Suspension. Review the 95 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Air Bags. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes, Hydraulic. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

58 crash reports4 fire reports30 injury reports

Suspension complaints

95 reports

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95,000 miles · Jul 1, 2008

Suspension

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ON MY WAY TO WORK ONE MORNING, I APPLIED THE BRAKES FOR STOPPED TRAFFIC. I HEARD SOMETHING CRACK, AND THE CAR SWERVED TO THE RIGHT. AFTER BACKING, AND CHECKING UNDER THE CAR TO SEE IF I HIT SOMETHING, WHICH I DIDN'T I PROCEEDED, AND IT SEEMED NORMAL UNTIL I HIT THE BRAKES AGAIN TO HAVE THE SAME THING HAPPEN. I CALLED A TOW TRUCK, WHEN HE ARRIVED HE LOOKED UNDER AND TOLD ME THAT MY LOWER RIGHT CONTROL ARM HAD BROKEN. I HAD IT TOWED IN AT A COST OF $61.00. THE REPAIR SHOP CALLED AND TOLD ME I WAS LUCKY I HADN'T BEEN ON THE TURNPIKE, AS I COULD HAVE HAD A SERIOUS ACCIDENT. THE LOWER CONTROL ARM HAD COMPLETELY RUSTED THROUGH, AND THEY HADN'T SEEN THIS BEFORE. THE REPAIR COST $324.85. I CALLED HYUNDAI, AND THEY ISSUED ME A CASE#3271798. AFTER FAXING THEM THE BILLS, I WAITED ABOUT A WEEK, WHEN THEY CALLED ME BACK, THEY DENIED THE CLAIM,SAYING (A) THE CAR WAS SOME 30,000 MILES AND A YEAR AND A HALF OUT OF WARRANTY,AND (B) THAT THIS WAS NORMAL WEAR AND TEAR. IMAGINE HOW I FELT WITH THAT STATEMENT WHEN MY WIFE AND SON ALSO ARE DRIVING HYUNDAI'S. UNTIL THIS HAPPENED I WOULD HAVE BOUGHT 10 MORE OF THEM, THEY HAVE BEEN GREAT CARS, BUT I HAVE SEARCHED OTHER COMPLAINTS , AND I T SEEMS TO BE A PROBLEM THAT HYUNDAI HAS NOT ADDRESSED. WHEN MINE WAS REPAIRED, THEY LOOKED FOR A USED PART, AND WERE TOLD THIS THEY WERE ALL IN THE SAME SHAPE, AND WHEN BUYING THE PART FROM THE DEALER THEY HAD SEVERAL ON THE SHELF, INDICATING A PROBLEM. I WOULD HAVE BEEN SATISFIED IF THEY HAD REIMBURSED ME, BUT THEY CHOSE TO IGNORE THE PROBLEM. WAS THIS THE ONLY YEAR IT AFFECTS?OR ARE THERE OTHER POTENTIAL ACCIDENTS OUT THERE WAITING TO HAPPEN? *TR

NHTSA ODI #10232960

40,000 miles · Feb 22, 2008

Suspension

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TL*THE CONTACT CALLED REGARDING A 2002 HYUNDAI ELANTRA. THE CONTACT IS A PROFESSIONAL MECHANIC AND STATED THAT THE FRONT PASSENGER SIDE LOWER CONTROL ARM WAS RUSTING AND CORRODING. THE FAILURE CAUSED THE SUSPENSION SYSTEM TO FAIL. HE HAS REPAIRED TWO VEHICLES WITH THE SAME FAILURE. HE NOTIFIED THE MANUFACTURER, BUT THEY WOULD NOT ACKNOWLEDGE ANY FAILURE. HOWEVER, THEY OFFERED TO REPAIR THE VEHICLES AS A FREE REMEDY. THE CONTACT HAS PICTURES OF THE FAILED COMPONENT. THE FAILURE AND CURRENT MILEAGES WERE 40,000.

