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2014 Honda CR-V

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2014 Honda CR-V do not stand out strongly from the model-year median of 400.5.

About this comparison →

When problems were reported

Mileage at the reported incident

396 reports with mileage · 191 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 190 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 77 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports7 fire reports22 injury reports

What owners actually said

587 reports
9,970 miles · Jan 12, 2015
Steering

I WAS DRIVING ON THE INTERSTATE 90 WHEN ALL OF SUDDEN EPS( ELECTRONIC POWER STEERING), VSA( VEHICLE STABILITY ASSIST) FAILURE AND LOW TIRE WARNING LIGHT CAME ON. STEERING BECAME VERY HARD TO TURN.WHEN I TOOK THE CAR TO DEALER AFTER ONE DAY OF ANALYSIS THEY TOLD THAT ALIGNMENT OF ONE THE FRONT TIRES WAS VERY OFF. EVEN THOUGH IT…

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I WAS DRIVING ON THE INTERSTATE 90 WHEN ALL OF SUDDEN EPS( ELECTRONIC POWER STEERING), VSA( VEHICLE STABILITY ASSIST) FAILURE AND LOW TIRE WARNING LIGHT CAME ON. STEERING BECAME VERY HARD TO TURN.WHEN I TOOK THE CAR TO DEALER AFTER ONE DAY OF ANALYSIS THEY TOLD THAT ALIGNMENT OF ONE THE FRONT TIRES WAS VERY OFF. EVEN THOUGH IT IS AN WARRANTY ISSUE THEY REFUSED TO HONOR IT AND BLAMED ME FOR BUMPING THE VEHICLE. I CALLED HONDA CUSTOMER SERVICE TO REPORT THE PROBLEM.AFTER ONE DAY SOME ONE FROM HONDA CUSTOMER SUPPORT CALLED AND REPEATED THE SAME THING WHICH DEALER TOLD.MY ONLY CONCERN IF THE EPS FAILURE WAS THE ISSUE BUT INSTEAD OF ADDRESSING ISSUE THEY JUST TRIED TO ESCAPE. *TR

NHTSA ODI #10671895

Mileage unknown · Jan 12, 2015
Engine

WHEN STARTING FIRST THING IN THE MORNING ON VERY COLD DAYS, THERE IS A GRINDING NOISE FOR A SECOND OR TWO. HAPPENS ALSO IF IT IS SITTING OUTSIDE FOR SEVERAL HOURS IN COLD WEATHER. I SEE OTHER COMPLAINTS ABOUT THIS AND AM TAKING IT TO DEALERSHIP TO SEE WHETHER IT CAN BE FIXED. MY CAR ONLY HAS 6,500 MILES ON IT AND SHOULD NOT B…

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WHEN STARTING FIRST THING IN THE MORNING ON VERY COLD DAYS, THERE IS A GRINDING NOISE FOR A SECOND OR TWO. HAPPENS ALSO IF IT IS SITTING OUTSIDE FOR SEVERAL HOURS IN COLD WEATHER. I SEE OTHER COMPLAINTS ABOUT THIS AND AM TAKING IT TO DEALERSHIP TO SEE WHETHER IT CAN BE FIXED. MY CAR ONLY HAS 6,500 MILES ON IT AND SHOULD NOT BE HAVING ISSUES LIKE THIS. THIS IS HAPPENING ON MY SECOND CR-V AS WELL WHICH HAS ABOUT 9,000 MILES ON IT. *TR

NHTSA ODI #10671759

7,278 miles · Jan 10, 2015
Power Train

THE AWD ON THE 2014 HONDA CRV FAILS WHEN THE OUTSIDE TEMPERATURE FALLS BELOW ZERO, THE ALL WHEEL DRIVE VEHICLE THEN IS JUST A FRONT WHEEL DRIVE VEHICLE. WE LIVE IN THE NORTHERN PART OF THE USA AND OFTEN DEAL WITH SNOW PACKED ROADS. WITHOUT THE AWD WORKING THIS LEADS TO DIFFICULT AND DANGEROUS DRIVING CONDITION AND AT TIMES L…

