Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
20–25K
325–50K
1550–75K
2975–100K
42100–150K
13150K+
104 reports with mileage · 30 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Structure. Review the 70 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Suspension. Review the 34 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
10 crash reports0 fire reports5 injury reports
What owners actually said
134 reports
129,000 miles · Dec 28, 2011
Suspension
REAR TRAILING ARM FELL OFF OF THE FRAME DUE TO MAJOR CORROSION. WE HAD IT TOWED TO DEALERSHIP FOR RECALL #10V-436. SERVICE DEPT STATED THE ENTIRE FRAME WAS RUSTED THROUGH THEREFORE THEY HAD NOTHING TO ATTACH THE RECALL BRACKET TO. THIS RECALL SHOULD BE FOR THE ENTIRE FRAME NOT JUST THE BRACKET. IT BROKE WHILE BACKING OUT OF OUR …
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REAR TRAILING ARM FELL OFF OF THE FRAME DUE TO MAJOR CORROSION. WE HAD IT TOWED TO DEALERSHIP FOR RECALL #10V-436. SERVICE DEPT STATED THE ENTIRE FRAME WAS RUSTED THROUGH THEREFORE THEY HAD NOTHING TO ATTACH THE RECALL BRACKET TO. THIS RECALL SHOULD BE FOR THE ENTIRE FRAME NOT JUST THE BRACKET. IT BROKE WHILE BACKING OUT OF OUR DRIVEWAY. THANKFULLY WE WEREN'T DOING 70 ON THE HIGHWAY. *TR
NHTSA ODI #10441431
119,900 miles · Dec 14, 2011
Suspension
TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE REAR SUSPENSION AXLE AND FRAME WERE SEVERELY CORRODED AND THERE WERE HOLES IN THE FRAME. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN I.D. NUMBER: 10V436000 (SUSPENSION:REAR) AND TOOK THE VEHICLE TO THE DEALER FOR RECALL REPAIRS. THE DEALER ADVISED T…
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TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE REAR SUSPENSION AXLE AND FRAME WERE SEVERELY CORRODED AND THERE WERE HOLES IN THE FRAME. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN I.D. NUMBER: 10V436000 (SUSPENSION:REAR) AND TOOK THE VEHICLE TO THE DEALER FOR RECALL REPAIRS. THE DEALER ADVISED THE CONTACT THAT THE FRAME WAS SO CORRODED, THAT IT WAS BEYOND REPAIR. THE DEALER SPOKE WITH THE MANUFACTURER REGARDING THE FRAME AND THE MANUFACTURER ADVISED THE DEALER TO ONLY TO REPAIR WHAT WAS STATED IN THE RECALL. THE DEALER REPLACED THE LOWER LINK FRONT BRACKET ON THE REAR SUSPENSION BUT NOT THE FRAME. THE CONTACT THEN TOOK THE VEHICLE TO A SECOND MECHANIC FOR A SECOND OPINION AND WAS ADVISED THAT THE FRAME COULD POSSIBLY CRACK AND COLLAPSE IF THE CONTACT DROVE OVER A ROAD BUMP. THE FAILURE MILEAGE WAS 119,900. UPDATED 01/04/12 *BF THE CONSUMER SOLD THE VEHICLE TO AN AUCTION. UPDATED 01/10/12 UPDATED 01/12/12
NHTSA ODI #10439923
72,373 miles · Nov 18, 2011
Fuel System, GasolineStructure
THIS MODEL 2001 HONDA PASSPORT HAS A HISTORY OF FRAME RUST. THERE WAS ONE RECALL 2010 BUT IT DID NOT ADDRESS TANK SHIELD RUST - ONLY REAR AXLE PARTS. THE PASSPORT HAS 72373 MILES AND THE HONDA DEALER WANTS TO CHARGE FOR A REPORT REQUESTED BY HONDA MOTORS. ****AT THIS POINT I DO NOT KNOW IF THE GAS TANK IS GOING TO FALL OUT…