NHTSA ODI #10218889

92,909 miles · Feb 19, 2008

Suspension

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BACKLICK ROAD IN SPRINGFIELD VA. I GENTLY PRESSED ON THE BRAKES BECAUSE OF SLOWING TRAFFIC, MY CAR IMMEDIATELY SLID TO THE LEFT AND WITH OUT WARNING CAME TO A SUDDEN HALT. CALLED 911 FOR POLICE ASSISTANCE IN DIRECTING TRAFFIC AND ALSO AAA FOR TOWING. THE CAR WAS TOWED TO A SERVICE GARAGE AND WAS INFORMED THAT THE RIGHT CONTROL ARM OF MY HYUNDAI ELANTRA 2002 WAS COMPLETELY RUSTED THROUGH AND BROKE OFF JAMMING ITSELF INTO THE WHEEL OF MY CAR CAUSING IT TO NOT MOVE AT ALL. IRONICALLY, MY CAR WAS JUST SERVICED BY MY DEALERSHIP 6 DAYS PRIOR TO THIS HAPPENING FOR AN OIL CHANGE, TIRES ROTATED AND ALIGNMENT. THEY NEVER MENTIONED A RUSTY CONTROL ARM. HYUNDAI WAS GOING TO CHARGE $400 TO HAVE THE CONTROL ARM REPAIRED. THEN I ASKED THEM FOR PICTURES OF THE CONTROL ARM AND WAS TOLD THAT THEY COULD NOT DO THAT BECAUSE THE CAMERA BELONGED TO HYUNDAI AND THEY DID KNOW HOW TO GET PICTURES TO ME. I TOLD THEM THAT I WOULD LIKE TO COME IN AND TAKE PICTURES OF THE CONTROL ARM MYSELF. WITH IN MINUTES - THEY TOLD ME NOT TO WORRY ABOUT IT BECAUSE THEY ARE GOING TO HAVE IT COVERED UNDER WARRANTY! THEY DID COVER IT UNDER GOOD WILL WARRANTY AND THE PART WAS REPLACED. NEVER DID THE DEALERSHIP ACKNOWLEDGE THE SEVERITY THIS COULD HAVE TURNED INTO HAD I BEEN TRAVELING ON AN INTERSTATE AT THAT TIME. I PICKED UP MY CAR ON MONDAY 2/18. THEY BROUGHT OUT THE RUSTED CONTROL ARM FROM MY CAR BUT THEY ALSO BROUGHT OUT ANOTHER ONE THAT WAS REPLACED ON SATURDAY, JUST AS RUSTED THROUGH AS MINE HAD BEEN. I TOOK PICTURES OF THE ONE FROM MY CAR. THEY WOULD NOT LET ME KEEP THE PART BECAUSE THEY SAID IT HAD TO BE SENT BACK TO THE MANUFACTURER. WHEN I CALLED TO REPORT THIS PROBLEM TO HYUNDAI OF AMERICA (VIA 800 #) THEY SAID THEY WERE CLOSING MY CASE BECAUSE THE DEALERSHIP HAD RESOLVED THE PROBLEM AND THAT I SHOULD BE GRATEFUL FOR THE GOODWILL SERVICE. I'M EXPECTING A CALL FROM A SUPERVISOR W/IN THE NEXT 24 HOURS. *TR

NHTSA ODI #10218525

51,342 miles · Feb 6, 2008

Suspension

FRONT RIGHT LOWER CONTROL ARM RUSTED AND BROKE . THIS CAUSED THE VEHICLE TO BECOME UNABLE TO STEER. VEHICLE WAS TOWED TO LOCAL DEALER AND REPAIRED. NO CHARGE TO OWNER BECAUSE WE HAD PURCHASED EXTENDED WARRANTY AT TIME OF PURCHASE. *TR

