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2015 GMC Sierra 1500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 1500 years

Owner complaints for the 2015 GMC Sierra 1500 are substantially higher than the model-year median of 181.

About this comparison →
717Owner complaints

Model-year median: 181

9Recall campaigns

View recall details →

2Investigations

View investigation details →

How this year compares

Owner complaints by model year

Other model years Selected year
107
2012115
2013738
2014717
2015341
2016353
2017300
2018
Compare all Sierra 1500 years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

Service Brakes
219Power Train
97Electrical System
96Exterior Lighting
93Engine
83
All reported categories
Steering
81Unknown Or Other
67Air Bags
37Structure
28Visibility/wiper
19Suspension
17Seat Belts
16Electronic Stability Control (esc)
13Fuel/propulsion System
13Service Brakes, Hydraulic
11Seats
9Wheels
9Vehicle Speed Control
7Visibility
7Equipment
3Forward Collision Avoidance
3Back Over Prevention
2Tires
2Engine And Engine Cooling
1

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

466 reports with mileage · 251 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 219 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 96 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports9 fire reports7 injury reports

Exterior Lighting complaints

93 reports
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4 miles · Feb 11, 2016
Exterior Lighting

THE HEAD LIGHTS ARE INADEQUATE FOR NIGHT DRIVING. BOTH LOW AND HIGH BEAMS DO NOT LIGHT UP ENOUGH AREA IN FRONT OF THE VEHICLE NEARLY AS GOOD AS PREVIOUS MODEL YEARS. THE PROJECTOR STYLE LIGHTS ARE TOO FOCUSED AND DO NOT GIVE ENOUGH LIGHT TO THE SIDES TO SEE ADEQUATELY DOWN THE ROAD. GM IS OBVIOUSLY AWARE OF THE ISSUE AND PERF…

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THE HEAD LIGHTS ARE INADEQUATE FOR NIGHT DRIVING. BOTH LOW AND HIGH BEAMS DO NOT LIGHT UP ENOUGH AREA IN FRONT OF THE VEHICLE NEARLY AS GOOD AS PREVIOUS MODEL YEARS. THE PROJECTOR STYLE LIGHTS ARE TOO FOCUSED AND DO NOT GIVE ENOUGH LIGHT TO THE SIDES TO SEE ADEQUATELY DOWN THE ROAD. GM IS OBVIOUSLY AWARE OF THE ISSUE AND PERFORMED A BCM UPDATE TO MY VEHICLE TO MAKE THE LIGHTS BRIGHTER BUT THAT FIX STILL DOESN'T RESOLVE THE ISSUE. 2016 MODEL YEARS HAVE A COMPLETELY DIFFERENT HEADLIGHT ALLOWING THOSE TRUCKS TO SEE MUCH BETTER AT NIGHT WHICH TELLS ME THEY ARE AWARE OF THE LIGHTING ISSUES AND FIXED IT FOR THE 2016 GM TRUCKS.

NHTSA ODI #10825665

10 miles · Feb 11, 2016
Exterior Lighting

MY 2015 GMC SIERRA'S HEADLIGHTS PROVIDE HORRIBLE VISIBILITY AT NIGHT, THE OEM PROJECTOR STYLE HEADLIGHTS INSTALLED IN THIS TRUCK ARE DIM, WEAK AND UNSAFE. I BROUGHT MY SIERRA BACK TO THE DEALERSHIP AND THEY APPLIED TSB #PIT5374 AND UPGRADED THE HEADLIGHTS WITH THE VOLSA HIR BULBS. THIS UPGRADE PROVIDED A NOMINAL INCREASE IN …

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MY 2015 GMC SIERRA'S HEADLIGHTS PROVIDE HORRIBLE VISIBILITY AT NIGHT, THE OEM PROJECTOR STYLE HEADLIGHTS INSTALLED IN THIS TRUCK ARE DIM, WEAK AND UNSAFE. I BROUGHT MY SIERRA BACK TO THE DEALERSHIP AND THEY APPLIED TSB #PIT5374 AND UPGRADED THE HEADLIGHTS WITH THE VOLSA HIR BULBS. THIS UPGRADE PROVIDED A NOMINAL INCREASE IN BRIGHTNESS, BUT THE HEADLIGHTS ARE STILL DIM AND UNSAFE FOR USE WHILE DRIVING ON DARK ROADS OR IN THE RAIN. THE DO NOT PROVIDE ANY ILLUMINATION ON THE SIDE OF THE ROADS, ESPECIALLY ON DARK COUNTRY ROADS WHICH MAKES IT HARD TO SEE WILDLIFE AND OTHER POTENTIAL HAZARDS. THE DESIGN OF THE HEADLIGHTS ON THE 2014/2015 GMC SIERRA ARE SEVERELY DEFICIENT. IT IS MY UNDERSTANDING THAT GMC IS FULLY AWARE OF THIS PROBLEM, SO MUCH SO THAT THEY REDESIGNED THE HEADLIGHTS ON THE 2016 GMC SIERRA WHICH HAS THE SIGNIFICANTLY BETTER HID HEADLIGHTS. I HAVE ALREADY LOGGED A COMPLAINT AND SPOKE WITH REPRESENTATIVES FROM GMC WHO LOOKED INTO MY ISSUE AND THE END RESULT WAS THAT THERE WAS NOTHING ELSE THEY COULD DO.