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THIS MODEL 2001 HONDA PASSPORT HAS A HISTORY OF FRAME RUST. THERE WAS ONE RECALL 2010 BUT IT DID NOT ADDRESS TANK SHIELD RUST - ONLY REAR AXLE PARTS. THE PASSPORT HAS 72373 MILES AND THE HONDA DEALER WANTS TO CHARGE FOR A REPORT REQUESTED BY HONDA MOTORS. ****AT THIS POINT I DO NOT KNOW IF THE GAS TANK IS GOING TO FALL OUT.**** *TR
NHTSA ODI #10436344
150,000 miles · Nov 17, 2011
Unknown Or Other
MY VEHICLE HAS HAD A RECALL AND THEY TOLD ME IT WAS TOO FAR GONE AND TOOK IT BECAUSE OF BEING UNSAFE TO DRIVE. THEY GAVE ME A RENTAL CAR AND TOOK IT BACK BEFORE THIS WAS RESOLVED. THE DEALERSHIP GAVE ME MY "UNSAFE" CAR BACK BECAUSE I COULDN'T BE LEFT WITHOUT A CAR. I AM A SENIOR CITIZEN WITH A HANDICAP. ALL I WANTED WAS TO HA…
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MY VEHICLE HAS HAD A RECALL AND THEY TOLD ME IT WAS TOO FAR GONE AND TOOK IT BECAUSE OF BEING UNSAFE TO DRIVE. THEY GAVE ME A RENTAL CAR AND TOOK IT BACK BEFORE THIS WAS RESOLVED. THE DEALERSHIP GAVE ME MY "UNSAFE" CAR BACK BECAUSE I COULDN'T BE LEFT WITHOUT A CAR. I AM A SENIOR CITIZEN WITH A HANDICAP. ALL I WANTED WAS TO HAVE MY CAR REPLACED WITH A COMPARABLE CAR, INSTEAD THEY WANT TO GIVE ME A SETTLEMENT CHECK AND TRIED TO SELL ME A NEW CAR. I CANNOT AFFORD A NEW VEHICLE OR PAY MORE FOR A VEHICLE THAN MINE IS WORTH. I AM HAVING A DIFFICULT TIME FINDING A REPLACEMENT AT THE SAME PRICE. *TR
NHTSA ODI #10436238
141,000 miles · Oct 20, 2011
Suspension
TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT NOTICED SHORTLY AFTER PURCHASING THE VEHICLE THAT THE FRAME WAS COMPLETELY CORRODED. THE CONTACT REFERENCED NHTSA CAMPAIGN I.D. NUMBER 10V436000 (SUSPENSION:REAR) AND WAS OFFERED A BUY BACK FROM THE MANUFACTURER BUT THE CONTACT DECLINED. THE CONTACT ASKED THE MANUFACTURE…
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TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT NOTICED SHORTLY AFTER PURCHASING THE VEHICLE THAT THE FRAME WAS COMPLETELY CORRODED. THE CONTACT REFERENCED NHTSA CAMPAIGN I.D. NUMBER 10V436000 (SUSPENSION:REAR) AND WAS OFFERED A BUY BACK FROM THE MANUFACTURER BUT THE CONTACT DECLINED. THE CONTACT ASKED THE MANUFACTURER TO REPAIR THE VEHICLE BUT THE MANUFACTURER DID RESPOND, BUT REFUSED BECAUSE OF THE COST. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 141,000. UPDATED 11/29/11 *CN UPDATED 12/07/11
NHTSA ODI #10432220
118,000 miles · Sep 9, 2011
Structure
TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY CORRODED. THE CONTACT MENTIONED THAT THE VEHICLE COULD NOT PASS INSPECTION DUE TO THE CONDITION OF THE FRAME. IN ADDITION, THE BRACKETS THAT HELD THE FUEL TANK WERE ALSO CORRODED. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED THAT THE …
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TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY CORRODED. THE CONTACT MENTIONED THAT THE VEHICLE COULD NOT PASS INSPECTION DUE TO THE CONDITION OF THE FRAME. IN ADDITION, THE BRACKETS THAT HELD THE FUEL TANK WERE ALSO CORRODED. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED THAT THE VEHICLE WAS UNSAFE TO DRIVE BECAUSE THERE WERE HOLES IN THE FRAME. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 118,000.
