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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

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When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

What owners actually said

488 reports
56,000 miles · Jan 28, 2010
Fuel System, GasolineFuel System, Other

MY 2005 GMC ENVOY GAS GAUGE BEGAN TO BECOME ERRATIC IN NOVEMBER OF 09. AT THAT TIME IT WOULD WORK SOME TIMES AND NOT OTHERS. AFTER A FEW WEEKS IT STOPPED WORKING IN ANY MANNER AND CONSTANTLY FLUCTUATES UP AND DOWN, CAUSING THE LOW FUEL INDICATOR TO GO ON AND OFF. THIS OCCURS EVEN WHEN THE VEHICLE HAS JUST BEEN FILLED WITH GAS …

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MY 2005 GMC ENVOY GAS GAUGE BEGAN TO BECOME ERRATIC IN NOVEMBER OF 09. AT THAT TIME IT WOULD WORK SOME TIMES AND NOT OTHERS. AFTER A FEW WEEKS IT STOPPED WORKING IN ANY MANNER AND CONSTANTLY FLUCTUATES UP AND DOWN, CAUSING THE LOW FUEL INDICATOR TO GO ON AND OFF. THIS OCCURS EVEN WHEN THE VEHICLE HAS JUST BEEN FILLED WITH GAS AND THE GAS CAP TIGHTENED. THE ONLY WAY TO MONITOR GAS AT THIS TIME IS THROUGH TRACKING MILEAGE. VEHICLE WILL RANDOMLY STALL WHEN IDLE. THE STALLING IS NOTED TO BE OCCURRING MORE FREQUENTLY THE LONGER THIS GOES UNREPAIRED. STALLING AT LIGHTS, IN PARKING LOTS AND WHILE BACKING UP PUTS US AT RISK OF BEING HIT BY ANOTHER VEHICLE. ALSO THE INABILITY TO ACCURATELY MONITOR THE AMOUNT OF GAS IN THE VEHICLE PUTS MYSELF AND MY FAMILY AT RISK OF BEING STRANDED WHILE TRAVELING. THE ONLY OTHER PERSON I KNOW WITH THIS SAME MAKE AND MODEL HAS THE SAME PROBLEM. CORRECTION IS REPLACEMENT OF THE PART WHICH IS BETWEEN $600 AND $800. *TW

NHTSA ODI #10302938

45,000 miles · Jan 27, 2010
Fuel System, Gasoline

FUEL GAUGE ISSUES *CN

NHTSA ODI #10302576

45,000 miles · Jan 26, 2010
Fuel System, Other

2005 GMC ENVOY GAS GAUGE IS NOT WORKING. CAUSING INCREASED RISK OF RUNNING OUT OF GAS. *TR

NHTSA ODI #10302374

27,000 miles · Jan 22, 2010
Fuel System, Gasoline

FUEL LEVEL SENSOR, WHEN FILLING TANK, GAUGE GOES TO EMPTY, FUEL GAUGE IS UNRELIABLE, I'M AFRAID OF RUNNING OUT OF GAS ON THE FREEWAY IN TRAFFIC. *TR

NHTSA ODI #10301953

28,000 miles · Jan 22, 2010
Electrical SystemExterior Lighting

TL*THE CONTACT OWNS A 2005 GMC ENVOY. HE STATED THAT THE HEADLIGHTS, DASHBOARD LIGHTS AND REAR LIGHTS SHUT OFF WHILE DRIVING APPROXIMATELY 35 MPH OR VARIOUS SPEEDS. THE HIGH BEAMS IMMEDIATELY ACTIVATE WHEN THE HEADLIGHTS SHUT OFF WHICH DISTRACTS DRIVERS. THE FAILURE MILEAGE WAS 28000 AND THE CURRENT MILEAGE WAS 58000.

NHTSA ODI #10301875

142,367 miles · Jan 18, 2010
Fuel System, Gasoline

NEVER HAD FUEL GAUGE PROBLEMS BEFORE, FILLED MY TANK, DROVE AWAY FROM GAS STATION AND WITHIN ONE MILE, THE FUEL BELL WENT OFF AND THE WARNING LIGHT TURNED ON. WENT BACK TO GAS STATION THINKING I HAD BEEN RIPPED OFF, BUT OWNER SHOWED ME ON GAS PUMP THAT IT HAD PUMPED $60 WORTH OF GAS. NOW THE FUEL GAUGE DOESN'T WORK AT ALL, THE…