NHTSA ODI #10825543

3,200 miles · Feb 1, 2016
Exterior Lighting

HEADLIGHTS ARE EXTREMELY DIM. HIGH BEAMS PROVIDE NO ILLUMINATION TO THE FRONT SIDES OF THE VEHICLE. USING FOG LIGHTS WITH LOW BEAM IS ACTUALLY BRIGHTER THAN THE HIGH BEAMS. EVEN AFTER HAVING THE DEALER INSTALL NEW BULBS THE LIGHTING IS VERY WEAK IN A LOW ILLUMINATION AREA, I.E. NO MOON, NO STREET LIGHT, ROAD. WHEN MAKING A TURN …

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HEADLIGHTS ARE EXTREMELY DIM. HIGH BEAMS PROVIDE NO ILLUMINATION TO THE FRONT SIDES OF THE VEHICLE. USING FOG LIGHTS WITH LOW BEAM IS ACTUALLY BRIGHTER THAN THE HIGH BEAMS. EVEN AFTER HAVING THE DEALER INSTALL NEW BULBS THE LIGHTING IS VERY WEAK IN A LOW ILLUMINATION AREA, I.E. NO MOON, NO STREET LIGHT, ROAD. WHEN MAKING A TURN IN AN UN LIT AREA I CAN'T EVEN SEE WHERE THE SIDE OF THE ROAD ENDS. THESE SO CALLED PROJECTOR TYPE HEADLIGHTS DON'T SEEM TO WORK VERY WELL. I KNOW FOR A FACT THE 2014 AND 2015 HAVE THE SAME SET UP. THE 2016 HAS A WHOLE NEW SET UP WITH HID LIGHTING AND WORK GREAT. THIS TELLS ME THAT GM KNOWS THERE IS A PROBLEM. UNFORTUNATELY THEIR "FIX" ONLY IF YOU COMPLAIN, ISN'T FIXING ANYTHING... ON A TRIP IN THE SMOKEY MOUNTAINS IN GATLINBURG TN I NEARLY CRASHED OFF THE SIDE OF THE MOUNTAIN. I COULD NOT SEE WHERE THE EDGE OF THE ROAD WAS. EVEN THE PASSENGERS ASKED ME "WHAT IS WRONG WITH YOUR LIGHTS?" THE SAID "TURN ON YOUR HIGH BEAMS" AND I STATED, "THEY ARE ON". WE CAN'T BELIEVE THESE LIGHT PASS THE COMMON SENSE TEST..

NHTSA ODI #10823548

20 miles · Nov 5, 2015
Electrical SystemExterior LightingPower Train

HEADLIGHTS ARE VERY POOR (WHEN WET ROAD OR IN TOWN) CANNOT TELL THEY BURNING...I HAVE 20/20 VISION......ON SLOW DOWN DOES NOT DOWN SHIFT....CANNOT ACCELERATE....THE STARTER HANGS UP ON START AS IF DOES NOT FIRE OR NO FUEL PUMP

NHTSA ODI #10788736

750 miles · Sep 13, 2015
Exterior LightingFuel/propulsion SystemPower Train

DRIVING MY NEW 2015 GMC $52,000 GMC SIERRA, I NOTICED A DISTINCT SLIPPING/HESITATION/GENERAL ROUGHNESS WHEN ACCELERATING FROM A DEAD STOP. THE TRUCK SEEMED TO EITHER HAVE A TRANSMISSION OR ENGINE PROBLEM. TOOK IT BACK TO DEALERSHIP FOR THEM TO CHECK, AND THEY INDICATED THAT THIS WAS "NORMAL" AND IT WAS JUST THE "CYLINDER DEACTIV…

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DRIVING MY NEW 2015 GMC $52,000 GMC SIERRA, I NOTICED A DISTINCT SLIPPING/HESITATION/GENERAL ROUGHNESS WHEN ACCELERATING FROM A DEAD STOP. THE TRUCK SEEMED TO EITHER HAVE A TRANSMISSION OR ENGINE PROBLEM. TOOK IT BACK TO DEALERSHIP FOR THEM TO CHECK, AND THEY INDICATED THAT THIS WAS "NORMAL" AND IT WAS JUST THE "CYLINDER DEACTIVATION" FEATURE PERFORMING AS DESIGNED. I EXPLAINED TO THEM THAT CYLINDER DEACTIVATION ONLY TYPICALLY HAPPENS AT HIGHWAY SPEEDS AND ESPECIALLY NOT FROM A STAND STILL. THEY STUCK BY THEIR STORY AND AGAIN STATED THIS WAS NORMAL. MY SON CAME TO SEE ME AND DROVE MY NEW TRUCK. OF COURSE THE TRUCK HESITATED AND SLIPPED FROM A DEAD START. "WHAT'S WRONG WITH YOUR NEW TRUCK DAD?" HE ASKED. I TOLD HIM IT WAS 'NORMAL AND HE JUST ROLLED HIS EYES. THIS IS NOT NORMAL FOR EVERY SIERRA THAT GMC MAKES WITH THE 5.3 ENGINE AND 6 SPEED TRANSMISSION WOULD DO THIS. I HAVE READ ON NUMEROUS MESSAGE BOARDS AND WEBSITES WHERE THIS IS AN ISSUE AND GM NEEDS TO FIX THE PROBLEM. ALSO, THE HEADLIGHTS ARE EXTREMELY DIM AND ARE BARELY USABLE. AS OTHERS HAVE STATED, I CAN ONLY SEE MAYBE 20-30 FEET IN FRONT OF ME AND NOT VERY BRIGHT AT THAT.

