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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

About this comparison →

When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

What owners actually said

488 reports
80,000 miles · Nov 8, 2010
Electrical System

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT WAS DRIVING AT AN UNKNOWN SPEED WHEN THE SPEEDOMETER FAILED. THE DEALER WAS INFORMED OF THE FAILURE AND STATED THAT THE WARRANTY DID NOT COVER THE REPAIR FOR THE INSTRUMENTAL PANEL. ANY REPAIRS WOULD BE AT THE CONTACTS EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE W…

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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT WAS DRIVING AT AN UNKNOWN SPEED WHEN THE SPEEDOMETER FAILED. THE DEALER WAS INFORMED OF THE FAILURE AND STATED THAT THE WARRANTY DID NOT COVER THE REPAIR FOR THE INSTRUMENTAL PANEL. ANY REPAIRS WOULD BE AT THE CONTACTS EXPENSE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE WAS 87,000.

NHTSA ODI #10365034

98,000 miles · Nov 4, 2010
Fuel System, Other

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE HAS BEEN MISREADING THE CORRECT AMOUNT OF FUEL THAT WAS IN THE VEHICLE FOR APPROXIMATELY FOUR TO FIVE MONTHS. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 98,000. UPDATED 02/02/11 *CN

NHTSA ODI #10364061

Mileage unknown · Nov 4, 2010
Fuel System, Other

FUEL LEVEL SENSOR IN MY 2005 ENVOY MALFUNCTIONED. DOES NOT REGISTER HOW MUCH FUEL IS IN THE TANK. THIS HAS BEEN AN ON GOING PROBLEM FOR MONTHS. I NOTICED AN INVESTIGATION WAS OPEN IN JANUARY 2010 BUT WAS HOPING A RECALL WOULD HAVE BEEN FILED BY NOW. I DID RESEARCH AND HAVE NOTICED THERE ARE HUNDREDS AND HUNDREDS OF THE SAME…

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FUEL LEVEL SENSOR IN MY 2005 ENVOY MALFUNCTIONED. DOES NOT REGISTER HOW MUCH FUEL IS IN THE TANK. THIS HAS BEEN AN ON GOING PROBLEM FOR MONTHS. I NOTICED AN INVESTIGATION WAS OPEN IN JANUARY 2010 BUT WAS HOPING A RECALL WOULD HAVE BEEN FILED BY NOW. I DID RESEARCH AND HAVE NOTICED THERE ARE HUNDREDS AND HUNDREDS OF THE SAME PROBLEM BEING REPORTED ON-LINE. I JUST WANTED TO FILE MY COMPLAINT IN HOPES THAT SOMETHING WILL BE DONE TO HAVE THIS PART REPLACED. *TR

NHTSA ODI #10363975

Mileage unknown · Nov 1, 2010
Fuel System, Gasoline

MY 2005 GMC ENVOY IS DOING THE SAME THING WITH THE FUEL SYSTEM. I WILL FILL UP & THE GAS GAUGE WILL TELL ME THERE IS NO GAS IN IT UNTIL SO MANY MILES AND IT STILL WONT TELL ME THERE IS A FULL TANK , IT WILL JUST CREEP UP A LITTLE. JUST FROM READING ALL THE OTHER COMPLAINTS ABOUT THE FUEL SYSTEM FROM 05 & 06 MODELS THERE SHOUL…

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MY 2005 GMC ENVOY IS DOING THE SAME THING WITH THE FUEL SYSTEM. I WILL FILL UP & THE GAS GAUGE WILL TELL ME THERE IS NO GAS IN IT UNTIL SO MANY MILES AND IT STILL WONT TELL ME THERE IS A FULL TANK , IT WILL JUST CREEP UP A LITTLE. JUST FROM READING ALL THE OTHER COMPLAINTS ABOUT THE FUEL SYSTEM FROM 05 & 06 MODELS THERE SHOULD BE A RECALL BEFORE SOMEONE REALLY GETS HURT. *TR