NHTSA ODI #10424477
Mileage unknown · Jun 14, 2011
Suspension
2001 HONDA PASSPORT. CONSUMER STATES PROBLEMS WITH BRACKET LINKS RECALL. *TGW THE CONSUMER STATED SHE/HE TOOK THE VEHICLE TO THE DEALER AFTER RECEIVING THE RECALL. AFTER INSPECTING THE VEHICLE, THE DEALER STATED THE REPLACEMENT BRACKETS WOULD NOT SOLVE THE PROBLEM, BECAUSE ALL OF THE COMPONENTS UNDER THE VEHICLE WERE SEVERELY R…
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2001 HONDA PASSPORT. CONSUMER STATES PROBLEMS WITH BRACKET LINKS RECALL. *TGW THE CONSUMER STATED SHE/HE TOOK THE VEHICLE TO THE DEALER AFTER RECEIVING THE RECALL. AFTER INSPECTING THE VEHICLE, THE DEALER STATED THE REPLACEMENT BRACKETS WOULD NOT SOLVE THE PROBLEM, BECAUSE ALL OF THE COMPONENTS UNDER THE VEHICLE WERE SEVERELY RUSTED. HONDA OFFERED TO BUY THE VEHICLE BACK FROM THE CONSUMER ACCORDING TO THE KELLEY BLUE BOOK VALUE OF $1800. THE CONSUMER STATED THE VEHICLE WAS WORTH MORE. *JB UPDATED 08/24/11.*JB UPDATED 10/10/12. *JB
NHTSA ODI #10406688
104,000 miles · May 19, 2011
Structure
9/11/10 WHILE DRIVING 2001 HONDA PASSPORT, I HEARD A LOUD NOISE IN THE REAR OF THE VEHICLE AND SIMULTANEOUSLY I LOST CONTROL OF THE VEHICLE. IT WAS TOWED ON A FLATBED DUE TO EXTENSIVE FRAME ROT. THE HONDA DEALER SAID THE FRAME WAS SO BADLY CORRODED THERE WAS NO PLACE ON THE FRAME THAT THEY COULD ATTACH THE LOWER LINK BRACKET B…
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9/11/10 WHILE DRIVING 2001 HONDA PASSPORT, I HEARD A LOUD NOISE IN THE REAR OF THE VEHICLE AND SIMULTANEOUSLY I LOST CONTROL OF THE VEHICLE. IT WAS TOWED ON A FLATBED DUE TO EXTENSIVE FRAME ROT. THE HONDA DEALER SAID THE FRAME WAS SO BADLY CORRODED THERE WAS NO PLACE ON THE FRAME THAT THEY COULD ATTACH THE LOWER LINK BRACKET BACK ONTO THE VEHICLE. THE LOUD NOISE WAS THE LOWER LINK BRACKET BREAKING LOOSE FROM THE FRAME BECAUSE THE FRAME ROTTED THROUGH. I WAS TOLD THE VEHICLE WAS NOT ROAD SAFE AND NEEDED A FRAME REPLACEMENT. SINCE AN EA HAD BEEN OPENED HONDA SUGGESTED I GO TO A GARAGE THAT CAN BYPASS THE CORROSION AND RIG SOMETHING UP THAT WOULD ALLOW A TEMPORARY FIX UNTIL A RECALL WAS ISSUED. I DID THE REPAIR AT A COST OF $1,200.00, BUT IT WAS NOT GUARANTEED OR ROAD SAFE FOR ANYTHING BUT SIDE ROADS AROUND TOWN. LATER A RECALL WAS ISSUED ON THE LOWER LINK BRACKETS. MY LOWER LINK BRACKETS ARE NOT DEFECTIVE THEY ARE FINE AND COMPLETELY INTACT. THE PROBLEM IS MY ENTIRE FRAME IS CORRODED THROUGH ALL LAYERS AND IS RIDDLED WITH HOLES. THE BRACKET CANNOT BE ATTACHED BECAUSE