NHTSA ODI #10763365

1 miles · Aug 28, 2015
Exterior Lighting

I LEASED A 2015 GMC PICKUP AND AFTER DRIVING IT AT NIGHT FOUND THAT THE HEAD LIGHTS ARE VERY POOR AND THEY PROVIDE VERY LITTLE VISIBILITY ON LOW BEAM. I TOOK IT TO THE DEALERSHIP AND THE ANSWER IS TO CHANGE A BULBS I WAS TOLD AT THE DEALERSHIP THAT I WOULD MOST LIKELY NOT EVEN NOTICE A DIFFERENCE. THEY ARE CORRECT THE LIGHTS A…

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I LEASED A 2015 GMC PICKUP AND AFTER DRIVING IT AT NIGHT FOUND THAT THE HEAD LIGHTS ARE VERY POOR AND THEY PROVIDE VERY LITTLE VISIBILITY ON LOW BEAM. I TOOK IT TO THE DEALERSHIP AND THE ANSWER IS TO CHANGE A BULBS I WAS TOLD AT THE DEALERSHIP THAT I WOULD MOST LIKELY NOT EVEN NOTICE A DIFFERENCE. THEY ARE CORRECT THE LIGHTS ARE STILL AT A POINT THAT IT IS DANGEROUS TO DRIVE THE TRUCK AT NIGHT. THERE IS A SERVICE BULLETIN ON THESE TRUCKS SO THEY ARE STILL BEING SOLD OFF THE LOT AND THEY ARE DANGEROUS. IF YOU WOULD TAKE THE TIME TO DRIVE ONE AT NIGHT YOU MIGHT HAVE A BETTER IDEA OF WHAT PEOPLE ARE TALKING ABOUT. IF I CAN I AM GOING TO GET RID OF THIS TRUCK AS FAST AS I CAN SINCE GMC DOES NOT SEEM TO WANT TO ACTUALLY FIX THE PROBLEM. IT IS ONLY A MATTER OF TIME BEFORE SOMEBODY IS KILLED DUE TO THIS PROBLEM. I ONLY WISH SOMETHING WOULD BE DONE BEFORE THE DEATHS START TO HAPPEN.

NHTSA ODI #10759981

390 miles · Jun 15, 2015
Electrical SystemExterior LightingVisibility/wiper

I RECENTLY PURCHASED A 2015 GMC SIERRA K1500 SLT. I SELECTED THE SLT FOR THE PROJECTOR HEADLIGHTS WHICH ARE NOT OFFERED ON THE LOWER TRIMS FOR IMPROVED LIGHTING. HOWEVER, THE HEADLIGHTS HAVE EXTREMELY POOR ILLUMINATION (CANNOT SEE OFF TO THE SIDE OF THE ROAD, VERY DIM, POOR PROJECTION IN FRONT) IN LOW OR HIGH BEAM. THE HEADLIGHT…

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I RECENTLY PURCHASED A 2015 GMC SIERRA K1500 SLT. I SELECTED THE SLT FOR THE PROJECTOR HEADLIGHTS WHICH ARE NOT OFFERED ON THE LOWER TRIMS FOR IMPROVED LIGHTING. HOWEVER, THE HEADLIGHTS HAVE EXTREMELY POOR ILLUMINATION (CANNOT SEE OFF TO THE SIDE OF THE ROAD, VERY DIM, POOR PROJECTION IN FRONT) IN LOW OR HIGH BEAM. THE HEADLIGHTS ARE THE WORST ON ANY VEHICLE THAT I HAVE OWNED OVER THE PAST 35 YEARS. I ALMOST HIT A DEER ON THE ROAD AT NIGHT, DRIVING 35 MPH, BECAUSE THE DEER COULD NOT BE SEEN IN THE VISIBLE ARC OF THE LOW BEAMS UNTIL TOO LATE. THE DEER WAS STANDING ON THE ROAD FOG LINE. I LOCATED A GM DOCUMENT ON SEVERAL TRUCK FORUMS CONCERNING THIS ISSUE. ORIGINAL DOCUMENT # 4093100, PIT5374 (2/27/2015) AND FOLLOWUP DOCUMENT # 4109395, PIT5374A (3/9/2015).

NHTSA ODI #10725204

Mileage unknown · May 1, 2015
Exterior Lighting

DRIVING HOME FROM LATROBE IN THE RAIN I COULD NOT SEE WITH THE LIGHTS . THE LIGHTS HAVE BLIND SPOTS IN THEM AND I HAVE HAD THEM CHANGED ONCE ALREADY. THE SERVICE DEPARTMENT SAID THEY WERE HAVING SOME PROBLEMS WITH THE LIGHTS IN THESE VEHICLES. THIS IS A REAL SAFETY HAZARD BECAUSE OF THE BLIND SPOTS WHEN DRIVING. THIS IS OCCURRIN…

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DRIVING HOME FROM LATROBE IN THE RAIN I COULD NOT SEE WITH THE LIGHTS . THE LIGHTS HAVE BLIND SPOTS IN THEM AND I HAVE HAD THEM CHANGED ONCE ALREADY. THE SERVICE DEPARTMENT SAID THEY WERE HAVING SOME PROBLEMS WITH THE LIGHTS IN THESE VEHICLES. THIS IS A REAL SAFETY HAZARD BECAUSE OF THE BLIND SPOTS WHEN DRIVING. THIS IS OCCURRING NOT ONLY IN THE RAIN BECAUSE THE NIGHT BEFORE NICE CLEAR NIGHT THE SAME SHADING COMING FROM THESE LIGHTS. THIS SHOULD NOT HAPPEN I AM SCARED TO DRIVE THIS TRUCK AT NIGHT BECAUSE OF THE HEADLIGHTS. THIS NEEDS TO BE ADDRESSED AS A SAFETY HAZARD . *TR