NHTSA ODI #10217309

107,685 miles · Jan 14, 2008

Suspension

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2002 HYUNDAI ELANTRA HATCHBACK, DRIVER SIDE CONTROL ARM RUSTED THROUGH CAUSING IT BREAK IN HALF, NO BODY WAS HURT, NO COLLISION WITH OTHER VEHICLES OCCURRED. THE DAMAGE CAME TO OVER $1,000.00. THE CONTROL ARM ON A CAR SHOULD NEVER UNDER NORMAL CIRCUMSTANCES FAIL. IT SHOULD LAST THE LIFE OF THE CAR. THIS IS VERY DANGEROUS. IF WE HAD BEEN ON A MAIN HIGHWAY WHEN THIS HAPPENED IT WOULD HAVE BEEN VERY SERIOUS. THE CONTROL ARM METAL IS EXTREMELY THIN MAKING US THINK IT MAY BE A DEFECT FROM HYUNDAI. *TR

NHTSA ODI #10214719

95,000 miles · Jun 7, 2007

Suspension

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TL*THE CONTACT OWNS A 2002 HYUNDAI ELANTRA. WHILE DRIVING 25 MPH, THE VEHICLE LOST STEERING CONTROL AND SWERVED LEFT ON A ONE WAY STREET. THE FAILURE WAS CAUSED BY THE LOWER CONTROL ARM. THE CONTACT WAS ABLE TO STOP THE VEHICLE WITHOUT A CRASH. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THE FRONT LOWER CONTROL ARM WAS COMPLETELY RUSTED. THE VIN AND PURCHASE DATE WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 95,000. UPDATED 02-01-08. *KB UPDATED 02/01/08 *TR

NHTSA ODI #10192713

92,000 miles · Feb 8, 2007

Suspension

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I OWN A 2002 HYUNDAI ELANTRA. WHILE DRIVING IN A NEIGHBORHOOD MY DAUGHTER HIT HER BRAKES TO AVOID A DOG. UPON BRAKING THE LEFT LOWER CONTROL ARM OF THE VEHICLES SUSPENSION BROKE AND AS A RESULT THE LEFT FRONT TIRE WAS THROWN INTO THE BACK OF THE WHEEL WELL. IF THIS HAD HAPPENED ON THE HIGHWAY MY DAUGHTER WOULD HAVE MOST CERTAINLY DIED. UPON NOTIFYING HYUNDAI I WAS TOLD WITH 92,000 MILES THE CAR WAS OUT OF WARRANTY AND THEY WOULD DO NOTHING TO FIX IT. I THEN TRIED TO PRESENT THEM WITH THE FAILED PART AND WAS TOLD THAT THE HYUNDAI REPRESENTATIVE WOULD BE AT THE DEALERSHIP DURING THE WEEK OF JAN. 1 AND I WOULD RECEIVE A CALL. TO THIS DATE (FEB. 8) I HAVE HEARD NOTHING. MY CALLS TO THE DEALERSHIP HAVE GONE UNRETURNED. I AM CONCERNED THAT SOMEONE ELSE DRIVING A 4 YEAR OLD VEHICLE MAY BE KILLED BY AN UNEXPECTED RUST THROUGH OF A 4 YEAR OLD PART. *JB