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NEVER HAD FUEL GAUGE PROBLEMS BEFORE, FILLED MY TANK, DROVE AWAY FROM GAS STATION AND WITHIN ONE MILE, THE FUEL BELL WENT OFF AND THE WARNING LIGHT TURNED ON. WENT BACK TO GAS STATION THINKING I HAD BEEN RIPPED OFF, BUT OWNER SHOWED ME ON GAS PUMP THAT IT HAD PUMPED $60 WORTH OF GAS. NOW THE FUEL GAUGE DOESN'T WORK AT ALL, THE WARNING LIGHT IS ALWAYS ON. I'VE BEEN GIVEN QUOTES TO FIX IT RANGING FROM $400 TO $600. WITH ALL THESE PROBLEMS, GM SHOULD ISSUE A RECALL AND FIX FOR EVERYONE FREE. *TR

NHTSA ODI #10300209

60,500 miles · Jan 18, 2010
Electrical System

SPEEDOMETER FAILED. IT NOW EITHER DISPLAYS NO SPEED OR AN INACCURATE READING. *TR

NHTSA ODI #10300123

Mileage unknown · Jan 17, 2010
Electrical System

I OWN A 2005 GMC ENVOY AND THE SPEEDOMETER STOPPED WORKING ABOUT 3 WEEKS AGO. I TOOK IT TO THE DEALERSHIP FOR REPAIR AND WAS ADVISED THAT THEY DID NOT KNOW WHAT THE ISSUE WAS BUT SINCE THEY HAD REMOVED THE BATTERY AND RE-CONNECTED IT THAT THE SPEEDOMETER SHOULD WORK CORRECTLY. I WORKED CORRECTLY FOR 2 DAYS. *TR

NHTSA ODI #10300093

59,420 miles · Jan 17, 2010
Service Brakes, HydraulicCrash

2005 GMC ENVOY. COMING TO A STOP, PUT FOOT ON BRAKE PEDAL, FOOT SLIPPED OFF, CAR CONTINUED MOVING INTO PASSING CAR. THIS ALSO HAPPENED JULY , 2009 BUT WITH MORE DAMAGE. PRIOR TO THESE INCIDENTS, HAD SEVERAL TIMES WHEN FEET SLIPPED. [2 DIFFERENT DRIVERS] PEDAL IS EITHER WRONG SIZE, MATERIAL, OR PLACED IN WRONG PLACE. …

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2005 GMC ENVOY. COMING TO A STOP, PUT FOOT ON BRAKE PEDAL, FOOT SLIPPED OFF, CAR CONTINUED MOVING INTO PASSING CAR. THIS ALSO HAPPENED JULY , 2009 BUT WITH MORE DAMAGE. PRIOR TO THESE INCIDENTS, HAD SEVERAL TIMES WHEN FEET SLIPPED. [2 DIFFERENT DRIVERS] PEDAL IS EITHER WRONG SIZE, MATERIAL, OR PLACED IN WRONG PLACE. AFRAID TO DRIVE IT NOW, IT IS PARKED IN GARAGE. YOUR FORM DOES NOT ALLOW FOR "BRAKE PEDAL" . I MARKED SERVICE BRAKES, BUT IT WASN'T THE BRAKES. *TR

NHTSA ODI #10300076

42,000 miles · Jan 15, 2010
Electrical SystemFuel System, Gasoline

2005 GMC ENVOY GAS GAUGE DOES NOT WORK. CAR HAD 42000 MILES WHEN IT QUIT. CAR NOW HAS 50200 MILES ON IT. GAS GAUGE READS EMPTY AND SOMETIMES WILL FLOAT JUST ABOVE EMPTY EVEN WITH A FULL TANK OF GAS. CAR HAS LEFT FAMILY ALONG SIDE ROAD WHILE WAITING FOR HELP. SHOULD BE A RECALL AS THERE IS THOUSANDS OF COMPLAINTS ON THIS ISSUE. *…

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2005 GMC ENVOY GAS GAUGE DOES NOT WORK. CAR HAD 42000 MILES WHEN IT QUIT. CAR NOW HAS 50200 MILES ON IT. GAS GAUGE READS EMPTY AND SOMETIMES WILL FLOAT JUST ABOVE EMPTY EVEN WITH A FULL TANK OF GAS. CAR HAS LEFT FAMILY ALONG SIDE ROAD WHILE WAITING FOR HELP. SHOULD BE A RECALL AS THERE IS THOUSANDS OF COMPLAINTS ON THIS ISSUE. *TR UPDATED 02/01/10 *BF UPDATED 02/02/10.*JB

NHTSA ODI #10299907

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.