YOU CANNOT WELD A BRACKET ONTO RUST AND HOLES. FROM THE DATE OF THE RECALL BOTH HONDA OF TORRINGTON AND THE INDEPENDENT GARAGE THAT DID THE TEMPORARY REPAIR SAID THE VEHICLE WAS NOT ROAD SAFE , FELL WELL OUTSIDE THE PARAMETERS OF THE WORST STAGE INCLUDED IN THE RECALL AND THAT MY CASE WOULD BE REFERRED TO HONDA TO NEGOTIATE A SETTLEMENT. AFTER MONTHS OF CALLS TO THE DEALER ABOUT THE STATUS I WAS TOLD TO BRING THE VEHICLE DOWN FOR THE RECALL REPAIR. WE REQUESTED TO BE PRESENT AND DID NOT AUTHORIZE REPAIRS UNLESS WE WERE. WE CALLED THE DEALER TO ASK WHEN THEY WOULD BE CALLING US DOWN. THEY SAID TO ARRIVE IN ONE HALF HOUR BECAUSE THAT'S WHEN THEY WOULD BE BRING THE VEHICLE IN. WHEN WE ARRIVED 20 MINUTES LATER, WE WERE TOLD A STAGE 2 REPAIR WAS ALREADY DONE PER THE TECH-LINE. WHICH CONSISTED OF SPRAYING WAX OVER AN UNSAFE FRAME. THEY REFUSED TO PUT ON OUR INVOICE THAT IT WAS ROAD SAFE. *TR
NHTSA ODI #10402090
80,000 miles · May 10, 2011
Structure
MY 2001 HONDA PASSPORT WENT IN FOR INSPECTION FOR RECALL FOR THE LOWER LINK TRAILING BRACKETS. THE BRACKETS WERE INSTALLED OVER THE RUSTED FRAME ON 03/16/11. IT WAS STATED IN EMAILS TO THE CORPORATE OFFICE THAT EVEN IF THE STAGE 3 REPAIRS WERE COMPLETED AS INSTRUCTED THE VEHICLE WOULD BE UNSAFE TO DRIVE DUE TO THE DEEP CORROSION…
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MY 2001 HONDA PASSPORT WENT IN FOR INSPECTION FOR RECALL FOR THE LOWER LINK TRAILING BRACKETS. THE BRACKETS WERE INSTALLED OVER THE RUSTED FRAME ON 03/16/11. IT WAS STATED IN EMAILS TO THE CORPORATE OFFICE THAT EVEN IF THE STAGE 3 REPAIRS WERE COMPLETED AS INSTRUCTED THE VEHICLE WOULD BE UNSAFE TO DRIVE DUE TO THE DEEP CORROSION IN OTHER PORTIONS AS WELL. HONDA TOLD JEFFREY HONDA TO STILL PERFORM THE STAGE 3 REPAIR AS THE OTHER CORROSION AREAS DO NOT APPLY TO THIS CURRENT CAMPAIGN. IT IS JEFFREY HONDA'S PROFESSIONAL OPINION THAT THE VEHICLE REMAINS UNSAFE TO DRIVE DUE TO HEAVY AND DEEP CORROSION TO REAR TRAILING ARMS, REAR FRAME HANGING NOT BOLTED TOGETHER. FUEL TANK HOUSING RUSTED AND HALF WAY PORTIONS AS WELL. HONDA CORPORATE OFFICE REFUSES TO OFFER A BUY BACK OFFER FOR THIS VEHICLE. THEY HAVE BOUGHT BACK OTHER VEHICLES THAT WERE NOT AS BAD AS MINE AND TELL ME THAT THEY ARE SORRY BUT THEY WILL DO NOTHING ELSE FOR ME. MY VEHICLE IS NOT SAFE TO DRIVE AND STILL HAS A 2 YEAR LOAN ON IT WITH FULL COVERAGE INSURANCE. IT IS NOT MY FAULT THAT HONDA USED DEFECTIVE STEEL WHEN MAKING THESE FRAMES FOR THESE VEHICLES. CASE MANAGER [XXX] SAYS THE BUY BACK OFFERS