NHTSA ODI #10182029

48,000 miles · Jul 7, 2005

Engine And Engine CoolingPower TrainSuspension

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DT: 2002 HYUNDAI ELANTRA, CONSUMER TOOK VEHICLE TO A LOCAL GARAGE FOR AN INSPECTION, ON 6-20-05, AND MECHANIC ROTATED/ BALANCED TIRES, AND REPLACED TWO TIRES WITH NEW ONES. ALSO, REPLACED FUEL INJECTION SYSTEM/ REPLACED A GASKET/ FRONT WHEELS WERE ALIGNED/ STEERING WHEEL WAS CENTERED, AND THEY CHECKED CASTER AND CAMBER ANGLES. THEN MECHANIC TOLD CONSUMER THAT VEHICLE PASSED NY STATE INSPECTION. THE CONSUMER STARTED TRAVELING FROM NY TO VA ON 6-30, AND ON 7-2 VEHICLE STALLED, CHECK ENGINE LIGHT CAME ON, VEHICLE HAD COMPLETELY STOPPED ALTHOUGH ENGINE WAS STILL RUNNING, OIL GAUGE WARNING LIGHT CAME ON, IT WENT UP TO HIGHEST POINT. THIS WAS FIRST TIME VEHICLE STALLED. THE CONSUMER HAD THE VEHICLE TOWED TO A MECHANIC WHO RAN A DIAGNOSTIC TEST ON THE VEHICLE AND TOLD CONSUMER THAT HE SHOULD TAKE IT TO A DEALERSHIP BECAUSE OF THE WARRANTY. DEALERSHIP RAN A DIAGNOSTIC AND THEN REPLACED RADIATOR AND RADIATOR PUMP. THEY TOLD CONSUMER THAT WAS REASON FOR VEHICLE OVERHEATING AND STALLING. THIS WAS AFTER CONSUMER WAS TOLD BY DEALERSHIP THAT VEHICLE WAS SAFE TO DRIVE. SO CONSUMER TRAVELED BACK HOME, ROADS WERE WET AND IT WAS LATE IN DA. THE CHECK ENGINE LIGHT CAME ON AGAIN. AS SOON AS LIGHT CAME ON THE SPEED REDUCED BUT THE ENGINE ITSELF WAS STILL ON BUT, THE VEHICLE WAS NOT ABLE TO MOVE AT A SAFE SPEED AND STALLED. CONSUMER'S AND HIS FAMILY LIVES WERE IN DANGERED ALTHOUGH THERE WERE NO ACTUAL ACCIDENTS. VEHICLE WAS TOWED TO THE DEALERSHIP. THEY TOLD CONSUMER THAT PROBLEM WAS WITH TRANSMISSION. THERE WAS A HOSE NOT CONNECTED PROPERLY WHICH CAUSED VEHICLE TO LEAK TRANSMISSION FLUID. *AK

NHTSA ODI #10127821

13,250 miles · Sep 28, 2004

Suspension

WHEN BRAKING CONSUMER WOULD HEAR A KNOCKING NOISE COMING FROM THE REAR END. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK THE DEALER REPLACED MANY COMPONENT ATTEMPTING TO ALLEVIATE THE NOISE. THE LAST REPAIRS INCLUDED THE DEALER REPLACING THE RIGHT REAR WHEEL BEARING AT 13250 MILES. *NM

NHTSA ODI #10090382

Mileage unknown · Sep 14, 2004

Engine And Engine CoolingPower TrainSuspension

PROBLEMS WITH VEHICLE SEVERELY PULLING TO THE RIGHT. *MR THERE WAS A SQUEALING NOISE, THE TIRE IN THE RIGHT REAR HAD WORN, THE LEFT REAR TIRE TREADS WERE GONE (NOT WEARING EVENLY), THE BELTS SQUEALED, THE FRONT WHEEL DRIVE WOULD CAUSE THE FRONT TO SPIN, BUT NOT IN THE REAR, WHEN THE A/C WAS ON HIGH, THE LOUD NOISE WOULD BE E…

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NHTSA ODI #10092756

Official recalls

09V125000 · Suspension:front:control Arm

Apr 16, 2009

HYUNDAI IS RECALLING 160,904 MY 2001-2003 ELANTRA AND MY 2003 TIBURON VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT USED DURING THE WINTER MONTHS IN THESE JURISDICTIONS MAY RESULT IN INTERNAL CORROSION AND THINNING OF THE STEEL IN THE FRONT LOWER CONTROL ARMS. THE CORROSION MAY PROGRESS TO THE POINT WHERE THE LOWER CONTROL ARM'S UPPER AND LOWER PANELS BECOME PERFORATED. A PERFORATED FRONT LOWER CONTROL ARM MAY FRACTURE BETWEEN ITS BALL JOINT ATTACHMENT AND THE FORWARD AND REARWARD PIVOT ATTACHMENTS TO THE CHASSIS.

