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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

About this comparison →

When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

What owners actually said

488 reports
86,000 miles · Jan 8, 2015
Electrical System

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE DASHBOARD BECAME HOT, THE AIR CONDITIONER FAILED, AND THE ABS AND BRAKE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE IGNITION SWITCH WAS FAULTY AND CAUSED THE VEHICLE TO OVE…

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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE DASHBOARD BECAME HOT, THE AIR CONDITIONER FAILED, AND THE ABS AND BRAKE WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE IGNITION SWITCH WAS FAULTY AND CAUSED THE VEHICLE TO OVERHEAT. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 86,000.

NHTSA ODI #10671130

88,000 miles · Dec 22, 2014
Electrical SystemLatches/locks/linkages

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE AUTOMATIC DOOR LOCKS FAILED TO LOCK AND UNLOCK THE VEHICLE. IN ADDITION, THE REAR HATCH DOOR FAILED TO UNLOCK WHEN INITIATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 88,000.

NHTSA ODI #10667715

114,400 miles · Dec 13, 2014
Electrical SystemPower Train

I WAS DRIVING ABOUT 25 MILES PER HOUR @ NIGHT WHEN ALL THE WARNING LIGHTS ON THE DASH CAME ON AND ALL THE GAUGES READ ZERO EXCEPT THE SPEEDOMETER AND TACH, TRANSMISSION GEAR SELECTOR WASN'T INDICATING WHAT GEAR I WAS IN & RADIO ALSO KILLED. HEADLIGHTS, WIPERS & DIRECTIONS WERE STILL FUNCTIONAL. I ONLY HAD A MILE TO DRIVE TO …

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I WAS DRIVING ABOUT 25 MILES PER HOUR @ NIGHT WHEN ALL THE WARNING LIGHTS ON THE DASH CAME ON AND ALL THE GAUGES READ ZERO EXCEPT THE SPEEDOMETER AND TACH, TRANSMISSION GEAR SELECTOR WASN'T INDICATING WHAT GEAR I WAS IN & RADIO ALSO KILLED. HEADLIGHTS, WIPERS & DIRECTIONS WERE STILL FUNCTIONAL. I ONLY HAD A MILE TO DRIVE TO GET HOME. PARKED VEHICLE IN GARAGE AND SHUT OFF....ONLY TO DISCOVER THAT POWER LOCKS HAD FAILED AND I WAS LOCKED IN CAR, POWER WINDOWS WERE ALSO OUT! REMOVED KEY FROM IGNITION AND FORTUNATELY THE REMOTE KEY FOB UNLOCKED THE DOOR. HAD THIS BEEN AN EMERGENCY SITUATION, I WOULD HAVE NO WAY TO EXIT THE CAR NOR WOULD ANY PASSENGERS. ANYONE ELSE HAVING THIS PROBLEM? I CONTACTED DEALER TO APPRIZE THEM OF THIS NEW PROBLEM AND WAS ADVISED THAT IF IT'S INTERMITTENT THEY WOULD HAVE PROBLEMS FIXING IT. THE VEHICLE SEEMED TO RESET IN THE MORNING AND ALL DASH WARNING LIGHTS BACK TO NORMAL! *TR

NHTSA ODI #10664074

103,750 miles · Dec 5, 2014
Exterior Lighting

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED, THE LOW BEAM HEADLIGHTS FAILED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC, WHO DIAGNOSED THAT THE RELAY SWITCH FOR THE LOW BEAM HEADLIGHT ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 07…

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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED, THE LOW BEAM HEADLIGHTS FAILED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC, WHO DIAGNOSED THAT THE RELAY SWITCH FOR THE LOW BEAM HEADLIGHT ASSEMBLY NEEDED TO BE REPLACED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 07E014000 (EXTERIOR LIGHTING). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 103,750.

NHTSA ODI #10662442

90,000 miles · Dec 2, 2014
Exterior Lighting

TL* THE CONTACT OWNS A 2005 GMC ENVOY. WHILE DRIVING APPROXIMATELY 30 MPH, BOTH OF THE LOW BEAM HEADLIGHTS INTERMITTENTLY SHUT OFF WITHOUT WARNING. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10661520

105,000 miles · Nov 18, 2014
Electrical SystemEngine

TL* THE CONTACT OWNS A 2005 GMC ENVOY. AFTER TURNING THE KEY IN THE IGNITION SWITCH, THE VEHICLE FAILED TO START INTERMITTENTLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 105,000.

NHTSA ODI #10658814

18,661 miles · Nov 17, 2014
Electrical SystemFuel/propulsion SystemService BrakesFire

WHEN I WENT OUT TO START MY CAR IT WOULDN'T START SO I TOOK THE KEY AND MY DAD MY BE I NEED A JUMP HE SAID NO IF THAT WAS THE CASE THE CAR WOULDN'T EVEN TURN OVER. I WENT BACK OUT TO TRY IT AGAIN BUT STILL NOTHING SO I BEGAN TO TURN THE KEY BACK AND FOURTH AND EVENTUALLY IT STARED. A FEW MINUTES THE CIGARETTE OUTLET CAUGHT ON F…