ARE ON A CASE-BY-CASE BASIS. IN OUR MANY CONVERSATIONS HE CAN NOT TELL ME WHY MY VEHICLE DOES NOT MEET THE CRITERIA. IT IS RUSTED UNDERNEATH FROM ONE END TO THE OTHER. THE TRAILING BRACKETS INSTALLED ARE LIKE A BAND AID FOR A BROKEN LEG. I FEEL DISCRIMINATED AGAINST AS OTHERS GET BUY BACK OFFERS AND ALL I GET IS SORRY. I HAD TO HAVE THE VEHICLE TOWED HOME BECAUSE OF SAFETY ISSUES. IT CAN NEVER BE DRIVEN AGAIN WITH ONLY 80,000 MILES AND A PERFECT BODY BECAUSE THE WHOLE FRAME IS ROTTED. I FEEL THAT THE RECALL SHOULD BE REOPENED TO INCLUDE THE FRAME. MANY PEOPLE ARE STILL DRIVING THESE VEHICLES WITH THE ROTTED FRAMES AS IT IS THEIR ONLY TRANSPORTATION. THEY ARE RISKING THEIR LIFE AND THE LIVES OF OTHERS ON THE ROAD BY CONTINUING TO DRIVE THESE VEHICLES. ALL STATES SHOULD OF RECEIVED A INSPECTION NOTICE FOR THESE VEHICLES. INFORMATION REDACTED PURSUANT TO THE FREEDO
NHTSA ODI #10399930
182,000 miles · May 10, 2011
Structure
TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY RUSTED AND EXHIBITED RUST HOLES THROUGHOUT THE FRAME. THE CONTACT CALLED THE MANUFACTURER REGARDING THE RUST AND THE MANUFACTURER STATED THAT THEY COULD ONLY REPLACE THE UPPER TRAILING ARM BRACKET. THE CONTACT BELIEVED THE VEHICLE WAS…
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TL* THE CONTACT OWNS A 2001 HONDA PASSPORT. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY RUSTED AND EXHIBITED RUST HOLES THROUGHOUT THE FRAME. THE CONTACT CALLED THE MANUFACTURER REGARDING THE RUST AND THE MANUFACTURER STATED THAT THEY COULD ONLY REPLACE THE UPPER TRAILING ARM BRACKET. THE CONTACT BELIEVED THE VEHICLE WAS UNSAFE TO DRIVE. THE FAILURE MILEAGE WAS 182,000.
ISUZU IS RECALLING CERTAIN MODEL YEAR 1998-2002 ISUZU RODEO AND MODEL YEAR 2002 ISUZU AXIOM VEHICLES, AND HONDA IS RECALLING CERTAIN 1998-2002 HONDA PASSPORT VEHICLES, THAT WERE ORIGINALLY SOLD, OR ARE CURRENTLY REGISTERED, IN THE STATES OF MAINE, NEW HAMPSHIRE, VERMONT, MASSACHUSETTS, RHODE ISLAND, CONNECTICUT, NEW YORK, NEW JERSEY, PENNSYLVANIA, DELAWARE, MARYLAND, THE DISTRICT OF COLUMBIA, WEST VIRGINIA, OHIO, INDIANA, MICHIGAN, ILLINOIS, WISCONSIN, MINNESOTA, IOWA, MISSOURI, AND KENTUCKY. VEHICLES THAT HAVE EXPERIENCED SUSTAINED EXPOSURE TO HIGHLY CORROSIVE MATERIALS USED IN SOME JURISDICTIONS FOR ROAD DEICING PURPOSES MAY EXPERIENCE EXCESSIVE CORROSION IN THE VICINITY OF THE FORWARD MOUNTING POINT BRACKET FOR THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK PRIOR TO THE TIME THAT SUCH CORROSION WOULD NORMALLY BE EXPECTED.
