppose to submit it last week but as of today it has not been done. I looked to see if there were any recalls or class action suits for my make and model. That's when I discovered my vehicle has some outstanding safety recalls. I was never notified of these recalls.
NHTSA ODI #11595221
Mileage unknown · Jun 6, 2024
Engine
1)CONNECTING ROD BEARINGS,2)STOP DRIVING IT,3)YES,4)YES,5)NO THIS IS THE 3.3 LITER ENGINE AND IT START KNOCKING
NHTSA ODI #11592786
Mileage unknown · May 24, 2024
Back Over PreventionForward Collision AvoidanceService Brakes
I stepped on the brakes and all the aeb warning collision warning went on and I turn my car off and it still sounds like something is running
NHTSA ODI #11590671
Mileage unknown · Apr 12, 2024
Engine
The engine started exhibiting consumption of oil and knocking around 84,000mi had the car towed to the shop. Don’t have much faith they will do anything even though it is a certified preowned.
NHTSA ODI #11582725
Mileage unknown · Apr 11, 2024
Engine
My Hyundai Santa Fe’s engine blew up while I was driving it and everything shut down without warning. I was stuck in the middle of a busy 4 way stop until I was pushed into a parking lot so I could get towed. There was no warning lights such as oil, engine lights, no sensors what so ever!!! It had begun burning oil and I made a…
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My Hyundai Santa Fe’s engine blew up while I was driving it and everything shut down without warning. I was stuck in the middle of a busy 4 way stop until I was pushed into a parking lot so I could get towed. There was no warning lights such as oil, engine lights, no sensors what so ever!!! It had begun burning oil and I made an appointment to get it checked but the oil was not low this time. I was told that the 3.3/6 cylinders engine isn’t in the recall list and is out of warranty at 123,000 miles so they won’t help replace the engine!! This is a $40000 vehicle!!! I’ve looked online and from what I’ve read there are many many people suffering the same issue with this engine but it’s not part of the class action lawsuit. PLEASE PLEASE HELP. I cannot afford a new engine or a new car.
NHTSA ODI #11582392
Mileage unknown · Apr 2, 2024
Engine
Driving at 70 mph and the car’s RPMs dropped. Coasted to exit the highway to find out the car was not accelerating as it should. Took car straight to dealership to drop it off. Have 100,139 miles on the vehicle. Was told by dealership that car was consuming oil. No check engine lights came on, no oil lights on. Nothing. No warni…
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Driving at 70 mph and the car’s RPMs dropped. Coasted to exit the highway to find out the car was not accelerating as it should. Took car straight to dealership to drop it off. Have 100,139 miles on the vehicle. Was told by dealership that car was consuming oil. No check engine lights came on, no oil lights on. Nothing. No warning, no smoke, etc. have been told that the car is consuming oil. I was told when I dropped the car off on Saturday there was 1 qt of oil, and by Monday when they test drove the vehicle there was none and the engine had seized up on them in the parking lot. It has now been two weeks. The initial quote given was 11k (if warranty didn’t cover anything). The dealership submitted all maintenance records, registration and the form stating I am the only owner of the vehicle. Friday (XXX) was told warranty would pay 90% and I would be responsible for 10%, did not have an explanation as to why they did not cover all. Ask to get that information. Saturday (XXX) was told warranty would cover 95% and I would cover 5%, awesome. Agreed to get the ball rolling and order parts. Hear from service advisor on XXX, stating that the repairs are now quoted at $23k, so my portion is more. Still no reasoning why. Later found out that Hyundai has discontinued the 11k long block engines, so they are having to order short block engine + all parts to build it. The huge concern is that is ZERO warning. This could have been dangerous had I pulled out in front of a car! I know there are multiple complaints against Hyundai, so I know I am not alone. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #11580796
Mileage unknown · Apr 2, 2024
Engine
My vehicle was turning off without any warning, last oil change was in October 2023, and had the oil changed this month. Engine started making loud noises from top, and eventually louder knocking noises from below. We towed vehicle to the dealer where we purchased at Balise Hyundia in Springfield MA. The vehicle has 84,000 miles…
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My vehicle was turning off without any warning, last oil change was in October 2023, and had the oil changed this month. Engine started making loud noises from top, and eventually louder knocking noises from below. We towed vehicle to the dealer where we purchased at Balise Hyundia in Springfield MA. The vehicle has 84,000 miles and we've always maintained it. There were no warning indicators that there was an issue with the engine. After further research I've discovered numerous articles and complaints regarding Hyundai's 3.3-liter engine after certain number of miles. The engines are failing, and I'm concerned we may be victims of an issue that has existed with these engines. This is a safety issue because there is no warning the engine is failing, the car turns off without warning, and the potential of an overheating engine causing a seizure and fire is always a concern.