Consequence & remedy

Consequence: THE FRACTURING OF THE CONTROL ARM COULD AN OWNER'S CONTROL OVER THEIR VEHICLE THAT MAY INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE FRONT LOWER CONTROL ARMS FOR CORROSION DAMAGE. IF SPECIFIED LEVELS OF INTERNAL CORROSION DAMAGE ARE FOUND, THE FRONT LOWER CONTROL ARMS WILL BE REPLACED WITH NEW FRONT LOWER CONTROL ARMS INCORPORATING ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT LOWER CONTROL ARMS DO NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE FRONT LOWER CONTROL ARMS AND WILL TREAT THE FRONT LOWER CONTROL ARMS WITH RUST-PROOFING MATERIALS TO ARREST THE INTERNAL CORROSION PROCESS. THESE PROCEDURES WILL BE PERFORMED FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 17, 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

08V533000 · Air Bags:frontal:sensor/control MODULE-INACTIVE

Oct 14, 2008

HYUNDAI IS RECALLING CERTAIN MY 2001-2002 ELANTRA VEHICLES. MOVEMENT OF THE SIDE IMPACT AIR BAG WIRING HARNESS MOUNTED UNDER EACH FRONT SEAT, POSSIBLY CAUSED BY CONTACT FROM MATERIALS PLACED UNDER THE SEAT, MAY RESULT IN AN ELECTRICAL RESISTANCE THAT WOULD CAUSE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) WARNING LIGHT ILLUMINATION.

Consequence & remedy

Consequence: THIS CONDITION ONLY RELATES TO THE DRIVER AND PASSENGER SEAT MOUNTED SIDE IMPACT AIR BAGS AND MAY PREVENT SEAT MOUNTED SIDE IMPACT AIR BAG DEPLOYMENT DURING A CRASH WHERE SUCH DEPLOYMENT SHOULD OCCUR. NON-DEPLOYMENT OF THE SRS AIR BAGS MAY INCREASE THE RISK OF INJURY TO THE DRIVER AND FRONT PASSENGER UNDER CERTAIN CRASH CONDITIONS.

Remedy: DEALERS WILL INSTALL NEW SIDE IMPACT AIR BAG WIRING HARNESS CONNECTOR CLIPS AND REVISED SIDE IMPACT AIR BAG WIRING HARNESS ATTACHMENTS UNDER THE DRIVER'S AND FRONT PASSENGER'S SEATS. THE RECALL IS EXPECTED TO BEGIN DURING THE FOURTH QUARTER OF 2008, AND WILL BE SENT OUT IN SIX MAILINGS. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.

04V369000 · Fuel System, Gasoline:storage

Jul 26, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY" A VALVE ON THE FUEL TANK ASSEMBLY MAY NOT CLOSE PROPERLY. IF A VEHICLE ROLLS OVER AND THE FUEL TANK ASSEMBLY VALVE IS NOT PROPERLY CLOSED, FUEL SPILLAGE MAY OCCUR.

Consequence & remedy

Consequence: FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.

04V178000 · Fuel System, Gasoline:storage:tank Assembly

Apr 9, 2004

SOME PASSENGER VEHICLES CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.

Consequence & remedy

Consequence: FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN ON JUNE 30, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V496000 · Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

Dec 3, 2003

ON CERTAIN PASSENGER VEHICLES, THE BRAKE TUBES FOR THE REAR BRAKES CAN CONTACT THE STEERING GEARBOX MOUNTING BRACKETS.