NHTSA ODI #10363459

81,000 miles · Oct 26, 2010
Electrical System

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE SPEEDOMETER INDICATED AN INACCURATE SPEED. WHEN DRIVING AT 20 MPH, THE SPEEDOMETER MAY SHOW A READING OF 80 MPH. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CONTACT SPOKE WITH THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXI…

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TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE SPEEDOMETER INDICATED AN INACCURATE SPEED. WHEN DRIVING AT 20 MPH, THE SPEEDOMETER MAY SHOW A READING OF 80 MPH. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CONTACT SPOKE WITH THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 81,100. THE FAILURE MILEAGE WAS APPROXIMATELY 81,000.

NHTSA ODI #10362425

98,795 miles · Oct 19, 2010
Electrical System

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE SPEEDOMETER DID NOT REGISTER THE CORRECT SPEED WHILE DRIVING. WHILE DRIVING 30 MPH THE GAUGE WAS REGISTERING 100 MPH. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 98,795.

NHTSA ODI #10361145

101,000 miles · Oct 14, 2010
Latches/locks/linkagesStructure

IN JUNE OF 2007 I COULD NOT CLOSE EITHER OF THE REAR DOORS ON MY VEHICLE. THEY FAILED APPROXIMATELY TWO HOURS APART. I WAS TRANSPORTING TWO GRAND CHILDREN AT THE TIME. THANK HEAVEN THEY WERE YOUNG ENOUGH TO REQUIRE CAR SEATS. WE WERE AT THE MERCY OF STRANGERS ON THE HIGHWAY. WITH DONATED ROPE TO SECURE THE DOORS WE MADE IT …

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IN JUNE OF 2007 I COULD NOT CLOSE EITHER OF THE REAR DOORS ON MY VEHICLE. THEY FAILED APPROXIMATELY TWO HOURS APART. I WAS TRANSPORTING TWO GRAND CHILDREN AT THE TIME. THANK HEAVEN THEY WERE YOUNG ENOUGH TO REQUIRE CAR SEATS. WE WERE AT THE MERCY OF STRANGERS ON THE HIGHWAY. WITH DONATED ROPE TO SECURE THE DOORS WE MADE IT HOME. THE DEALER REPLACED BOTH DOOR LOCK ASSEMBLIES. I PAID $125 FOR LABOR ONLY. THE DEALER MUST HAVE REPLACED THE DOOR LOCK ASSEMBLIES WITH THE SAME FAULTY PART. ON 10/12/10 THE LEFT REAR DOOR FAILED AGAIN! AFTER TYING THE DOOR AND USING DUCT TAPE TO SECURE IT I DROVE THE 30 MILES TO THE NEAREST DEALER. ALTHOUGH I HAD TO PAY $295.35 TO REPLACE THE LEFT REAR DOOR LOCK ASSEMBLY THE DEALER WAS ABLE TO DO IT IMMEDIATELY. I AM NOW CARRYING ROPE AND DUCT TAPE IN ANTICIPATION OF FAILURE OF THE RIGHT REAR DOOR LOCK. MY VEHICLE IS WELL TAKEN CARE OF. MAINTENANCE IS FOLLOWED RELIGIOUSLY. (THERE IS NOTHING IN THE MANUAL TO INDICATE DOOR LOCKS SHOULD BE CHECKED. LUBRICATED BUT NOT CHECKED FOR POSSIBLE FAILURE.) THESE FAILURES ARE IN NO WAY MY RESPONSIBILITY. THIS IS A FAULTY DESIGN THAT CAN VERY WELL END IN INJURY. I WOULD HAVE ASSUMED THAT GM WOULD HAVE BEEN CONCERNED AND IF NOT ISSUE A RECALL TAKE RESPONSIBILITY FOR THE DEFECTIVE LOCKS. HAVE DEALER SERVICE DEPARTMENTS CHECK THESE LOCKS WHEN VEHICLES ARE BROUGHT IN FOR NORMAL MAINTENANCE. NOT ONLY DO THEY NOT TAKE RESPONSIBILITY THEY ACTUALLY REPLACE THE LOCKS WITH THE SAME LOCK ASSEMBLY THAT IS DOOMED FOR FAILURE. *TR