NHTSA ODI #10714020

10,000 miles · Feb 18, 2015
Exterior Lighting

THIS VEHICLE HAS A 2 PHASE(LOW/HIGH BEAM) SINGLE LIGHT THAT IS EXTREMELY WEAK/DIM TO THE POINT WHERE IT IS UNSAFE TO DRIVE AT NIGHT. I CANNOT BELIEVE THAT THE EXISTING LIGHTS ARE ACCEPTABLE AND PASSED WHATEVER STANDARD/REGULATION REQUIRED. AT NIGHT, WITH THE LOW BEAMS YOU GET ABOUT 30-50FT OF LIGHT OUTPUT WHICH EQUATES TO …

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THIS VEHICLE HAS A 2 PHASE(LOW/HIGH BEAM) SINGLE LIGHT THAT IS EXTREMELY WEAK/DIM TO THE POINT WHERE IT IS UNSAFE TO DRIVE AT NIGHT. I CANNOT BELIEVE THAT THE EXISTING LIGHTS ARE ACCEPTABLE AND PASSED WHATEVER STANDARD/REGULATION REQUIRED. AT NIGHT, WITH THE LOW BEAMS YOU GET ABOUT 30-50FT OF LIGHT OUTPUT WHICH EQUATES TO LESS THEN A SECOND OF REACTION TIME WHEN DRIVING. THE HIGH BEAMS SIMPLY LIGHTUP ROAD SIGNS TO THE POINT OF BLINDNESS WITH IT REFLECTION BUT DOES NOT LIGHT UP THE ROAD. I TYPICALLY DON'T WRITE UNLESS I FEEL THIS IS COMPLETELY WRONG. GM WON'T ACKNOWLEDGE ANYTHING BUT IT IS ONLY A MATTER OF TIME BEFORE THERE ARE SERIOUS INJURIES AND/OR DEATH DUE DIRECTLY TO THIS PROBLEM. I AM NOW SPENDING ANOTHER $800(ON TOP OF THE $55000) I PAID FOR THIS TRUCK TO GET AFTERMARKET HID LIGHTS. CAN YOU PROVIDE FEEDBACK AS THIS HAS BEEN A CONCERN AMONGST ALL OWNERS OF THIS VEHICLE. I CAN'T BELIEVE GM IS SWEEPING THIS ISSUE UNDER THE RUG SORT OF SPEAK. I HAVE BEEN IN CONTACT WITH OWNERS WHO HAVE BEEN REFUNDED ANYWHERE BETWEEN $200-900 BUT THEY MUST SIGN CONFIDENTIALITY FORMS PRIOR TO RELEASE SO SOMETHING IS BEING HIDDEN. (PS-I LIVE IN ONTARIO CANADA...WONT LET ME INPUT CANADIAN RESIDENCE BELOW). *TR

NHTSA ODI #10684051

950 miles · Feb 15, 2015
Exterior Lighting

AT HIGHWAY SPEEDS THE VEHICLE LOW BEAM HEADLIGHTS DO NOT PROVIDE SUFFICIENT ILLUMINATION TO OPERATE IN A SAFE MANNER. THIS LACK OF LIGHTING RESULTS IN AN AVOIDABLY UNSAFE PRACTICE OF OVERDRIVING THE HEADLIGHTS. THE HEADLIGHTS SHOULD ILLUMINATE FAR ENOUGH IN FRONT SO THAT IS NOT POSSIBLE TO OVERDRIVE YOUR LIGHTS AT NORMAL HIGHWAY…

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AT HIGHWAY SPEEDS THE VEHICLE LOW BEAM HEADLIGHTS DO NOT PROVIDE SUFFICIENT ILLUMINATION TO OPERATE IN A SAFE MANNER. THIS LACK OF LIGHTING RESULTS IN AN AVOIDABLY UNSAFE PRACTICE OF OVERDRIVING THE HEADLIGHTS. THE HEADLIGHTS SHOULD ILLUMINATE FAR ENOUGH IN FRONT SO THAT IS NOT POSSIBLE TO OVERDRIVE YOUR LIGHTS AT NORMAL HIGHWAY SPEEDS. *TR

NHTSA ODI #10683564

Official recalls

9

21V504000 · Air Bags:side/window:curtain:inflator

Jul 1, 2021

General Motors LLC (GM) is recalling certain 2015-2016 GMC Sierra 1500, 2500, 3500, and Chevrolet Silverado 1500, 2500, and 3500 trucks. The roof-rail air bag (RRAB) inflator end cap may detach from the inflator, or the inflator sidewall may rupture.

Consequence & remedy

Consequence: A separated inflator end cap or inflator rupture can allow compressed gas to escape, resulting in the end cap or other components being propelled into the vehicle, increasing the risk of injury or crash.

Remedy: Dealers will replace the left and right side RRAB modules, free of charge. Interim owner notification letters informing owners of the safety risk were mailed on August 18, 2021. Owners will receive a second notice when the remedy is available. Phase I owner notification letters were mailed on May 5, 2022. Phase II owner notification letters are expected to be mailed on May 31, 2022. Owners may contact GMC customer service at 1-888-988-7267 or Chevrolet customer service at 1-800-222-1020. This recall supersedes NHTSA recall number 20V-736. GM's number for this recall is N202324251.

21V245000 · Seat Belts:front

Apr 8, 2021

General Motors, LLC (GM) is recalling certain 2014-2016 Chevrolet Silverado 1500, 2015-2016 Chevrolet Tahoe, and 2014-2015 GMC Sierra 1500 vehicles that may have received an incorrect replacement tensioner cable assembly as part of a previous recall remedy or a subsequent repair. The flexible steel cable connecting the driver's seat belt to the outboard side of the seat may be repeatedly bent over the seat side shield as the driver enters and exits the vehicle causing the cable to fatigue and separate.