Consequence & remedy
Consequence: EXCESSIVE CORROSION MAY RESULT IN THE LEFT OR RIGHT REAR SUSPENSION LOWER LINK BRACKET BECOMING DETACHED FROM THE FRAME, WHICH CAN AFFECT VEHICLE HANDLING AND POTENTIALLY CAUSE A CRASH.
Remedy: DEALERS WILL INSPECT THE REAR SUSPENSION LOWER LINK BRACKET AREA. FOR VEHICLES IN WHICH LITTLE OR NO CORROSION IS FOUND, THE AREA WILL BE TREATED WITH AN ANTI-CORROSIVE COMPOUND. FOR VEHICLES IN WHICH CORROSION HAS DAMAGED THE REAR SUSPENSION LOWER LINK BRACKET AND AFFECTED ITS CONNECTION TO THE VEHICLE FRAME, A REINFORCEMENT BRACKET WILL BE INSTALLED. IN THE RARE EVENT THE CORROSION IS SO SEVERE THAT THE REINFORCEMENT BRACKET REMEDY WOULD NOT BE APPROPRIATE, A REPURCHASE OFFER WILL BE EXTENDED TO THE VEHICLE'S OWNER. ALL INSPECTIONS AND REMEDIES WILL BE PROVIDED FREE OF CHARGE FOR VEHICLES THAT ARE 10 YEARS OLD OR LESS. FOR VEHICLES OLDER THAN 10 YEARS, ISUZU WILL OFFER A FREE REMEDY, BUT ONLY IF THE VEHICLE IS PRESENTED TO AN ISUZU SERVICE FACILITY, OR HONDA DEALER (AS APPLICABLE), DEALER WITHIN 12 MONTHS OF WHEN OWNER NOTIFICATIONS WERE ISSUED. THE SAFETY RECALL BEGAN ON DECEMBER 10, 2010. ISUZU OWNERS MAY CONTACT ISUZU AT 1-800-255-6727. HONDA OWNERS MAY CONTACT HONDA AT 1-800-999-1009.
ON CERTAIN SPORT UTILITY VEHICLES, THE PASSENGER-SIDE AIR BAG INFLATOR MODULES WERE MANUFACTURED AND SHIPPED WITHOUT A NECESSARY COMPONENT KNOWN AS A CHECK VALVE PIN.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE AIR BAG WILL NOT INFLATE PROPERLY OR SUFFICIENTLY RESULTING IN AN INCREASED RISK OF INJURY TO THE SEAT OCCUPANT.
Remedy: DEALERS WILL REPLACE THE PASSENGER SIDE AIR BAG. OWNER NOTIFICATION BEGAN AUGUST 7, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HONDA AT 1-800-999-1009.
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES WERE BUILT WITH THE INFLATORS IN THE PASSENGER SIDE AIR BAG MODULES HAVING THE WRONG AMOUNT OF GENERANT.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH THAT WOULD TRIGGER A PASSENGER AIR BAG DEPLOYMENT, TOO MUCH GENERANT CAN CAUSE THE INFLATOR MODULE TO EXPLODE. IF THE AIR BAG MODULE EXPLODES, METAL AND PLASTIC DEBRIS COULD CAUSE SEVERE INJURY TO VEHICLE OCCUPANTS.