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THE AWD ON THE 2014 HONDA CRV FAILS WHEN THE OUTSIDE TEMPERATURE FALLS BELOW ZERO, THE ALL WHEEL DRIVE VEHICLE THEN IS JUST A FRONT WHEEL DRIVE VEHICLE. WE LIVE IN THE NORTHERN PART OF THE USA AND OFTEN DEAL WITH SNOW PACKED ROADS. WITHOUT THE AWD WORKING THIS LEADS TO DIFFICULT AND DANGEROUS DRIVING CONDITION AND AT TIMES LOSS OF CONTROL. THE DEALERSHIP HAS HAD THE VEHICLE IN 4 TIMES AND HAS BEEN UNABLE TO FIX THE PROBLEM AND AT THIS TIME HAS NOT OFFERED AND SOLUTION TO THE SITUATION, ONLY THAT THE TECH/ENGINEERS WILL LOOK INTO THE ISSUE. AT THIS TIME CAN NOT EVEN GET THE VEHICLE UP THE HILL OF OUR SNOW PACKED DRIVEWAY WITHOUT A TOW. *TR

NHTSA ODI #10671561

25,304 miles · Jan 10, 2015
Electrical System

THE TPMS WARNING LIGHT HAS BEEN COMING ON SINCE NOT LONG AFTER THE CAR WAS PURCHASED NEW. WE ARE TOLD BY THE DEALER THAT THE LATEST SOFTWARE UPGRADE HAS BEEN INSTALLED. ANNOYING, USELESS LIGHT. CONSTANTLY RE-SETTING. *TR

NHTSA ODI #10671560

900 miles · Jan 10, 2015
Wheels

DURING A 3500 MILE TRIP THE TIRE PRESSURE MONITORING WARNING LIGHT (TPMS) CAME ON AT LEAST 6 TIMES. EACH TIME I STOPPED AND NONE OF THE TIRES WERE LOW. I RESET THE SYSTEM AND CONTINUED TO DRIVE. EVENTUALLY, THE LIGHT CAME ON AGAIN AND I REPEATED THE SAME, STOP AND CHECK PROCEDURE, EACH TIME THERE WASN'T ANY VARIATION IN THE T…

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DURING A 3500 MILE TRIP THE TIRE PRESSURE MONITORING WARNING LIGHT (TPMS) CAME ON AT LEAST 6 TIMES. EACH TIME I STOPPED AND NONE OF THE TIRES WERE LOW. I RESET THE SYSTEM AND CONTINUED TO DRIVE. EVENTUALLY, THE LIGHT CAME ON AGAIN AND I REPEATED THE SAME, STOP AND CHECK PROCEDURE, EACH TIME THERE WASN'T ANY VARIATION IN THE TIRE PRESSURE. I HAVE HAD TPMS ON OTHER VEHICLES AND NEVER HAVE I HAD A FALSE READING. THE HONDA SYSTEM IS A BASIC SYSTEM AT BEST AND FROM READING OTHER COMPLAINTS, HAS BEEN PLAGUED WITH PROBLEMS. THEIR SYSTEM IS MORE OF AN ANNOYANCE THAN BENEFIT. I WAS TOLD THE 2014'S HAD UPDATED SOFTWARE WHICH DOESN'T SEEM TO WORK. HONDA NEEDS TO DESIGN A SUITABLE FIX FOR A KNOWN PROBLEM. *TR

NHTSA ODI #10671552

14,000 miles · Jan 9, 2015
EnginePower Train

1. 2014 POWER TRAIN -REAR PASSENGER WHEEL JUMPING/SKIPPING ON ACCELERATION. DEALER BROUGHT A LOANER,TOOK CAR AND REPLACED REAR DIFFERENTIAL..SEEMS OK SINCE....HAD 2013 CRV W/FRONT PASSENGER SIDE AXLE JUMPING ..TRADED BACK AFTER 9 MONTHS 2. 2014 ENGINE- GRINDING SOUND ON START UP. RECORDED SOUND ON VIDEO AND MECHANIC IDENTIFIED …

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1. 2014 POWER TRAIN -REAR PASSENGER WHEEL JUMPING/SKIPPING ON ACCELERATION. DEALER BROUGHT A LOANER,TOOK CAR AND REPLACED REAR DIFFERENTIAL..SEEMS OK SINCE....HAD 2013 CRV W/FRONT PASSENGER SIDE AXLE JUMPING ..TRADED BACK AFTER 9 MONTHS 2. 2014 ENGINE- GRINDING SOUND ON START UP. RECORDED SOUND ON VIDEO AND MECHANIC IDENTIFIED AS VTC ACTUATOR BUT SAID HONDA HAS NO FIX. SAID NO HARM WILL OCCUR W/REPETITION...HAD 2013 CRV W/SAME PROBLEM IN ADDITION TO FRONT AXLE ISSUES..AS NOTED ABOVE TRADED BACK AFTER 9 MONTHS. *TR