Consequence & remedy

Consequence: A broken pretensioner cable reduces the effectiveness of the driver's seat belt, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the driver seat belt lap pretensioner, free of charge. The recall began on May 5, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020, and GMC customer service at 1-800-462-8782. GM's number for this recall is N212330040.

20V736000 · Air Bags:side/window:curtain:inflator

Nov 25, 2020

General Motors LLC (GM) is recalling certain 2015-2016 GMC Sierra 1500 and Chevrolet Silverado 1500 and 2015 GMC Sierra 2500 and 3500, and Chevrolet Silverado 2500 and 3500 trucks. The roof-rail air bag (RRAB) inflator end cap may detach from the inflator.

Consequence & remedy

Consequence: If the end cap separates from the inflator, the compressed gas will escape and the end cap can be propelled into the vehicle, increasing the risk of injury or a crash.

Remedy: GM will notify owners, and dealers will replace the RRAB modules on the left and/or right side, free of charge. Interim owner notification letters were mailed on December 22, 2020. Owners may contact GMC customer service at 1-888-988-7267 or Chevrolet customer service at 1-800-222-1020. Note: GM filed a new recall, number 21V-504 that supersedes this recall. All vehicles previously recalled under 20V-736 will now be repaired under the new recall number 21V-504. GM's numbers for this recall are N202309680, N202309681, and N202309682.

19V761000 · Electronic Stability Control (esc); Service Brakes; Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:wheel Speed Sensor/tone Ring

Oct 24, 2019

General Motors LLC (GM) is recalling certain 2015-2020 Chevrolet Suburban, Tahoe, and GMC Yukon, and 2014-2018 Chevrolet Silverado 1500 and GMC Sierra 1500 vehicles equipped with a 5.3-liter engine, a 3.08-ratio rear axle and four-wheel drive. If a wheel-speed sensor fails, while the vehicle is traveling between 41 and 60 mph in four-wheel or automatic mode, the Electronic-Brake Control Module (EBCM) software may activate the driveline-protection system.

Consequence & remedy

Consequence: Unintended activation of the driveline-protection system will cause unintended braking on the wheel on the opposite side of the failed sensor, causing the vehicle to pull to one side unexpectedly, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will reprogram the EBCM, free of charge. The recall began December 11, 2019. Owners may contact Chevrolet customer service at 1-800-630-2438 or GMC customer service at 1-800-462-8782. GM's number for this recall is N192261050.

Additional source detail variants (3)

Service Brakes

General Motors LLC (GM) is recalling certain 2015-2020 Chevrolet Suburban, Tahoe, and GMC Yukon, and 2014-2018 Chevrolet Silverado 1500 and GMC Sierra 1500 vehicles equipped with a 5.3-liter engine, a 3.08-ratio rear axle and four-wheel drive. If a wheel-speed sensor fails, while the vehicle is traveling between 41 and 60 mph in four-wheel or automatic mode, the Electronic-Brake Control Module (EBCM) software may activate the driveline-protection system.

Consequence: Unintended activation of the driveline-protection system will cause unintended braking on the wheel on the opposite side of the failed sensor, causing the vehicle to pull to one side unexpectedly, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will reprogram the EBCM, free of charge. The recall began December 11, 2019. Owners may contact Chevrolet customer service at 1-800-630-2438 or GMC customer service at 1-800-462-8782. GM's number for this recall is N192261050.

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:wheel Speed Sensor/tone Ring

General Motors LLC (GM) is recalling certain 2015-2020 Chevrolet Suburban, Tahoe, and GMC Yukon, and 2014-2018 Chevrolet Silverado 1500 and GMC Sierra 1500 vehicles equipped with a 5.3-liter engine, a 3.08-ratio rear axle and four-wheel drive. If a wheel-speed sensor fails, while the vehicle is traveling between 41 and 60 mph in four-wheel or automatic mode, the Electronic-Brake Control Module (EBCM) software may activate the driveline-protection system.

Consequence: Unintended activation of the driveline-protection system will cause unintended braking on the wheel on the opposite side of the failed sensor, causing the vehicle to pull to one side unexpectedly, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will reprogram the EBCM, free of charge. The recall began December 11, 2019. Owners may contact Chevrolet customer service at 1-800-630-2438 or GMC customer service at 1-800-462-8782. GM's number for this recall is N192261050.

Electronic Stability Control (esc)

General Motors LLC (GM) is recalling certain 2015-2020 Chevrolet Suburban, Tahoe, and GMC Yukon, and 2014-2018 Chevrolet Silverado 1500 and GMC Sierra 1500 vehicles equipped with a 5.3-liter engine, a 3.08-ratio rear axle and four-wheel drive. If a wheel-speed sensor fails, while the vehicle is traveling between 41 and 60 mph in four-wheel or automatic mode, the Electronic-Brake Control Module (EBCM) software may activate the driveline-protection system.

Consequence: Unintended activation of the driveline-protection system will cause unintended braking on the wheel on the opposite side of the failed sensor, causing the vehicle to pull to one side unexpectedly, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will reprogram the EBCM, free of charge. The recall began December 11, 2019. Owners may contact Chevrolet customer service at 1-800-630-2438 or GMC customer service at 1-800-462-8782. GM's number for this recall is N192261050.

19V645000 · Service Brakes, Hydraulic:power Assist:vacuum

Sep 6, 2019

General Motors LLC (GM) is recalling certain 2015-2017 Cadillac Escalade, 2014-2018 Chevrolet Silverado, GMC Sierra, 2015-2018 Chevrolet Suburban, Tahoe, GMC Yukon vehicles. The amount of vacuum created by the vacuum pump may decrease over time.