Remedy: DEALERS WILL REPLACE THE PASSENGER SIDE AIR BAG UNIT.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
On April 10, 2018, NHTSA received a petition from Mr. Kevin Byrne (the Petitioner) requesting that the Agency ?undertake a defects investigation? of ?rust-related detachment of Isuzu Rodeo fuel tanks? (NHTSA ID 11091788). The Petitioner experienced a partial fuel tank detachment in his model year (MY) 2004 Isuzu Rodeo in July 2017. On May 23, 2018, ODI opened DP18-001 to evaluate the Petitioner?s request for a defect investigation. ODI sent information request letters to Isuzu and Honda requesting production, design history and field data related to fuel tank retention failures in MY 2001-2004 Isuzu Rodeo, MY 2002-2004 Isuzu Axiom and MY 2001-2002 Honda Passport vehicles equipped with the same fuel tank shield part number as the Petitioner?s vehicle (the ?subject vehicles?). ODI notes that Isuzu manufactured the subject Passport vehicles for Honda. Isuzu implemented a change to the tank shield corrosion protection system as a running change in early MY 2002 production. Isuzu and Honda sold approximately 172,000 subject vehicles in the United States. Fifty-eight (58) percent of the subject vehicles were produced prior to the shield change (99,000) and 42 percent after the change (73,000).ODI?s analysis of field data identified 19 incidents of partial fuel tank detachments in the subject vehicles. The incidents all occurred in states with high road salt usage in winter months (Salt States) and involved older vehicles beyond 10-years in service. On average, the failures occurred in the vehicle?s 13th year-in-service. Evidence of severe general corrosion in multiple undercarriage components was also noted in 13 of the 19 vehicles that experienced partial fuel tank detachments. None of the incidents resulted in fuel leakage or fire. Aside from the petitioner?s vehicle, ODI has not identified any other incidents of complete or partial fuel tank detachment in the MY 2002-2004 subject vehicles equipped with the modified retention shield.In addition, ODI reviewed 24 NHTSA complaints alleging corrosion concerns with the fuel tank retention system in the subject vehicles that did not result in fuel tank detachment. Twenty-three (23) of these complaints involve subject vehicles built prior to the shield change. Like the vehicles reporting fuel tank detachments, these vehicles are also all from Salt States and, in most cases (20 of the 24 complaints), the vehicles also experienced severe corrosion concerns in other undercarriage components. Half (12 of the 24 complaints) of the vehicles show prior accident damage in their service histories.Based on these analyses, ODI has not identified evidence of a defect trend for premature corrosion-related fuel tank detachments in the MY 2004 Isuzu Rodeo or similarly equipped vehicles. The damage that may result in tank retention concerns appears to occur progressively over many years with ample opportunity for detection and repair. Furthermore, ODI has not identified any crashes, fires, injuries, or fuel leaks associated with fuel tank retention failures in a population of vehicles that currently range from 16 to 19 years old.Accordingly, the Agency is denying the petition.A summary of ODI?s analysis of this petition will be published in the Federal Register and is also available in the investigative file for this action.The NHTSA consumer complaints counted in the closing resume for DP18-001 can be reviewed at www.nhtsa.gov under the following ODI identification numbers (VOQs in parentheses denote duplicate records): Allegations of fuel tank retention failure: 11084098 (11091788), 10532845, 10486109. Allegations of fuel tank retention component corrosion: 11138931, 10992150, 10845523,
EA09018 · Rear Suspension Lower Link Detachment
Opened Dec 7, 2009 · Closed Oct 15, 2010
Status: closed (inferred from source dates) · Suspension; Suspension:rear
On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.
Additional source detail variants (2)
Suspension
On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.