NHTSA ODI #10671432

100 miles · Jan 7, 2015
Tires

I PURCHASED MY 2014 HONDA CRV AWD BRAND NEW FROM THE DEALER AND WITHIN ONE WEEK OF THE SALE I TOOK THE VEHICLE IN FOR SEVICE DUE TO SEVERE VIBRATIONS THROUGOUT THE VEHICLE WHEN DRIVING AT HIGHWAY SPEEDS OF 55 MPHBOR HIGHER. THE VEHICLE HAS BEEN BACK A TOTAL OF THREE TIMES THUS FAR AND THE PROBLEM HAS NOT BEEN I WAS TOLD 1. A C…

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I PURCHASED MY 2014 HONDA CRV AWD BRAND NEW FROM THE DEALER AND WITHIN ONE WEEK OF THE SALE I TOOK THE VEHICLE IN FOR SEVICE DUE TO SEVERE VIBRATIONS THROUGOUT THE VEHICLE WHEN DRIVING AT HIGHWAY SPEEDS OF 55 MPHBOR HIGHER. THE VEHICLE HAS BEEN BACK A TOTAL OF THREE TIMES THUS FAR AND THE PROBLEM HAS NOT BEEN I WAS TOLD 1. A CUPPED REAR TIRE, 2. FRONT DRIVER SIDE TIRE WAS OUT OF BALANCE 3. TIRES WAS OVER INFLATED AND RIGHT REAR TIRE REQUIRED REPLACEMENT. IN ADDITION TO THE VIBRATION, THE TPS LIGHT HAS COME ON REPEATEDLY. HOWEVER WHEN CHECKED WITH CALIBRATED METER THE TIRES WERE WITHIN APPROPRIATE INFLATION RANGE. *TR

NHTSA ODI #10670827

2,699 miles · Jan 5, 2015
Tires

I STARTED BRINGING MY 2014 HONDA CR-V TO NARDY HONDA ON APRIL 12, 2014 BECAUSE THE LOW TIRE PRESSURE LIGHT WAS ON, ON APRIL 12TH THEY TOLD ME IT MAY NEED TO HAVE THE SOFTWARE UPDATED, HOWEVER AFTER HONDA MECHANICS SEEING THE CAR THEY DETERMINED IT WAS THE LATEST SOFTWARE AND NEEDED NO UPDATE. THEY SET THE TIRE PRESSURE AND RESET…

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I STARTED BRINGING MY 2014 HONDA CR-V TO NARDY HONDA ON APRIL 12, 2014 BECAUSE THE LOW TIRE PRESSURE LIGHT WAS ON, ON APRIL 12TH THEY TOLD ME IT MAY NEED TO HAVE THE SOFTWARE UPDATED, HOWEVER AFTER HONDA MECHANICS SEEING THE CAR THEY DETERMINED IT WAS THE LATEST SOFTWARE AND NEEDED NO UPDATE. THEY SET THE TIRE PRESSURE AND RESET THE SYSTEMS DETERMINING THERE WERE NO LEEKS IN ANY OF THE TIRES. ON MAY 28TH IT CAME ON AGAIN, THEY SAID 1500 SEE TECH NOTES-TOPPED OFF AIR PRESSURE AND CALIBRATED TPMS ALL OK. ON MAY 30TH THEY SAID THEY UNINSTALLED THE SOFTWARE, RE CALIBRATED THE TIRES AND SET THEM BACK TO FACTORY SETTINGS. JUNE 14, 2014 AND THE LIGHT CAME BACK ON AGAIN. WHEN THE TIRES WERE CHECKED TODAY THEY ALL HAD THE EXACT AMOUNT OF AIR. THERE WAS NO FLATS OR LOSS OF AIR. NOW THIS VEHICLE HAS BEEN BACK FOR THE EXACT SAME ISSUE ON ALL THE FOLLOWING DATES: APRIL 12, 2014, MAY 28, 2014, JUNE 16, 2014, OCTOBER 24, 2014 CALLED HONDA CORPORATE TO REPORT PROBLEM AND SEE IF I COULD GET SOME HELP, DECEMBER 5, 2014 THEY CLAIM TO HAVE FIXED THE PROBLEM FOR GOOD AND TODAY JANUARY 5, 2015 LIGHT CAME BACK ON. I CALLED CORPORATE AND THEY TOLD ME THERE IS NOTHING THEY AN DO OTHER THAN REFER ME TO THE DEALERSHIP TO HAVE THEM LOOK AT THE CAR. I AM ONCE AGAIN GOING BACK TO NARDY HONDA ON JANUARY 6, 2014 FOR THEM TO LOOK AT THE CAR. THIS IS DISGUSTING HOW I AM BEING TREATED. THEY CANT FIX MY CAR AND WONT DO ANYTHING ABOUT IT. MY REP FROM HONDA CORPORATE [XXX] IS 1-800-999-1009 EXT[XXX], CASE # [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10670282

