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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

About this comparison →

When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

What owners actually said

488 reports
83,000 miles · Apr 29, 2011
Electrical SystemFuel System, Gasoline

IMMEDIATELY AFTER FILLING GAS TANK BEFORE HEADING OUT OF TOWN ON 4/22/11, FUEL GAUGE REGISTERED EMPTY. GAUGE HAS BEEN ACTING ERRATICALLY FOR THE PAST WEEK NOW. NEWS REPORT OF NHTSA INVESTIGATION MADE ME AWARE THAT I COULD REPORT THIS SOMEWHERE. OIL PRESSURE GAUGE HAS ALSO BEEN ACTING SIMILARLY ERRATIC, STARTING A FEW DAYS BEFO…

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IMMEDIATELY AFTER FILLING GAS TANK BEFORE HEADING OUT OF TOWN ON 4/22/11, FUEL GAUGE REGISTERED EMPTY. GAUGE HAS BEEN ACTING ERRATICALLY FOR THE PAST WEEK NOW. NEWS REPORT OF NHTSA INVESTIGATION MADE ME AWARE THAT I COULD REPORT THIS SOMEWHERE. OIL PRESSURE GAUGE HAS ALSO BEEN ACTING SIMILARLY ERRATIC, STARTING A FEW DAYS BEFORE FUEL GAUGE BEGAN MALFUNCTIONING.

NHTSA ODI #10398981

Mileage unknown · Apr 29, 2011
Electrical SystemExterior Lighting

SPEEDOMETER JUMPS FROM 120 TO WHEREVER. CAN NEVER TELL HOW FAST OR SLOW I'M GOING. NEVER DISPLAYS CORRECT SPEED. OIL PRESSURE GAGE GOES UP AND DOWN. ALSO, HEADLIGHTS KEEP GOING OUT. HAD TO TAKE TO MECHANIC TO REDO WIRING FOR BOTH HEADLIGHTS. *TR

NHTSA ODI #10398317

50,000 miles · Apr 26, 2011
Fuel System, Other

FUEL GAUGE IN MY 2005 ENVOY QUIT WORKING AFTER A FULL TANK OF GAS WAS PUT IN. THE GAGE GOES UP AND DOWN AT ITS OWN WILL. WAS TOLD BY THE DEALERSHIP THAT IT WAS A FUEL SENSORY PROBLEM AND WOULD COST AROUND $600 TO FIX. THEY ALSO TOLD ME THAT THIS IS A COMMON PROBLEM WITH GMC VEHICLES. ON ONE SITE ALONE I FOUND 500+ COMPLAINTS ON …

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FUEL GAUGE IN MY 2005 ENVOY QUIT WORKING AFTER A FULL TANK OF GAS WAS PUT IN. THE GAGE GOES UP AND DOWN AT ITS OWN WILL. WAS TOLD BY THE DEALERSHIP THAT IT WAS A FUEL SENSORY PROBLEM AND WOULD COST AROUND $600 TO FIX. THEY ALSO TOLD ME THAT THIS IS A COMMON PROBLEM WITH GMC VEHICLES. ON ONE SITE ALONE I FOUND 500+ COMPLAINTS ON THIS ISSUE. I THINK ITS TIME FOR A RECALL. *TR

NHTSA ODI #10397458

Mileage unknown · Apr 23, 2011
Fuel System, Other

FUEL GAUGE ERRATIC AFTER WARRANTY EXPIRED. KNEW IT WOULD BE EXPENSIVE REPAIR. LIVED ON RESETTING TRIP ODOMETER EVERY 200 MILES AND WOULD FILL UP. THIS INCONVENIENCE LASTED TWO YEARS UNTIL CONSTANT AUDIO AND VISUAL LOW FUEL SIGNALS. ENDED UP PAYING $450 FOR REPAIR. COMPLETELY CONFIDENT THAT GM KNEW THE ORIGINAL WAS FAULTY. …

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FUEL GAUGE ERRATIC AFTER WARRANTY EXPIRED. KNEW IT WOULD BE EXPENSIVE REPAIR. LIVED ON RESETTING TRIP ODOMETER EVERY 200 MILES AND WOULD FILL UP. THIS INCONVENIENCE LASTED TWO YEARS UNTIL CONSTANT AUDIO AND VISUAL LOW FUEL SIGNALS. ENDED UP PAYING $450 FOR REPAIR. COMPLETELY CONFIDENT THAT GM KNEW THE ORIGINAL WAS FAULTY. *TR

NHTSA ODI #10397207

78,626 miles · Apr 5, 2011
Vehicle Speed Control

WHILE DRIVING I LOOKED DOWN TO CHECK MY SPEED AND WAS SURPRISED TO SEE THE SPEEDOMETER READING 120 MPH. WHILE DOING RESEARCH ON THE INTERNET I FOUND THERE WAS A CLASS ACTION SUIT THAT WAS SETTLED IN 2008 BECAUSE OF THIS PROBLEM HOWEVER, MY VEHICLE WAS NOT LISTED AS COVERED IN THE SUIT. I FEEL IT SHOULD BE COVERED AS MY VEHICLE…

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WHILE DRIVING I LOOKED DOWN TO CHECK MY SPEED AND WAS SURPRISED TO SEE THE SPEEDOMETER READING 120 MPH. WHILE DOING RESEARCH ON THE INTERNET I FOUND THERE WAS A CLASS ACTION SUIT THAT WAS SETTLED IN 2008 BECAUSE OF THIS PROBLEM HOWEVER, MY VEHICLE WAS NOT LISTED AS COVERED IN THE SUIT. I FEEL IT SHOULD BE COVERED AS MY VEHICLE IS EXPERIENCING THE SAME PROBLEMS AS THE ONES COVERED IN THE SETTLEMENT. UNDER THE SETTLEMENT AGREEMENT GM WOULD PROVIDE THE CLUSTER AT NO COST TO ME AND I WOULD BE RESPONSIBLE FOR THE LABOR COST.

