FADING PAINT ON HOOD, ROOF, AND TRUCK OF THE VEHICLE. NOT ONLY HAVE I SEEN THE FADING OF PAINT ON MY CAR, BUT ON MANY MANY OTHER VEHICLES THE SAME ISSUE. I BELIEVE HONDA DID A VERY POOR PAINT JOB ON THESE VEHICLES.
2012 Honda Civic
Owner reports · Recalls · Investigations
More warning signs than most Civic years
Owner complaints for the 2012 Honda Civic are substantially higher than the model-year median of 183.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Civic years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
321 reports with mileage · 133 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Air Bags. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
35 reportsPAINT COMING OFF OF CAR. WAS TOLD I WAS NOTIFIED BY A LETTER IN MAIL. NEVER WAS. ASKED FOR WHEN IT WAS MAILED, ASKED RIP WHAT ADDRESS IT WAS SENT AND ALSO ASKED FOR A COPY OF THIS SUPPOSED NOTIFICATION TO BE EMAILED TO ME. WAS TOLD BY MULTIPLE HONDA PEOPLE THEY DON'T HAVE THAT INFORMATION.... IT'S BECAUSE THEY DID NOT SEN…
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PAINT COMING OFF OF CAR. WAS TOLD I WAS NOTIFIED BY A LETTER IN MAIL. NEVER WAS. ASKED FOR WHEN IT WAS MAILED, ASKED RIP WHAT ADDRESS IT WAS SENT AND ALSO ASKED FOR A COPY OF THIS SUPPOSED NOTIFICATION TO BE EMAILED TO ME. WAS TOLD BY MULTIPLE HONDA PEOPLE THEY DON'T HAVE THAT INFORMATION.... IT'S BECAUSE THEY DID NOT SEND IT. I WAS NEVER TOLD THAT THIS WOULD HAPPEN BY ANYONE !
I LEASED A HONDA CIVIC 2012-2015 , IN 2015 I BOUGHT THE CIVIC THAT I HAD LEASED FOR 3 YEARS. IN 2018 I STARTED TO NOTICE THE PAINT WAS LOOKING DULL IN CERTAIN SPOTS AND STARTING TO SHOW A WHITE RING LIKE I DUMPED SALT FOR MELTING ICE ALL OVER IT. I TOOK IT TO THE DEALER AND WAS TOLD I MISSED THE EXTENDED WARRANTY ON GETTING…
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I LEASED A HONDA CIVIC 2012-2015 , IN 2015 I BOUGHT THE CIVIC THAT I HAD LEASED FOR 3 YEARS. IN 2018 I STARTED TO NOTICE THE PAINT WAS LOOKING DULL IN CERTAIN SPOTS AND STARTING TO SHOW A WHITE RING LIKE I DUMPED SALT FOR MELTING ICE ALL OVER IT. I TOOK IT TO THE DEALER AND WAS TOLD I MISSED THE EXTENDED WARRANTY ON GETTING MY CIVIC PAINTED AND THAT I WAS NOTIFIED BY MAIL ABOUT THE PAINT ISSUE. I NEVER RECEIVED ANY NOTICE FROM ANYONE REGARDING THE PAINT COMING OFF OF MY CAR. I ASKED THE DEALER AND HONDA SEVERAL TIMES NOW TO TELL ME WHEN AND TO WHAT ADDRESS THE NOTICE WAS SENT AND TO EMAIL THE SUPPOSED NOTICE THAT WAS MAILED. NOBODY CAN ANSWER ME. SUPPOSEDLY IT'S THROUGH A 3RD PARTY WHICH THEY COULDN'T TELL ME THE NAME OF. I JUST PAID OFF MY 30,000 $ CAR THAT NOW IS WORTH MARBLES BECAUSE IT LOOKS LIKE GARBAGE. I CAN'T TRADE IT IN OR SELL IT BECAUSE IT LOOKS HORRIBLE AND NOBODY WANTS A CAR THAT'S MISSING PAINT EVERYWHERE. IT'S NOW 2020, I WENT ONLINE TO INVESTIGATE AND TURNS OUT HONDA HAS BEEN SELLING THIS DEFECTIVE PAINT/CLEARCOAT TO PEOPLE FOR DECADES, SAYS THEY NOTIFIED THEIR CUSTOMERS, EVEN THOUGH THEY DID NOT, AND TRIES TO MAKE A DEAL WITH YOU TO PAY MORE MONEY TO THEM ON A CAR THAT THEY SHOULD HAVE NEVER SOLD YOU TO BEGIN WITH. MY OFFER, FROM HONDA, WAS TO PAINT MY CAR, MINUS THE HOOD, FOR 600.00$ THEY NEED IT FOR 7-8 BUSINESS DAYS AND I HAVE TO GET AND PAY FOR MY OWN RENTAL. WHEN THEY GAVE ME THIS NONSENSE OFFER, THEY THEN TOLD ME I ONLY HAVE 30 DAYS TO SCHEDULE OR THEIR OFFER WAS OFF THE TABLE AND I PAY FULL PRICE MYSELF WITH NO ASSISTANCE FROM THEM. I WANT TO KNOW WHO , WHEN AND TO WHAT ADDRESS THIS SUPPOSED NOTICE ABOUT MY CAR LOOKING LIKE JUNK IN THE FUTURE WAS SENT. I WANT HONDA TO FIX THE ISSUE IN FULL BECAUSE IT'S THEIR FAULT. I ALSO WANT TO JOIN A CLASS ACTION SUIT WITH OTHERS GETTING SCREWED BY HONDA.