Consequence & remedy

Consequence: As the vacuum level drops, the brake assist decreases, increasing braking effort, extending the distance required to stop the vehicle, thereby increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will reprogram the Electronic Brake Control Module, free of charge. The recall began October 8, 2019. Owners may contact Chevrolet customer service at 1-800-630-2438, Cadillac customer service at 1-800-458-8006 or GMC customer service at 1-800-462-8782. GM's number for this recall is N192268490.

18V586000 · Steering:electric Power Assist System

Sep 7, 2018

General Motors LLC (GM) is recalling certain 2015 Chevrolet Silverado 1500, Tahoe and Suburban, GMC Sierra 1500 and Yukon, and Cadillac Escalade vehicles. Electric power steering (EPS) assist may be lost momentarily, followed by a sudden return of EPS assist.

Consequence & remedy

Consequence: If EPS assist is lost and then suddenly returns, the driver may have difficulty steering the vehicle, especially at low speeds, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will update the EPS module software, free of charge. The recall began October 12, 2018. Owners may contact Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020 and GMC customer service at 1-800-462-8782. GM's number for this recall is 18289.

17V437000 · Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seat Belts:pretensioner

Jul 10, 2017

General Motors LLC (GM) is recalling certain model year 2014-2016 Buick Lacrosse and Chevrolet Spark EV, Caprice PPV and SS vehicles, 2014-2017 Buick Encore and Chevrolet Corvette, Silverado 1500 and GMC Sierra 1500 vehicles, 2015-2016 Cadillac Escalade and Escalade ESV, Chevrolet Tahoe, Trax, Suburban and Silverado 2500 and 3500 and GMC Yukon and Yukon XL vehicles, and 2015-2017 GMC Sierra HD 2500 and 3500 vehicles. While being previously remedied for recall 16V-651, the affected vehicles may not have received the complete software update necessary to remedy the recall condition. Without the update, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence & remedy

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on August 4, 2017. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 17287.

Additional source detail variants (3)

Seat Belts:pretensioner

General Motors LLC (GM) is recalling certain model year 2014-2016 Buick Lacrosse and Chevrolet Spark EV, Caprice PPV and SS vehicles, 2014-2017 Buick Encore and Chevrolet Corvette, Silverado 1500 and GMC Sierra 1500 vehicles, 2015-2016 Cadillac Escalade and Escalade ESV, Chevrolet Tahoe, Trax, Suburban and Silverado 2500 and 3500 and GMC Yukon and Yukon XL vehicles, and 2015-2017 GMC Sierra HD 2500 and 3500 vehicles. While being previously remedied for recall 16V-651, the affected vehicles may not have received the complete software update necessary to remedy the recall condition. Without the update, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on August 4, 2017. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 17287.

Air Bags:frontal:sensor/control MODULE-INACTIVE

General Motors LLC (GM) is recalling certain model year 2014-2016 Buick Lacrosse and Chevrolet Spark EV, Caprice PPV and SS vehicles, 2014-2017 Buick Encore and Chevrolet Corvette, Silverado 1500 and GMC Sierra 1500 vehicles, 2015-2016 Cadillac Escalade and Escalade ESV, Chevrolet Tahoe, Trax, Suburban and Silverado 2500 and 3500 and GMC Yukon and Yukon XL vehicles, and 2015-2017 GMC Sierra HD 2500 and 3500 vehicles. While being previously remedied for recall 16V-651, the affected vehicles may not have received the complete software update necessary to remedy the recall condition. Without the update, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on August 4, 2017. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 17287.

Air Bags:frontal

General Motors LLC (GM) is recalling certain model year 2014-2016 Buick Lacrosse and Chevrolet Spark EV, Caprice PPV and SS vehicles, 2014-2017 Buick Encore and Chevrolet Corvette, Silverado 1500 and GMC Sierra 1500 vehicles, 2015-2016 Cadillac Escalade and Escalade ESV, Chevrolet Tahoe, Trax, Suburban and Silverado 2500 and 3500 and GMC Yukon and Yukon XL vehicles, and 2015-2017 GMC Sierra HD 2500 and 3500 vehicles. While being previously remedied for recall 16V-651, the affected vehicles may not have received the complete software update necessary to remedy the recall condition. Without the update, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on August 4, 2017. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 17287.

16V651000 · Air Bags:frontal; Air Bags:frontal:sensor/control MODULE-INACTIVE ; Seat Belts:pretensioner

Sep 8, 2016

General Motors LLC (GM) is recalling certain model year 2015-2017 Chevrolet Silverado 2500 HD, 3500 HD, Tahoe, Suburban, GMC Sierra 2500 HD and 3500 HD, GMC Yukon, GMC Yukon XL, Cadillac Escalade and Cadillac Escalade ESV vehicles and 2014-2017 Chevrolet Corvette, Silverado 1500, Trax, Caprice Police Pursuit Vehicle, GMC Sierra 1500, Buick Encore, and 2014-2016 Buick Lacrosse, Chevrolet Spark EV and SS vehicles. In the affected vehicles, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence & remedy

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on October 13, 2016. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 16007.

Additional source detail variants (3)

Seat Belts:pretensioner

General Motors LLC (GM) is recalling certain model year 2015-2017 Chevrolet Silverado 2500 HD, 3500 HD, Tahoe, Suburban, GMC Sierra 2500 HD and 3500 HD, GMC Yukon, GMC Yukon XL, Cadillac Escalade and Cadillac Escalade ESV vehicles and 2014-2017 Chevrolet Corvette, Silverado 1500, Trax, Caprice Police Pursuit Vehicle, GMC Sierra 1500, Buick Encore, and 2014-2016 Buick Lacrosse, Chevrolet Spark EV and SS vehicles. In the affected vehicles, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on October 13, 2016. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 16007.