NHTSA ODI #10394955

75,000 miles · Mar 28, 2011
Electrical SystemFuel System, Gasoline

FUEL GAUGE SUDDENLY STOPPED WORKING PROPERLY AFTER FILL UP. MOVES FROM EMPTY, TO 1/2 FULL, TO 1/4 FULL TO EMPTY, BACK TO 1/4 FULL, BACK TO EMPTY. I CAN'T DETERMINE HOW MUCH GAS IN MAY TANK. THIS COULD CAUSE ME TO UNEXPECTEDLY RUN OUT OF GAS WHILE DRIVING IN TRAFFIC AND CAUSE AN ACCIDENT. THIS IS APPARENTLY A VERY COMMON PROB…

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FUEL GAUGE SUDDENLY STOPPED WORKING PROPERLY AFTER FILL UP. MOVES FROM EMPTY, TO 1/2 FULL, TO 1/4 FULL TO EMPTY, BACK TO 1/4 FULL, BACK TO EMPTY. I CAN'T DETERMINE HOW MUCH GAS IN MAY TANK. THIS COULD CAUSE ME TO UNEXPECTEDLY RUN OUT OF GAS WHILE DRIVING IN TRAFFIC AND CAUSE AN ACCIDENT. THIS IS APPARENTLY A VERY COMMON PROBLEM IN GMC ENVOY AND CHEVROLET TRAILBLAZERS. THERE IS NO WARNING IN THE OWNERS MANUAL OR SUGGESTION THAT THE GAUGE AND SENSORS BE REPLACED. I UNDERSTAND THAT THIS IS AN EXPENSIVE REPAIR - BETWEEN $600 AND $900.

NHTSA ODI #10393495

70,000 miles · Mar 17, 2011
Fuel System, Gasoline

I OWN A 2005 GMC ENVOY. WHILE DRIVING 45 MPH, THE I NOTICED THAT THE FUEL LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THIS INDICATED THAT THE VEHICLE WAS LOW ON FUEL, BUT IN REALITY, THE VEHICLE WAS FULL OF GASOLINE. I NOTICED THAT WHEN THE FUEL TANK IS FULL, THE GAUGE WILL DISPLAY HALF OF A TANK. WHEN HALF OF A TANK OF FUEL IS I…

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I OWN A 2005 GMC ENVOY. WHILE DRIVING 45 MPH, THE I NOTICED THAT THE FUEL LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THIS INDICATED THAT THE VEHICLE WAS LOW ON FUEL, BUT IN REALITY, THE VEHICLE WAS FULL OF GASOLINE. I NOTICED THAT WHEN THE FUEL TANK IS FULL, THE GAUGE WILL DISPLAY HALF OF A TANK. WHEN HALF OF A TANK OF FUEL IS IN THE VEHICLE, THE GAUGE DISPLAYS THAT IT IS EMPTY. THE VEHICLE HAS NOT BEEN TAKEN TO THE DEALER FOR INSPECTION AND NO REPAIRS WERE PERFORMED. I AM IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 76,000 AND CURRENT MILEAGE WAS 77,500. *TR

NHTSA ODI #10390539

100,000 miles · Mar 14, 2011
Electrical System

2005 GMC ENVOY SPEEDOMETER MALFUNCTION. SPEEDOMETER IS READING 120 MPH AT ALL TIMES. *TR

NHTSA ODI #10390026

120,000 miles · Mar 10, 2011
Electrical System

INSTRUMENT CLUSTER INOPERATIVE. SPEEDOMETER PEGGED AND ALL OTHER INSTRUMENTS EXCEPT THE TACHOMETER MALFUNCTION. *TR

NHTSA ODI #10389679

Mileage unknown · Mar 8, 2011
Electrical System

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL LEVEL INDICATOR FAILED AND WOULD PROVIDE INACCURATE FUEL LEVELS. WHEN REFUELING, THE VEHICLE WOULD INDICATE THAT THE FUEL TANK WAS EMPTY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE CONTACT STATED THAT THE VEHICLE WAS PREVIOUSLY RE…

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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL LEVEL INDICATOR FAILED AND WOULD PROVIDE INACCURATE FUEL LEVELS. WHEN REFUELING, THE VEHICLE WOULD INDICATE THAT THE FUEL TANK WAS EMPTY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE CONTACT STATED THAT THE VEHICLE WAS PREVIOUSLY REPAIRED FOR A FAILED INSTRUMENT CLUSTER. THE VIN WAS UNAVAILABLE. THE CURRENT MILEAGE WAS APPROXIMATELY 65,000 AND THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10386890

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.