PAINT IS PEELING WHERE THE REAR WINDOW MEETS THE ROOF. JUST NOTICED, NOT SURE HOW LONG IT HAS BEEN HAPPENING.
THE PROBLEM IS ON TOP OF THE CAR AROUND REAR WINDSHIELD. THE PAIN IS GONE DURING A COUPLE MONTHS. IT IS WHITE RIGHT NOW.
THE SUNROOF ON MY 2012 HONDA CIVIC SUNROOF WON'T CLOSE. IT GETS STUCK AND IT DOES A CLICKING SOUND. BASED ON PREVIOUS FORUM PAGES THIS ISSUES IS ONGOING WITH MANY OTHER CARS WITH THE SAME MODEL AND YEAR. HONDA REFUSES TO FIX THE ISSUE. THIS ISSUE CAN LEAD TO WATER GETTING IN THE VEHICLE AND OTHER DEBRIS.
SUNROOF SPONTANEOUSLY SHATTERED WHILE DRIVING ON HIGHWAY ON 5/16/2017 @ 645 AM. TEMPERATURE WAS UPPER 60S WITH CALM WEATHER. THE GLASS COVERED THE FRONT SEATS OF THE VEHICLE.
DRIVING ON A RURAL HIGHWAY AND HIT A DEER. IMPACT BENT THE BRACKET THAT HOLDS THE AIRBAG SENSOR COMPLETELY BACKWARDS AND INTO THE SENSOR ITSELF, WHICH CRACKED. AIRBAG NEVER DEPLOYED. NOW, POST REPAIR, AIRBAG WARNING AND LIGHT ARE ON CONSTANTLY.
I DON'T KNOW WHAT A TAKATA RECALL IS, BUT PER HONDA'S WEBSITE I HAVE NO RECALLS. I WAS IN AN ACCIDENT ON 5/21 AROUND 2PM. I WAS DRIVING ON A STRAIGHT CITY ROAD CLOSE TO GETTING ON THE HIGHWAY GOING ABOUT 25MPH. THE WOMAN WHO WAS DRIVING NEXT TO ME "DIDN'T SEE ME" AS SHE TURNED INTO MY LANE. SHE SCRAPED THE WHOLE PASSENGER SIDE D…
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I DON'T KNOW WHAT A TAKATA RECALL IS, BUT PER HONDA'S WEBSITE I HAVE NO RECALLS. I WAS IN AN ACCIDENT ON 5/21 AROUND 2PM. I WAS DRIVING ON A STRAIGHT CITY ROAD CLOSE TO GETTING ON THE HIGHWAY GOING ABOUT 25MPH. THE WOMAN WHO WAS DRIVING NEXT TO ME "DIDN'T SEE ME" AS SHE TURNED INTO MY LANE. SHE SCRAPED THE WHOLE PASSENGER SIDE DOOR THEN HER CAR LODGED INTO MY CAR NEAR WHERE THE DOOR & FRONT PART OF THE CAR MEET ON THE PASSENGER SIDE. THE CAR HIT RIGHT NEAT THE SIDE AIRBAG, BUT NONE OF THE AIRBAGS WENT OFF. THAT IS WHAT I'M WORRIED ABOUT. WHY DID NONE OF THE AIRBAGS GO OFF?