Air Bags:frontal:sensor/control MODULE-INACTIVE

General Motors LLC (GM) is recalling certain model year 2015-2017 Chevrolet Silverado 2500 HD, 3500 HD, Tahoe, Suburban, GMC Sierra 2500 HD and 3500 HD, GMC Yukon, GMC Yukon XL, Cadillac Escalade and Cadillac Escalade ESV vehicles and 2014-2017 Chevrolet Corvette, Silverado 1500, Trax, Caprice Police Pursuit Vehicle, GMC Sierra 1500, Buick Encore, and 2014-2016 Buick Lacrosse, Chevrolet Spark EV and SS vehicles. In the affected vehicles, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on October 13, 2016. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 16007.

Air Bags:frontal

General Motors LLC (GM) is recalling certain model year 2015-2017 Chevrolet Silverado 2500 HD, 3500 HD, Tahoe, Suburban, GMC Sierra 2500 HD and 3500 HD, GMC Yukon, GMC Yukon XL, Cadillac Escalade and Cadillac Escalade ESV vehicles and 2014-2017 Chevrolet Corvette, Silverado 1500, Trax, Caprice Police Pursuit Vehicle, GMC Sierra 1500, Buick Encore, and 2014-2016 Buick Lacrosse, Chevrolet Spark EV and SS vehicles. In the affected vehicles, certain driving conditions may cause the air bag sensing and diagnostic module (SDM) software to activate a diagnostic test. During this test, deployment of the frontal air bags and the seat belt pretensioners would not occur in the event of a crash.

Consequence: A failure of the front air bags or seat belt pretensioners to deploy in the event of a crash necessitating deployment increases the risk of injury to the driver and front passenger.

Remedy: GM will notify owners, and dealers will reflash the SDM software. Vehicles that have had a previous air bag deployment will have the SDM replaced. These repairs will be performed free of charge. The recall began on October 13, 2016. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 16007.

16V209000 · Seat Belts

Apr 12, 2016

General Motors LLC (GM) is recalling certain model year 2014-2015 Chevrolet Silverado 1500 and GMC Sierra 1500 trucks manufactured January 29, 2013, to January 21, 2015. While entering the vehicle, the seat belt tensioner cable may be positioned such that the driver slides over it. This movement may result in the fatigue and separation of the cable.

Consequence & remedy

Consequence: If the tensioner cable separates, the driver may not be properly restrained in the event of a crash, increasing their risk of injury.

Remedy: GM will notify owners, and dealers will modify the vehicles to prevent the tensioner from being damaged. Any tensioner that has already been damaged will be replaced, free of charge. The recall began on August 11, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GM's number for this recall is 15822.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

PE18012 · Brake Vacuum Pump Failure

Opened Nov 20, 2018 · Closed Apr 10, 2022

Status: closed (inferred from source dates) · Service Brakes; Service Brakes, Hydraulic; Service Brakes, Hydraulic:power Assist:vacuum

On November 20, 2018, the Office of Defects Investigations (ODI) opened PE18-012 to investigate instances of sudden onset of a hard brake pedal that could result in extended stopping distance due to an issue with the brake assist vacuum pump in model year (MY) 2014 through 2016 GMC Sierra 1500 and Chevrolet Silverado 1500 series pickup trucks and MY 2015 through 2016 Cadillac Escalade, Chevrolet Suburban, Chevrolet Tahoe, and GMC Yukon SUVs.If the brake assist vacuum pump fails to operate as intended, the amount of brake power assist supplied to the driver can be significantly reduced, extending the subject vehicle stopping distance. GM stated that the root cause of pump failures was due to foreign debris such as oil sludge in the engine oil. GM stated that this debris can become trapped by the oil inlet filter screen. Under normal operation, this screen allows a small amount of oil into the brake vacuum pump. The foreign debris can, over time, clog the pump which can cause a loss of lubrication and a reduction in the amount of vacuum produced leading to a hard pedal and extended stopping distance.On December 13, 2018, GM issued a Special Coverage (N182202780) for the brake vacuum pump issue in MY 2014-2017 trucks and 2015-2017 SUVs on the K2XX platform for 6 years or 72,000 miles. Special Coverage repair includes the replacement of the vacuum pump and vacuum pump belt. Consumers received notification of the coverage via mail. On September 6, 2019, GM notified NHTSA that it was conducting safety recall 19V-645 which reprograms the electronic brake control module (EBCM) and included approximately 3.5 million trucks and SUVs. In October 2019, GM extended the terms of special coverage N182202780 to 10 years or 150,000 miles as well as now including the entire scope of recall 19V-645. In October 2020, GM expanded the scope of coverage N182202780 to include the MY 2018 Escalade and 2019 Tahoe.The remedy implemented in GM recall 19V-645 appears to be sufficient in addressing the safety-related concerns of this issue. Loss of vacuum assist now occurs at a progressive rate as well as there being a more timely warning of a brake problem to the driver through the driver information center (DIC). In view of the recall action and revision to the special coverage, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances. The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

Additional source detail variants (3)

