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2002 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2002 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

114 reports with mileage · 20 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 44 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports1 fire reports5 injury reports

What owners actually said

134 reports
101,000 miles · Aug 4, 2011
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE BRAKE LINES BROKE AS A RESULT OF CORROSION. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 101,000. UPDATED 9/13/11 *CN UPDATED 11/23/11

NHTSA ODI #10417111

114,513 miles · Jul 19, 2011
Service Brakes, Hydraulic

DURING ROUTINE MAINTENANCE IN THE SHOP THE TRUCK WAS STARTED TO MOVE IT AND THE BRAKE LINE BURST NEAR THE POINT THE BRAKE LINE EXITS THE FRAME RAIL NEAR THE REAR AXLE. ALL REAR BRAKING WAS LOST. IF THIS HAD OCCURRED ON THE HIGHWAY IT COULD HAVE BEEN A CATASTROPHIC EVENT. *KB

NHTSA ODI #10413575

37,108 miles · Jun 2, 2011
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2002 GMC SIERRA 2500. WHILE DRIVING APPROXIMATELY 50 MPH THE CONTACT DEPRESSED THE BRAKE PEDAL AND FELT THE BRAKE PEDAL FALL DOWN TO THE FLOOR BOARD. THE CONTACT WAS ABLE TO DRIVE ONTO THE SIDE OF THE ROAD. THE CONTACT NOTICED FLUID SQUIRTING OUT OF THE BRAKE LINE. THE CONTACT REFILLED THE MASTER CYLIN…

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TL*THE CONTACT OWNS A 2002 GMC SIERRA 2500. WHILE DRIVING APPROXIMATELY 50 MPH THE CONTACT DEPRESSED THE BRAKE PEDAL AND FELT THE BRAKE PEDAL FALL DOWN TO THE FLOOR BOARD. THE CONTACT WAS ABLE TO DRIVE ONTO THE SIDE OF THE ROAD. THE CONTACT NOTICED FLUID SQUIRTING OUT OF THE BRAKE LINE. THE CONTACT REFILLED THE MASTER CYLINDER WITH BRAKE FLUID AND DROVE THE VEHICLE HOME. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS STATED THE FRONT AND REAR BRAKE LINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED BY THE DEALER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE FRONT AND REAR BRAKE LINES WERE REPLACED. THE APPROXIMATE FAILURE MILEAGE WAS 37,108.

NHTSA ODI #10404212

88,000 miles · Apr 25, 2011
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE ABS ACTIVATED INDEPENDENTLY AT REDUCED SPEEDS WHEN COMING TO A COMPLETE STOP. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP BUT THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN…

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TL* THE CONTACT OWNS A 2002 GMC SIERRA 2500 HD. THE CONTACT STATED THAT THE ABS ACTIVATED INDEPENDENTLY AT REDUCED SPEEDS WHEN COMING TO A COMPLETE STOP. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP BUT THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 05V379000 (SERVICE BRAKES, HYDRAULIC: ANTILOCK). THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 89,000 AND THE FAILURE MILEAGE WAS APPROXIMATELY 88,000. UPDATED 06/01/11*LJ UPDATED 06/02/11

NHTSA ODI #10397355

74,000 miles · Apr 23, 2011
EquipmentService Brakes, Hydraulic

I APPLIED MY BRAKES ON MY GMC TRUCK AND THEY FAILED . THE BRAKE TUBING RUSTED THRU AT THE ABS UNIT. UPON FURTHER INSPECTION IT WAS DETERMINED THAT ALL THE BRAKE LINES WERE RUSTED SEVERELY. I TRIED TO FIND PRE BENT LINES AND THEY ARE NOT AVAIL. FROM GM AND NOT AVAIL FROM AFTERMARKET FOR A 2002 GMC 2500HD 2WD OR ANY GMC FROM DEALE…