NHTSA ODI #11580596
Mileage unknown · Mar 12, 2024
Engine
About a week ago the engine started making a strange sound when accelerating at low/mid speed through 2nd and 3rd gear. Best I could describe the sound was "a leaf in a fan blade". About 3 days after that sound started I just happened to be driving with the windows down around 10mph and heard a slight ticking sound. I returned h…
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About a week ago the engine started making a strange sound when accelerating at low/mid speed through 2nd and 3rd gear. Best I could describe the sound was "a leaf in a fan blade". About 3 days after that sound started I just happened to be driving with the windows down around 10mph and heard a slight ticking sound. I returned home and immediately checked the oil. Upon opening the hood of the car I saw oil sprayed all over the left side of the engine compartment. When I checked the oil level it was completely empty, but there was standing oil on the skid plate underneath. There were never any warning lights of any kind. Both of the sounds were quiet enough that when the radio was on I couldn't hear them - thankfully I drive with it off most of the time! I parked the car for the weekend, put 4quarts of oil in it Monday morning and drove it to the dealership to drop off. They inspected it and (according to them) found a snapped cam shaft and a cracked timing cover which is where the oil was leaking from while driving. There was also a high amount of metal shavings found when they did a contamination check. This is the primary family car. We use it to go out of town almost every weekend and had just returned home the night before I found the oil leak. With how the oil was spraying across the entire engine compartment and all over the belts this could have very easily resulted in an engine fire at worse or have left us stranded on the side of a busy interstate with a bricked engine along with two adopted foster children with severe PTSD, anxiety, ADHD and extreme behavioral issues when confronted with stressful situations.
NHTSA ODI #11576874
57,720 miles · Mar 11, 2024
Electrical System
The contact owns a 2018 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the engine seized. In addition, when the vehicle was restarted, the taillights were inoperable. The contact stated that only the front lights were operable. The contact stated that when the failure occurred, it was nighttime …
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The contact owns a 2018 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the engine seized. In addition, when the vehicle was restarted, the taillights were inoperable. The contact stated that only the front lights were operable. The contact stated that when the failure occurred, it was nighttime and on a busy dark road. The vehicle was taken to the dealer where it was diagnosed with failed rear toe hitch harness and that the vehicle needed to be re-wired and the toe hitch needed to be removed. The vehicle was repaired. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 57,720.
NHTSA ODI #11576709
Mileage unknown · Mar 11, 2024
Engine
Vehicle started normally except for a few chirps that began today, belts are due for replacement so assumed this was it. No unusual noises, behaviors, sounds or performance issues until an hour later; coming to a light where a left turn was to be made, the car started stalling - still no noises or indicators lit. Upon starting …
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Vehicle started normally except for a few chirps that began today, belts are due for replacement so assumed this was it. No unusual noises, behaviors, sounds or performance issues until an hour later; coming to a light where a left turn was to be made, the car started stalling - still no noises or indicators lit. Upon starting the turn the engine shut completely off, and was just barely able to coast to the shoulder. The vehicle’s power completely cut, and attempting to start the vehicle did nothing. Checked the oil, and the dip stick was completely dry, however it was above the low level notch when checked 2,000 miles previously. Upon filling the oil up and jumping the battery which had depleted from sitting with the hazard lights on, the vehicle started but has a very loud knock. With the help of police who had stopped to assist I was able to get the vehicle off of the road and to a safer place to be towed to a nearby shop; have not yet contacted them as they were not open today but I expect the low oil may have caused damage to the engine.
NHTSA ODI #11576507
NHTSA investigations
2AQ23002 · Hyundai And Kia Abs Module Fires
Opened Nov 17, 2023 · No close date supplied
Status: open (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
The Office of Defects Investigation (ODI) has received eight Hyundai Motor America (Hyundai) and eight Kia America, Inc. (Kia) Part 573 Recall Reports between 2016 and 2023. The combined 16 safety recalls all involve the antilock braking system (ABS) modules or Hydraulic Electronic Control Units (HECU) manufactured by the equipment supplier Mando. The Part 573 Recall Reports contain varying defect descriptions and differing remedy descriptions for the same or similar equipment supplied by Mando. Safety recalls included in this Audit Query (AQ) review include: Hyundai recalls 20V-520, 20V-543, 21V-161, 21V-160, 21V-303, 22V-056, 22V-810, and 23V-651. Kia recalls 16V-815, 20V-518, 20V-519, 21V-137, 21V-331, 22V-051, 22V-800, and 23V-652 The purpose of this AQ is to evaluate the timeliness and scoping of Hyundai and Kia’s defect decision making and adherence with reporting requirements; and understand the varying defect descriptions and remedies between these recalls.
DP22003 · Loss Of Motive Power
Opened Sep 12, 2022 · Closed Dec 12, 2023
Status: closed (inferred from source dates) · Engine
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing. There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.