Mileage unknown · Dec 23, 2014
Unknown Or Other

PURCHASED NEW 2014 HONDA CR-V ON 12/19/14. DURING THE PURCHASE THE SALES PERSON WAS SPECIFICALLY ASKED ABOUT THE TIRE PRESSURE MONITORING SYSTEM (TPMS) PROBLEM, WHICH PER THE NHTSA COMPLAINT PROCESS HAS EXISTED IN THE HONDA 2014 CR-V MODELS SINCE SEPTEMBER 2013. THE SALES PERSON WAS NOT AWARE OF ANY PROBLEMS. ASKED THE SALES …

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PURCHASED NEW 2014 HONDA CR-V ON 12/19/14. DURING THE PURCHASE THE SALES PERSON WAS SPECIFICALLY ASKED ABOUT THE TIRE PRESSURE MONITORING SYSTEM (TPMS) PROBLEM, WHICH PER THE NHTSA COMPLAINT PROCESS HAS EXISTED IN THE HONDA 2014 CR-V MODELS SINCE SEPTEMBER 2013. THE SALES PERSON WAS NOT AWARE OF ANY PROBLEMS. ASKED THE SALES PERSON TO VERIFY THE MANUFACTURE DATE OF THE VEHICLE TO BE PURCHASED AND WAS TOLD IT WAS SEPTEMBER 2014. THE NEXT DAY (12/20/14) WHILE DRIVING THE VEHICLE THE TPMS LIGHT CAME ON. THE VEHICLE HAD BEEN DRIVEN SOME 25 MILES (THE ODOMETER READ 115 MILES WHEN PURCHASED). TIRE PRESSURE WAS CHECKED AND FOUND TO BE 30 PSI PER SPECIFICATIONS. RESET THE TMPS FOLLOWING OWNER MANUAL INSTRUCTIONS. CALLED THE DEALERSHIP AND SCHEDULED AN APPOINTMENT FOR 12/22/14. A SOFTWARE PATCH (VERSION OHA240 DECEMBER 2014) WAS INSTALLED. HONDA CONTINUES TO MANUFACTURE AND SELL A VEHICLE WITH A KNOWN POTENTIAL SAFETY DEFECT. PAST "FIXES" DO NOT SEEM ADDRESS THE PROBLEM. WHEN WILL SOMEONE ADDRESS THIS ISSUE AND SOLVE IT?

NHTSA ODI #10668003

5,500 miles · Dec 22, 2014
Steering

TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT WHILE DRIVING AT 60 MPH, THE STEERING WHEEL VIOLENTLY VIBRATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 5,500.

NHTSA ODI #10667731

Official recalls

1

23V858000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2023

Honda (American Honda Motor Co.) is recalling certain 2013-2023 Honda Accord, Civic Coupe, Civic Sedan, Civic Hatchback, Civic Type R, CR-V, HR-V, Ridgeline, Odyssey, Acura ILX, MDX, MDX Hybrid, RDX, RLX, TLX, 2019-2022 Honda Insight, Passport, 2020 Honda CR-V Hybrid, 2018-2019 Honda Clarity PHEV, Fit, and 2015-2020 Honda Accord Hybrid, Pilot, Acura NSX vehicles. The fuel pump inside the fuel tank may fail.

Consequence & remedy

Consequence: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Remedy: Dealers will replace the fuel pump module, free of charge. Owner letters were mailed September 6, 2024. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are KGC and KGD. This recall is an expansion of NHTSA recall numbers 21V-215 and 20V-314.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

Go deeper into Honda CR-V problems