Suspension:rear
On September 22, 2010, Isuzu Manufacturing Services of America, Inc (Isuzu) submitted a Defect Information Report (NHTSA Recall 10V-436) to the National Highway Traffic Safety Administration affecting approximately 120,000 model year (MY) 1998-2002 Isuzu Rodeo and Honda Passport vehicles and MY 2002 Isuzu Axiom vehicles originally sold, or currently operated, in the following states:Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. All vehicle owners will receive the recall notification.Vehicles 10 years of age or younger will be provided with a free remedy.For vehicles older than 10 years, Isuzu will offer a free remedy provided the vehicle is presented to an Isuzu service facility or a Honda dealer (as applicable) no later than twelve (12) months after the date of mailing of the notification letter to the owner.The report describes a condition where vehicles operated in states using certain road deicing materials may exhibit excessive corrosion which may result in the left or right rear suspension lower link bracket becoming detached from the frame.According to Isuzu a detached lower link may affect vehicle handling and potentially cause a crash.The Office of Defects Investigation (ODI) analyzed complaint data and found that 114 of the 115 (99%) alleged complete lower link separations from the frame occurred in vehicles originally sold or operated in a state covered by the recall. Of these complaints 2 involved alleged crashes and 21 involved alleged loss of control incidents.The alleged crashes and loss of control incidents all occurred in vehicles operated in a state covered by the safety recall.Isuzu's recall instructs dealers to inspect the rear suspension lower link bracket area to determine if corrosion is present.For vehicles in which corrosion has damaged the lower link bracket area and affected its connection to the vehicle frame, a reinforcement bracket will be installed.For vehicles with no visible signs of corrosion, dealers with apply anti-corrosion material to reduce the likelihood of corrosion developing in the future. Based on Isuzu's safety recall, this Engineering Analysis is closed.A copy of the recall may be assessed on NHTSA's website using the reference number above.
PE09030 · Rear Suspension Lower Link Failure
Opened Jun 16, 2009 · Closed Dec 8, 2009
Status: closed (inferred from source dates) · Suspension; Suspension:rear
DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Additional source detail variants (2)
Suspension
DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Suspension:rear
DURING PRELIMINARY EVALUATION PE09-030, ISUZU MOTORS AMERICA, INC (ISUZU) NOTED TWO PRIMARY DIFFERENCES ONCE THE REAR SUSPENSION LOWER LINK SEPARATION OCCURS BETWEEN THE ALLEGED DEFECT (SEPARATION OF THE LOWER LINK FROM THE FRAME) OF THIS INVESTIGATION AND A SAFETY DEFECT INVOLVING LOWER LINK SEPARATION FROM THE REAR AXLE ADDRESSED BY ISUZU IN SAFETY RECALL 00V-058.IN THE CASE OF THE DEFECT CONDITION IDENTIFIED IN RECALL 00V-058, ISUZU STATED THAT THE ATTACHMENT BOLT COULD DETACH FULLY, CAUSING SEPARATION OF THE LOWER LINK FROM THE REAR AXLE POSSIBLY CREATING A LOSS OF VEHICLE CONTROL. ISUZU ALSO STATED THAT THIS CONDITION OCCURS EARLY IN THE SERVICE LIFE OF THE VEHICLE.IN THIS INVESTIGATION ISUZU NOTED LOWER LINK SEPARATION FROM THE FRAME IS A PROGRESSIVE CORROSION ISSUE WITH PRIOR WARNING TO CONSUMERS.ISUZU ALSO STATED THAT IN THE EVENT OF A LOWER LINK SEPARATION FROM THE FRAME, THE VEHICLE IS STILL CONTROLLABLE AND CAN BE SAFELY STOPPED. THE OFFICE OF DEFECT INVESTIGATION (ODI) ANALYZED COMPLAINT DATA PROVIDED BY ISUZU AND AMERICA HONDA MOTOR COMPANY, INC (HONDA), AS WELL AS VEHICLE OWNER QUESTIONNAIRES SUBMITTED TO ODI FROM CONSUMERS.IN TOTAL, THERE WERE 60 UNIQUE REPORTS OF LOWER LINK SEPARATIONS FROM THE FRAME INCLUDING 1 ALLEGED CRASH AND 7 LOSS OF VEHICLE CONTROL INCIDENTS THAT MAY BE RELATED TO THE ALLEGED DEFECT.MOST OF THESE COMPLAINTS INDICATED THAT THERE WAS NO WARNING PRIOR TO THE LINK SEPARATION.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-018) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
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