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WHEN I WENT OUT TO START MY CAR IT WOULDN'T START SO I TOOK THE KEY AND MY DAD MY BE I NEED A JUMP HE SAID NO IF THAT WAS THE CASE THE CAR WOULDN'T EVEN TURN OVER. I WENT BACK OUT TO TRY IT AGAIN BUT STILL NOTHING SO I BEGAN TO TURN THE KEY BACK AND FOURTH AND EVENTUALLY IT STARED. A FEW MINUTES THE CIGARETTE OUTLET CAUGHT ON FIRE SO I UNPLUGGED MY CAR CHARGER. *TR

NHTSA ODI #10655355

Mileage unknown · Oct 17, 2014
Electrical SystemPower TrainFire

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE VEHICLE FAILED TO SHUT OFF AND THE HEATER FAN CONTINUED TO OPERATE. THE CONTACT HAD TO UNPLUG THE BATTERY TERMINAL IN ORDER TO TURN OFF THE VEHICLE. IN ADDITION, THE CONTACT NOTICED THAT THE FUSE BOX WAS MELTED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN…

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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE VEHICLE FAILED TO SHUT OFF AND THE HEATER FAN CONTINUED TO OPERATE. THE CONTACT HAD TO UNPLUG THE BATTERY TERMINAL IN ORDER TO TURN OFF THE VEHICLE. IN ADDITION, THE CONTACT NOTICED THAT THE FUSE BOX WAS MELTED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN REPLACED THE FUSE BOX AND OTHER PARTS THAT WERE DAMAGED; HOWEVER, THE FAILURE PERSISTED. THE CONTACT STATED THAT THE VEHICLE FAILED TO START ON THE FIRST ATTEMPT AND THE GEAR SHIFT WOULD NOT SHIFT GEARS. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS UNAVAILABLE.

NHTSA ODI #10648358

110,000 miles · Oct 16, 2014
StructureSuspension

I WAS DOING PREVENTATIVE MAINTENANCE ON MY 2005 GMC ENVOY AND WHILE I HAD THE PASSENGER SIDE WHEEL OFF I HAD NOTICED A FAIRLY LARGE RUSTED HOLE IN THE SIDE OF THE FRAME TO THE LEFT OF THE SHOCK TOWER. I COULDN'T BELIEVE THAT A 2005 VEHICLE HAD FRAME RUST THAT WENT CLEAR THROUGH THE VEHICLE. I HAVE A 1981 JEEP THAT I USE AS A FAR…

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I WAS DOING PREVENTATIVE MAINTENANCE ON MY 2005 GMC ENVOY AND WHILE I HAD THE PASSENGER SIDE WHEEL OFF I HAD NOTICED A FAIRLY LARGE RUSTED HOLE IN THE SIDE OF THE FRAME TO THE LEFT OF THE SHOCK TOWER. I COULDN'T BELIEVE THAT A 2005 VEHICLE HAD FRAME RUST THAT WENT CLEAR THROUGH THE VEHICLE. I HAVE A 1981 JEEP THAT I USE AS A FARM VEHICLE DOESN'T EVEN HAVE FRAME RUST THROUGH. I AM SURE THAT BEFORE THIS VEHICLE IS PAID OFF IT WILL HAVE A BROKEN FRAME SOON. I JUST CHECKED THE HOLE YESTERDAY AND IT IS GETTING LARGER. VERY POOR METAL USED IN THESE FRAMES. NOT SATISFIED. A FRAME OUGHT TO LAST LONGER THAN THAT. *TR

NHTSA ODI #10648127

83,900 miles · Oct 10, 2014
Electrical SystemEngine

THE OIL PRESSURE GAUGE IS READING ABOVE 80. HAD OIL CHANGED IMMEDIATELY. WAS TOLD THAT THERE HAVE BEEN COMPLAINTS REGARDING THE MIS READING OF THE INSTRUMENT PANEL. CONTACTED GM AND WAS TOLD THAT AT THIS TIME THEY ARE NOT COVERING THE REPAIRS AND THAT IT IS THE CONSUMERS RESPONSIBILITY TO REPLACE THE ENGINE SENSOR SYSTEM. GM…

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THE OIL PRESSURE GAUGE IS READING ABOVE 80. HAD OIL CHANGED IMMEDIATELY. WAS TOLD THAT THERE HAVE BEEN COMPLAINTS REGARDING THE MIS READING OF THE INSTRUMENT PANEL. CONTACTED GM AND WAS TOLD THAT AT THIS TIME THEY ARE NOT COVERING THE REPAIRS AND THAT IT IS THE CONSUMERS RESPONSIBILITY TO REPLACE THE ENGINE SENSOR SYSTEM. GM HAS SOME OF THE RUDEST AND NASTIEST CUSTOMER SERVICE REPRESENTATIVES. I HAD TO CALL 3 TIMES IN ONE DAY. THEY EVEN HUNG UP ON ME . I SPOKE WITH [XXX], [XXX] AND [XXX]. I ASKED ABOUT THE SAFETY OF THE VEHICLE AND OTHER POTENTIAL PROBLEMS, SUCH AS ENGINE FIRE OR ENTIRE SYSTEM SHUTTING DOWN AND NOT RESPONDING. THEY HAD ABSOLUTELY NO ANSWER FOR ME OTHER THAN THEY ARE NOT COVERING THE COST OF THE REPAIR. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10643919

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.