Consequence & remedy

Consequence: CONTACT BETWEEN THE REAR BRAKE TUBES AND THE STEERING GEARBOX MOUNTING BRACKETS MAY RESULT IN REAR BRAKE TUBE WEAR AND CORROSION, INCREASING THE RISK OF BRAKE FLUID LEAKAGE. BRAKE FLUID LEAKAGE COULD RESULT IN REDUCED BRAKING CAPABILITY, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPOSITION THE REAR BRAKE TUBES, INSTALL BRAKE TUBE CLIPS, AND APPLY ANTI-CORROSION MATERIAL TO THE REAR BRAKE TUBES. OWNER NOTIFICATION BEGAN JANUARY 22, 2004. OWNERS SHOULD CONTACT HYUNDAI OF PUERTO RICO AT 1-800-633-5151.

03V257000 · Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

Jul 22, 2003

ON CERTAIN PASSENGER VEHICLES, THE REAR BRAKE TUBES PASS BEHIND THE FRONT SUSPENSION CROSSMEMBER. TWO STEERING GEARBOX MOUNTING BRACKETS ARE WELDED TO THE CROSSMEMBER. ON VEHICLES EQUIPPED WITH AN ANTILOCK BRAKE SYSTEM (ABS), THE REAR BRAKE TUBES COULD CONTACT BOTH STEERING GEARBOX MOUNTING BRACKETS. ON VEHICLES THAT ARE NOT EQUIPPED WITH ABS, THE REAR BRAKE TUBES MAY CONTACT ONLY THE LEFT MOUNTING BRACKET. CONTACT BETWEEN THE REAR BRAKE TUBES AND THE STEERING BRACKETS COULD CAUSE WEAR AND CORROSION THAT COULD RESULT IN BRAKE FLUID LEAKAGE.

Consequence & remedy

Consequence: FLUID LEAKAGE COULD RESULT IN REDUCED BRAKING CAPABILITY INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPOSITION THE REAR BRAKE TUBES SO THEY DO NOT CONTACT THE MOUNTING BRACKETS, INSTALL BRAKE TUBE CLIPS TO CONTROL THE LOCATION OF THE REAR BRAKE TUBES, AND APPLY ANTI-CORROSION MATERIAL TO THE TUBES IN THE AREAS WHERE CONTACT WITH THE MOUNTING BRACKETS MAY HAVE OCCURRED. OWNER NOTIFICATION BEGAN ON OCTOBER 13, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

PE09011 · Front Lower Control Arms Rusting

Opened Feb 18, 2009 · Closed Apr 21, 2009

Status: closed (inferred from source dates) · Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm

ON APRIL 14, 2009, HYUNDAI MOTOR CORPORATION SUBMITTED TO ODI A DEFECT INFORMATION REPORT INDICATING THAT IT WOULD RECALL A SALT-BELT POPULATION OF APPROXIMATELY 155,317 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI ELANTRA VEHICLES TO REMEDY A DEFECT THAT CAN RESULT IN LOSS OF VEHICLE CONTROL WITH AN INCREASED RISK OF A CRASH WHILE DRIVING (09V-125).THE AFFECTED VEHICLES COVER ALL MY 2001, MY 2002, AND MY 2003 THROUGH JANUARY 13, 2003 PRODUCTION.THESE INCLUDE ELANTRA VEHICLES THAT WERE ORIGINALLY SOLD OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN.THE TOTAL THREE-YEAR PRODUCTION POPULATION FOR THE ELANTRA VEHICLES IS APPROXIMATELY 350,000. ACCORDING TO HYUNDAI, ROAD SALT CAN COLLECT IN THE OUTBOARD PORTION OF THE FRONT LOWER CONTROL ARM AND MAY RESULT IN INTERNAL CORROSION LEADING TO THINNING OF THE STEEL IN THE LOWER CONTROL ARMS.THE CORROSION MAY PROGRESS TO THE POINT WHERE THE LOWER CONTROL ARM UPPER AND LOWER PANELS BECOME PERFORATED.A PERFORATED FRONT LOWER CONTROL ARM MAY FRACTURE BETWEEN ITS BALL JOINT ATTACHMENT AND THE FORWARD AND REARWARD PIVOT ATTACHMENTS TO THE CHASSIS.THIS COULD AFFECT THE DRIVER'S CONTROL OVER THE TIRE AND WHEEL ASSEMBLY.HYUNDAI'S RECALL PROCEDURE INSTRUCTS DEALERS TO MEASURE THE THICKNESS OF THE STEEL IN THE FRONT LOWER CONTROL ARMS.IF SPECIFIED LEVELS OF CORROSION DAMAGE HAVE OCCURRED, THE FRONT LOWER CONTROL ARMS WILL BE REPLACED WITH NEW FRONT LOWER CONTROL ARMS WITH ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. ODI'S ANALYSIS OF FRONT LOWER CONTROL ARM COMPLAINT AND WARRANTY DATA SHOWS 220 COMPLAINTS AND 1,033 WARRANTY CLAIMS FOR THE TOTAL APPROXIMATELY 350,000 SUBJECT VEHICLES SOLD THROUGHOUT THE UNITED STATES, RESULTING IN A COMPLAINT RATE OF 62.82 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.3 PERCENT.ODI'S ANALYSIS FOUND 7 COMPLAINTS AND 90 WARRANTY CLAIMS IN 132,475 VEHICLES SOLD IN NON-SALT BELT STATES, RESULTING IN A COMPLAINT RATE OF 5.3 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.1 PERCENT. ODI'S ANALYSIS FURTHER FOUND 196 COMPLAINTS AND 943 WARRANTY CLAIMS IN 155,317 VEHICLES SOLD IN SALT BELT STATES, RESULTING IN A COMPLAINT RATE OF 126.2 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.6 PERCENT.ODI IDENTIFIED 34 INCIDENTS OF LOWER CONTROL ARM FRACTURE RELATED TO CORROSION, ALL OF WHICH OCCURRED IN SALT BELT STATES.THE DATA DO NOT SHOW A DEFECT TREND IN VEHICLES OUTSIDE THE REGION COVERED BY HYUNDAI'S RECALL. THIS PRELIMINARY EVALUATION IS CLOSED.

Additional source detail variants (3)

Suspension:front:control Arm

Suspension:front:control Arm:lower Arm

Suspension:front

EA08012 · Air Bag Light Illumination

Opened Jul 10, 2008 · Closed Nov 14, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

HYUNDAI IS CONDUCTING TWO SAFETY RECALLS TO CORRECT TWO SAFETY DEFECTS DESCRIBED BELOW.UNDER SAFETY RECALL 08V-532, HYUNDAI WILL INSTALL A VINYL PROTECTIVE SHIELD/COVER TO PREVENT SHORT CIRCUITS IN THE AIR BAG CONTROL MODULE CAUSE BY SPILLS OF LIQUIDS THAT SEEP INTO THE MODULE CONNECTOR. THIS ACTION APPLIES TO 78,369 MY 2001 VEHICLES (BUILT THROUGH 4/26/2001).THE AIR BAG CONTROL MODULE CONNECTOR IN MY 2001 VEHICLES BUILT AFTER 4/26/2001 IS COVERED BY THE CARPET.TO IMPROVE THE INTEGRITY OF THE SIDE IMPACT AIR BAG WIRING HARNESS UNDER THE DRIVER AND FRONT PASSENGER SEATS, HYUNDAI WILL INSTALL NEW CLIPS AND REVISE THE WIRING HARNESS ATTACHMENTS UNDER SAFETY RECALL 08V-533.THIS APPLIES TO 150,541 MY 2001 THROUGH MY 2002 VEHICLES (BUILT THROUGH 12/18/2001).HYUNDAI UPGRADED THE WIRING HARNESS ROUTING/CONNECTOR CLIP ON MY 2002 VEHICLES BUILT AFTER 12/18/2001.HYUNDAI DESIGNED THE SUBJECT VEHICLES (UNDER SAFETY RECALL 08V-532) SUCH THAT THE AIR BAG CONTROL MODULE CONNECTOR IS LOCATED DIRECTLY BELOW THE CENTER CONSOLE CUP HOLDERS.SPILLAGE OF LIQUID FROM CUPS PLACED IN THE CUP HOLDERS MAY CONTAMINATE THE CONTROL MODULE AND THE CONNECTOR AND PREVENT PROPER DEPLOYMENT OF THE AIR BAGS.IN ADDITION, IN THE SUBJECT VEHICLES UNDER SAFETY RECALL 08V-533, HYUNDAI LOCATED A WIRING HARNESS FOR THE SIDE IMPACT AIR BAGS UNDER EACH FRONT SEAT.MOVEMENT OF THE SEAT OR PLACEMENT OF OBJECTS UNDER THE SEAT MAY DISTURB THE ELECTRICAL CONNECTION IN THE SIDE IMPACT AIR BAG WIRING CIRCUIT.FOR EACH OF THE ABOVE DESCRIBED CONDITIONS, THE AIR BAG WARNING LIGHT WILL ILLUMINATE WHEN THE VEHICLE DIAGNOSTIC SYSTEM DETECTS A FAULT.THIS INVESTIGATION IDENTIFIED SEVERAL CRASH REPORTS (TWO FATAL AND 17 CRASH REPORTS RESULTING IN NINE INJURY REPORTS) THAT INCLUDED ALLEGATIONS OF PRIOR AIR BAG WARNING LIGHT ILLUMINATION AND NON-DEPLOYMENT OF THE AIR BAGS, WHICH ARE NOT INCLUDED IN THE FAILURE REPORT SUMMARY.THIS ENGINEERING ANALYSIS IS CLOSED (SEE RECALLS 08V-532 & 08V533).