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I APPLIED MY BRAKES ON MY GMC TRUCK AND THEY FAILED . THE BRAKE TUBING RUSTED THRU AT THE ABS UNIT. UPON FURTHER INSPECTION IT WAS DETERMINED THAT ALL THE BRAKE LINES WERE RUSTED SEVERELY. I TRIED TO FIND PRE BENT LINES AND THEY ARE NOT AVAIL. FROM GM AND NOT AVAIL FROM AFTERMARKET FOR A 2002 GMC 2500HD 2WD OR ANY GMC FROM DEALER.FRME AND UNDERCARRIAGE IS RUSTED WORSE THE MY 1983 AND BRAKE ROTORS RUSTED AND FLAKED AWAY. *TR

NHTSA ODI #10397194

130,828 miles · Mar 26, 2011
Service Brakes, Hydraulic

BRAKE FAILURE DUE TO RUSTED BRAKE LINE, TRUCK LOST ALL BRAKE FLUID! *TR

NHTSA ODI #10392965

166,730 miles · Jan 23, 2011
Service Brakes, Hydraulic

THREE BRAKE LINES RUPTURED SIMULTANEOUSLY CAUSING AN INABILITY TO STOP THE VEHICLE. THE CAUSE OF FAILURE WAS RELATED TO AN EXTENSIVE AMOUNT OF CORROSION ON ALL OF THE BRAKE LINES ON THE VEHICLE. COMPLETE REPLACE IS NECESSARY. THERE IS A REGIONAL RECALL ON THIS EXACT ISSUE BUT DOES NOT INCLUDE MY STATE. THERE ARE CONSIDERABLE REP…

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THREE BRAKE LINES RUPTURED SIMULTANEOUSLY CAUSING AN INABILITY TO STOP THE VEHICLE. THE CAUSE OF FAILURE WAS RELATED TO AN EXTENSIVE AMOUNT OF CORROSION ON ALL OF THE BRAKE LINES ON THE VEHICLE. COMPLETE REPLACE IS NECESSARY. THERE IS A REGIONAL RECALL ON THIS EXACT ISSUE BUT DOES NOT INCLUDE MY STATE. THERE ARE CONSIDERABLE REPORTS OF THIS FAILURE ACROSS THE COUNTRY BUT GM AND EVEN WORSE NHTSA FAILS TO FORCE A NATIONWIDE RECALL OF THIS POTENTIALITY DEADLY FAILURE. A SIMPLE SEARCH OF THE INTERNET WILL PROVE THIS DEFECT IS NOT CONSTRAINED TO ONLY THE RUST BELT STATES. MY '66 CHEVY STILL HAS THE ORIGINAL BRAKE LINES WITH NO SIGNS OF DEGRADATION HOWEVER MY '02 GMC REQUIRES THE REPLACEMENT OF ALL METAL LINES ON THE VEHICLE. THE EXISTENCE OF A CURRENT REGIONAL RECALL PROVES THAT GM ADMITS TO THE PROBLEM! THIS FAILURE NEEDS TO BE CORRECTED NATIONWIDE. *LN

NHTSA ODI #10378349

55,445 miles · Jan 13, 2011
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2002 GMC SIERRA. WHILE TRYING TO PARK THE VEHICLE THE BRAKE PEDAL EXTENDED TO THE FLOOR. THIS WAS THE FIRST TIME THE CONTACT HAD A PROBLEM WITH THE BRAKES ON THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT ALL OF THE BRAKE LINES NEEDED TO BE REPLACED. THE FAILURE MILEAGE AND CURREN…

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TL*THE CONTACT OWNS A 2002 GMC SIERRA. WHILE TRYING TO PARK THE VEHICLE THE BRAKE PEDAL EXTENDED TO THE FLOOR. THIS WAS THE FIRST TIME THE CONTACT HAD A PROBLEM WITH THE BRAKES ON THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THAT ALL OF THE BRAKE LINES NEEDED TO BE REPLACED. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 55,445. UPDATED 3/1/11 *CN THE CONSUMER HAS SINCE SOLD THE VEHICLE. UPDATE 03/03/11

NHTSA ODI #10376513

123,500 miles · Jan 12, 2011
Engine And Engine Cooling

I HAVE A GMC 2500HD 4X4 WITH THE 8.1 LITER ENGINE IN THE PAST YEAR IT HAS STALLED AND THEN RESTARTED ITSELF 5 OR 6 TIMES ONE TIME I HAD TO SIT FOR ABOUT 6 MINUTES BEFORE IT WOULD RESTART. *TR