Service Brakes

On November 20, 2018, the Office of Defects Investigations (ODI) opened PE18-012 to investigate instances of sudden onset of a hard brake pedal that could result in extended stopping distance due to an issue with the brake assist vacuum pump in model year (MY) 2014 through 2016 GMC Sierra 1500 and Chevrolet Silverado 1500 series pickup trucks and MY 2015 through 2016 Cadillac Escalade, Chevrolet Suburban, Chevrolet Tahoe, and GMC Yukon SUVs.If the brake assist vacuum pump fails to operate as intended, the amount of brake power assist supplied to the driver can be significantly reduced, extending the subject vehicle stopping distance. GM stated that the root cause of pump failures was due to foreign debris such as oil sludge in the engine oil. GM stated that this debris can become trapped by the oil inlet filter screen. Under normal operation, this screen allows a small amount of oil into the brake vacuum pump. The foreign debris can, over time, clog the pump which can cause a loss of lubrication and a reduction in the amount of vacuum produced leading to a hard pedal and extended stopping distance.On December 13, 2018, GM issued a Special Coverage (N182202780) for the brake vacuum pump issue in MY 2014-2017 trucks and 2015-2017 SUVs on the K2XX platform for 6 years or 72,000 miles. Special Coverage repair includes the replacement of the vacuum pump and vacuum pump belt. Consumers received notification of the coverage via mail. On September 6, 2019, GM notified NHTSA that it was conducting safety recall 19V-645 which reprograms the electronic brake control module (EBCM) and included approximately 3.5 million trucks and SUVs. In October 2019, GM extended the terms of special coverage N182202780 to 10 years or 150,000 miles as well as now including the entire scope of recall 19V-645. In October 2020, GM expanded the scope of coverage N182202780 to include the MY 2018 Escalade and 2019 Tahoe.The remedy implemented in GM recall 19V-645 appears to be sufficient in addressing the safety-related concerns of this issue. Loss of vacuum assist now occurs at a progressive rate as well as there being a more timely warning of a brake problem to the driver through the driver information center (DIC). In view of the recall action and revision to the special coverage, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances. The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

Service Brakes, Hydraulic

On November 20, 2018, the Office of Defects Investigations (ODI) opened PE18-012 to investigate instances of sudden onset of a hard brake pedal that could result in extended stopping distance due to an issue with the brake assist vacuum pump in model year (MY) 2014 through 2016 GMC Sierra 1500 and Chevrolet Silverado 1500 series pickup trucks and MY 2015 through 2016 Cadillac Escalade, Chevrolet Suburban, Chevrolet Tahoe, and GMC Yukon SUVs.If the brake assist vacuum pump fails to operate as intended, the amount of brake power assist supplied to the driver can be significantly reduced, extending the subject vehicle stopping distance. GM stated that the root cause of pump failures was due to foreign debris such as oil sludge in the engine oil. GM stated that this debris can become trapped by the oil inlet filter screen. Under normal operation, this screen allows a small amount of oil into the brake vacuum pump. The foreign debris can, over time, clog the pump which can cause a loss of lubrication and a reduction in the amount of vacuum produced leading to a hard pedal and extended stopping distance.On December 13, 2018, GM issued a Special Coverage (N182202780) for the brake vacuum pump issue in MY 2014-2017 trucks and 2015-2017 SUVs on the K2XX platform for 6 years or 72,000 miles. Special Coverage repair includes the replacement of the vacuum pump and vacuum pump belt. Consumers received notification of the coverage via mail. On September 6, 2019, GM notified NHTSA that it was conducting safety recall 19V-645 which reprograms the electronic brake control module (EBCM) and included approximately 3.5 million trucks and SUVs. In October 2019, GM extended the terms of special coverage N182202780 to 10 years or 150,000 miles as well as now including the entire scope of recall 19V-645. In October 2020, GM expanded the scope of coverage N182202780 to include the MY 2018 Escalade and 2019 Tahoe.The remedy implemented in GM recall 19V-645 appears to be sufficient in addressing the safety-related concerns of this issue. Loss of vacuum assist now occurs at a progressive rate as well as there being a more timely warning of a brake problem to the driver through the driver information center (DIC). In view of the recall action and revision to the special coverage, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances. The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

Service Brakes, Hydraulic:power Assist:vacuum

On November 20, 2018, the Office of Defects Investigations (ODI) opened PE18-012 to investigate instances of sudden onset of a hard brake pedal that could result in extended stopping distance due to an issue with the brake assist vacuum pump in model year (MY) 2014 through 2016 GMC Sierra 1500 and Chevrolet Silverado 1500 series pickup trucks and MY 2015 through 2016 Cadillac Escalade, Chevrolet Suburban, Chevrolet Tahoe, and GMC Yukon SUVs.If the brake assist vacuum pump fails to operate as intended, the amount of brake power assist supplied to the driver can be significantly reduced, extending the subject vehicle stopping distance. GM stated that the root cause of pump failures was due to foreign debris such as oil sludge in the engine oil. GM stated that this debris can become trapped by the oil inlet filter screen. Under normal operation, this screen allows a small amount of oil into the brake vacuum pump. The foreign debris can, over time, clog the pump which can cause a loss of lubrication and a reduction in the amount of vacuum produced leading to a hard pedal and extended stopping distance.On December 13, 2018, GM issued a Special Coverage (N182202780) for the brake vacuum pump issue in MY 2014-2017 trucks and 2015-2017 SUVs on the K2XX platform for 6 years or 72,000 miles. Special Coverage repair includes the replacement of the vacuum pump and vacuum pump belt. Consumers received notification of the coverage via mail. On September 6, 2019, GM notified NHTSA that it was conducting safety recall 19V-645 which reprograms the electronic brake control module (EBCM) and included approximately 3.5 million trucks and SUVs. In October 2019, GM extended the terms of special coverage N182202780 to 10 years or 150,000 miles as well as now including the entire scope of recall 19V-645. In October 2020, GM expanded the scope of coverage N182202780 to include the MY 2018 Escalade and 2019 Tahoe.The remedy implemented in GM recall 19V-645 appears to be sufficient in addressing the safety-related concerns of this issue. Loss of vacuum assist now occurs at a progressive rate as well as there being a more timely warning of a brake problem to the driver through the driver information center (DIC). In view of the recall action and revision to the special coverage, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances. The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.