Additional source detail variants (6)

Air Bags:frontal

Air Bags:frontal:sensor/control MODULE-INACTIVE

Air Bags

PE08017 · Air Bag Light Illumination

Opened Mar 10, 2008 · Closed Jul 10, 2008

Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE

IN CERTAIN MODEL YEAR (MY) 2001 AND 2002 VEHICLES, THE AIR BAG SYSTEM IS SUSCEPTIBLE TO AIR BAG LIGHT ILLUMINATION AND AIR BAG NON-DEPLOYMENT OR INADVERTENT DEPLOYMENT FROM LIQUID CONTAMINATION OF THE AIR BAG CONTROL MODULE.THE CONTROL MODULE IS LOCATED BENEATH AND NEAR CENTER CONSOLE CUP HOLDERS.ODI IS ALSO AWARE OF COMPLAINTS REGARDING AIR BAG LIGHT ILLUMINATION DUE TO LOSS OF PROPER AIR BAG ELECTRICAL INTEGRITY IN WIRING AND CONNECTIONS LOCATED UNDER THE FRONT SEATS.UNDER INVESTIGATION PE08-017, HYUNDAI PROVIDED 472 OWNER REPORTS AND 9,108 WARRANTY CLAIMS RELATED TO THESE ISSUES FOR MY 2001 AND 2002 VEHICLES BUILT THROUGH 12/14/2001.ODI IS ALSO AWARE OF SIX INCIDENTS OF SEAT BELT PRETENSIONER/AIR BAG INADVERTENT DEPLOYMENTS DUE TO LIQUID SPILLS.TO ADDRESS THE ABOVE ISSUES, ON 04/25/2001, HYUNDAI ADDED A CARPET COVER/SHIELD OVER THE AIR BAG CONTROL MODULE CONNECTOR AREA AND UPGRADED THE CABLE ROUTING AND ATTACHMENT POINTS TO IMPROVE THE ELECTRICAL CONNECTIONS ON VEHICLES BUILT AFTER 12/14/2008.THIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-012) FOR FURTHER INVESTIGATION OF CERTAIN MY 2001-2002 SUBJECT VEHICLES BUILT THROUGH 12/14/2002.

Additional source detail variants (3)

Air Bags:frontal

Air Bags:frontal:sensor/control MODULE-INACTIVE

Air Bags

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