NHTSA ODI #10376422

88,000 miles · Dec 22, 2010
Tires

MY HERCULES TERRA TRAC A/T 245 70 16 ARE SHREDDING NEAR THE SIDEWALL. THE 17 INCH VERSION OF MY TIRES WERE RECALLED BUT THE 16 INCH WAS NEVER RECALLED. HERCULES DEALER REFUSED TO REPLACE TIRE SAYING THAT I POSSIBLY HIT A CURB. *TR

NHTSA ODI #10372168

Official recalls

1

01V220000 · Interior Lighting

Jun 26, 2001

VEHICLE DESCRIPTION: CERTAIN PICKUP TRUCKS EQUIPPED WITH 6.6L DIESEL ENGINES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." THESE VEHICLES HAVE A BRAKE SYSTEM WARNING LIGHT IN THE INSTRUMENT CLUSTER THAT MAY NOT ILLUMINATE WHEN THE BRAKE FLUID IS LOW. IN ADDITION, WHEN THE BRAKE FLUID IS LOW, THE VEHICLE MAY NOT MEET THE PARTIAL SYSTEM REQUIREMENTS OF FMVSS NO. 105.

Consequence & remedy

Consequence: THESE CONDITIONS COULD RESULT IN REDUCED BRAKING CAPABILITY, WHICH COULD LEAD TO A CRASH.

Remedy: DEALERS WILL CHANGE THE LOCATION OF A WIRE CONNECTION IN THE UNDERHOOD BUSSED ELECTRICAL CENTER. OWNER NOTIFICATION BEGAN JULY 9, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA07013 · Trailer Hitch Receiver Failure

Opened Sep 14, 2007 · Closed Sep 12, 2008

Status: closed (inferred from source dates) · Trailer Hitches

COMPLAINT REPORTS ALLEGE POOR WELD QUALITY AND/OR BENDING OF THE SUBJECT VEHICLE ORIGINAL EQUIPMENT TRAILER HITCH RECEIVER.THE AGENCY'S INVESTIGATION INCLUDED ANALYSIS OF MANUFACTURER AND AGENCY INCIDENT REPORTS, REVIEW OF POLICE REPORTS, ANALYSIS OF THE AGENCY'S FATAL ANALYSIS REPORTING SYSTEM, A VEHICLE OWNER SURVEY, INSPECTION OF TOW VEHICLES/HITCHES AND ANALYSIS OF FAILED PARTS.INCIDENTS OF WELD FAILURE WERE RARE AND ASSOCIATED WITH VERY LOW-SPEED DRIVING (TURNING, BACKING AND SUDDEN STOPPING).INCIDENTS OF BENDING WERE ASSOCIATED WITH IMPROPER TRAILER HITCH ADJUSTMENT OR OVERLOADING. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE DOCUMENT SEARCH FILE FOR ADDITION INFORMATION.

PE07025 · Trailer Hitch Receiver Failure

Opened May 14, 2007 · Closed Sep 14, 2007

Status: closed (inferred from source dates) · Trailer Hitches

GM PROVIDED ADDITIONAL DATA REGARDING ALLEGATIONS OF FAILURE OF THE TRAILER HITCH.ODI REVIEWED THAT AS WELL AS OTHER DATA PROVIDED BY PEER MANUFACTURERS.BASED ON OUR REVIEW, ODI FINDS THE NEED TO FURTHER INVESTIGATE THIS ISSUE.THIS PRELIMINARY EVALUATION IS UPGRADED TO AN ENGINEERING ANALYSIS (EA07-013) FOR FURTHER ASSESSMENT AND STUDY OF THIS ISSUE.

PE04004 · Hydraulic Pump Shaft Failures

Opened Jan 8, 2004 · Closed Apr 30, 2004

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:power Assist; Service Brakes, Hydraulic:power Assist:hydraulic; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Additional source detail variants (5)

Service Brakes, Hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist:hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist System

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.