WHEN YOU BUY A NEW CAR YOU DON'T EXPECT TO HAVE ANY PROBLEMS, WELL THAT WASN'T THE CASE WITH ME. 1. WATER WAS LEAKING IN THE MOON ROOF ALL THE RUBBER HAD TO BE REPLACED 2. SO MUCH RUST BECAUSE OF LEAK 3. HEATING SYSTEM HAD TO BE REPLACED WHEN YOU TURNED IT ON WOULD MAKE SUCH A LOUD NOISE IT WAS UNBELIEVABLE. DEALERSHIP SAID…
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WHEN YOU BUY A NEW CAR YOU DON'T EXPECT TO HAVE ANY PROBLEMS, WELL THAT WASN'T THE CASE WITH ME. 1. WATER WAS LEAKING IN THE MOON ROOF ALL THE RUBBER HAD TO BE REPLACED 2. SO MUCH RUST BECAUSE OF LEAK 3. HEATING SYSTEM HAD TO BE REPLACED WHEN YOU TURNED IT ON WOULD MAKE SUCH A LOUD NOISE IT WAS UNBELIEVABLE. DEALERSHIP SAID NEEDED A PART SPENT ALMOST A DAY AND THEN SAID NEED ANOTHER PART ,, CANT BELIEVE A NEW CAR NEEDS NEW PARTS. 4. TIRE SENSOR LIGHT KEPT COMING ON . 5.KEYS WOULD NOT COME OUT OF THE EGNITION . 6. RIGHT SIDE OF THE WINDOW WOULD RATTLE BETWEEN THE DASHBOARD AND WINDOW, TOP OF VISOR.. 7.NEEDED NEW BATTERY 8. FILED A COMPLAINT WITH THE BETTER BUSINESS BUREAU. 9 SPENT MORE TIME GOING BACK AND FORTH TO DEALERSHIP WHICH I SHOULD HAVE NOT HAD TO DO THIS. 10. TOLD THE DEALERSHIP CAR MAKES A THUMBING NOISE WHEN YOU GO OVER A BUMP.WAS TOLD A DEFECTIVE RIGHT REAR SHOCK CAUSING THE THUMBING NOISE . 11. HAD TO REPLACE LIGHT BULB ON RIGHT SIDE. 12.SHOULD NOT , HAD ANY OF THESE PROBLEMS WITH A NEW CAR...
Official recalls
312V548000 · Steering:column
Nov 21, 2012
Honda is recalling certain model year 2012 Civic passenger vehicles, manufactured from October 26, 2012, through October 30, 2012. These vehicles were assembled with the incorrect steering column assembly.
Consequence & remedy
Consequence: The steering column may not have proper energy absorbing characteristics, which could increase the risk of injury during a vehicle crash.
Remedy: Honda will notify owners, and dealers will inspect and replace the steering column, as necessary, free of charge. The safety recall began on December 10, 2012. Owners may contact Honda at 1-800-999-1009.
12V256000 · Power Train:driveline:driveshaft
Jun 4, 2012
HONDA IS RECALLING CERTAIN MODEL YEAR 2012 HONDA CIVIC VEHICLES. DURING ASSEMBLY, THE PROCESS REQUIRED TO SEAT THE DRIVERS SIDE DRIVESHAFT AND SET THE RETAINING CLIP WAS NOT COMPLETED. AS A RESULT, THE DRIVESHAFT MAY SEPARATE.
Consequence & remedy
Consequence: IF THIS OCCURS, THE VEHICLE WILL HAVE A LOSS OF DRIVE POWER AND MAY ROLL AWAY IF THE PARKING BRAKE HAS NOT BEEN SET WHEN THE GEAR SELECTOR HAS BEEN PLACED IN THE PARK POSITION, INCREASING THE RISK OF CRASH OR PEDESTRIAN INJURY.
Remedy: Honda will notify owners, and dealers will inspect the driver's side driveshaft and install a new driveshaft as needed, free of charge. The safety recall began on June 21. 2012. Owners may contact Honda customer service at 1-800-999-1009.
11V288000 · Fuel System, Other:delivery:hoses, Lines/piping, And Fittings
May 18, 2011
HONDA IS RECALLING CERTAIN MODEL YEAR 2012 CIVIC 2-DOOR AND 4-DOOR VEHICLES MANUFACTURED FROM APRIL 21, 2011, THROUGH MAY 2, 2011. THERE IS A POSSIBILITY THAT AN O-RING, WHICH SEALS A CONNECTION IN THE FUEL FEED LINE, IS MISALIGNED. IF THE O-RING IS MISALIGNED, A SMALL FUEL LEAK MAY OCCUR.
Consequence & remedy
Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL FEED LINE ASSEMBLY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2011. OWNERS MAY CONTACT HONDA AT 1-800-999-1009.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
EA19001 · Electrical Overstress
Opened Apr 19, 2019 · Closed Sep 19, 2024
Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module
The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect. During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW. The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications. The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU. In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment. FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle. Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW. These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes. An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time. In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU. This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners. Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW. The risk associated with the ASIC is equally shared among all OEMS involved in the investigation. The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage. There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation. The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU. If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC. Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC. All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled. In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024. With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.
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