NHTSA ODI #10360500

60,000 miles · Oct 3, 2010
Fuel System, Other

2005 GMC ENVOY 4.2 L ENGINE 69K ON ODOMETER. RE:ERRATIC FUEL GAUGE READING/SET CODE AND RAN OUT OF FUEL ON I -95 @ 1/4 TANK READING. FILLED UP AND SHOWS LESS THAN 1/2 FULL. MAJOR SAFETY ISSUE LOCAL GM DEALER SAYS A COMMON PROBLEM . MUST REPLACE W/ NEW UPDATED SENDER AT OWNERS COST. *TR

NHTSA ODI #10358962

120,000 miles · Sep 23, 2010
Fuel System, OtherVisibility

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE REAR WINDOW ON THE LIFTGATE SUDDENLY EXPLODED. PRIOR TO THE FAILURE, THE CONTACT NOTICED THAT THE LIFTGATE WOULD NOT STAY IN THE UP POSITION. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE IT WAS BEING REPAIRED. THE CONTACT ALSO NOTICED THAT THE FUEL SENSOR LIGHT WO…

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TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE REAR WINDOW ON THE LIFTGATE SUDDENLY EXPLODED. PRIOR TO THE FAILURE, THE CONTACT NOTICED THAT THE LIFTGATE WOULD NOT STAY IN THE UP POSITION. THE VEHICLE WAS TAKEN TO A REPAIR SHOP WHERE IT WAS BEING REPAIRED. THE CONTACT ALSO NOTICED THAT THE FUEL SENSOR LIGHT WOULD ILLUMINATE INTERMITTENTLY. THE VEHICLE WAS REPAIRED BY A LOCAL MECHANIC TWICE (THE CONTACT WAS NOT SURE WHAT TYPE OF REPAIR) BUT THE FAILURE CONTINUED TO OCCUR. THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 120,000.

NHTSA ODI #10357160

60,000 miles · Sep 10, 2010
Fuel System, Gasoline

GAS GAUGE STOPPED WORKING. THIS HAS ALSO HAPPENED ON THREE OTHER GM SUV'S (1999-2005 MODEL YEARS) IN MY FAMILY. COINCIDENCE? NO WAY. THERE SHOULD BE A RECALL. THIS IS A VERY EXPENSIVE REPAIR AND ONE CONSUMERS SHOULD NOT HAVE TO PAY FOR. I HAVE NOT SEEN THIS HAPPEN ON ANY OTHER VEHICLE THAT I OR ANY MEMBER OF MY FAMILY HAS …

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GAS GAUGE STOPPED WORKING. THIS HAS ALSO HAPPENED ON THREE OTHER GM SUV'S (1999-2005 MODEL YEARS) IN MY FAMILY. COINCIDENCE? NO WAY. THERE SHOULD BE A RECALL. THIS IS A VERY EXPENSIVE REPAIR AND ONE CONSUMERS SHOULD NOT HAVE TO PAY FOR. I HAVE NOT SEEN THIS HAPPEN ON ANY OTHER VEHICLE THAT I OR ANY MEMBER OF MY FAMILY HAS DRIVEN (VW, CHRYSLER, HONDA, SUBARU, JEEP) BUT THAT THE SAME PART HAS FAILED ON FOUR GM SUV'S IN THE SAME FAMILY TELLS ME THAT THIS IS A WIDE-SPREAD PROBLEM AND THERE IS A DEFECT IN THIS PART. *TR

NHTSA ODI #10354805

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.