Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
280–25K
5925–50K
8750–75K
10775–100K
88100–150K
16150K+
385 reports with mileage · 103 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
27 crash reports14 fire reports22 injury reports
What owners actually said
488 reports
47,000 miles · May 9, 2011
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED AFTER REFUELING, THE FUEL GAUGE DISPLAYED A READING OF EMPTY. THE VEHICLE WOULD ALSO PERFORM AS IF IT WERE GOING TO STALL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT M…
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TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED AFTER REFUELING, THE FUEL GAUGE DISPLAYED A READING OF EMPTY. THE VEHICLE WOULD ALSO PERFORM AS IF IT WERE GOING TO STALL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 47,000. THE VIN WAS UNAVAILABLE.
NHTSA ODI #10399563
66,000 miles · May 9, 2011
Electrical SystemFuel System, Gasoline
TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED AFTER REFUELING THE FUEL TANK TO THE FULL CAPACITY LEVEL, THE FUEL GAUGE WOULD REGISTER AN EMPTY FUEL TANK. THE INACCURATE READING WAS CONSISTENT. THE INDEPENDENT MECHANIC WAS NOTIFIED OF THE FAULTY FUEL TANK AND THEY ADVISED THAT THE VEHICLE BE TAKEN IN FOR DIAGNOSIS. T…
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TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED AFTER REFUELING THE FUEL TANK TO THE FULL CAPACITY LEVEL, THE FUEL GAUGE WOULD REGISTER AN EMPTY FUEL TANK. THE INACCURATE READING WAS CONSISTENT. THE INDEPENDENT MECHANIC WAS NOTIFIED OF THE FAULTY FUEL TANK AND THEY ADVISED THAT THE VEHICLE BE TAKEN IN FOR DIAGNOSIS. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE FAILURE MILEAGE WAS APPROXIMATELY 66,000. UPDATED 06/17/11 *BF UPDATED 06/30/11
NHTSA ODI #10399533
70,000 miles · May 6, 2011
Electrical SystemFuel System, Gasoline
FUEL GAUGE DOES NOT WORK CORRECTLY. THE READING ON THE FUEL GAUGE DOES NOT REFLECT THE AMOUNT OF GAS IN THE TANK. GAUGE MOSTLY READS EMPTY EVEN AFTER FILLING UP. SOMETIMES IT WILL SHOW THERE IS MORE GAS THAN IS ACTUALLY IN THE TANK.
NHTSA ODI #10400179
75,000 miles · May 6, 2011
Fuel System, Gasoline
GAS GAUGE DOES NOT WORK. *TR
NHTSA ODI #10399321
Mileage unknown · May 5, 2011
Fuel System, Other
OUR 2005 ENVOY HAD A GAS GAUGE MALFUNCTION AROUND 2 TO 3 YEARS AFTER WE BOUGHT IT AS BRAND NEW. GOOD THING IT WAS STILL COVERED BY OUR INSURANCE BUT AFTER A YEAR AND A HALF, THE SAME PROBLEM OCCURRED, AND IT WAS NOT COVERED BY THE INSURANCE ANYMORE SINCE IT'S ALREADY PASS 3 YEARS. HAVING IT FIXED IS QUITE COSTLY. I JUST RECE…
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OUR 2005 ENVOY HAD A GAS GAUGE MALFUNCTION AROUND 2 TO 3 YEARS AFTER WE BOUGHT IT AS BRAND NEW. GOOD THING IT WAS STILL COVERED BY OUR INSURANCE BUT AFTER A YEAR AND A HALF, THE SAME PROBLEM OCCURRED, AND IT WAS NOT COVERED BY THE INSURANCE ANYMORE SINCE IT'S ALREADY PASS 3 YEARS. HAVING IT FIXED IS QUITE COSTLY. I JUST RECENTLY FOUND OUT THAT THERE WERE 285 PEOPLE WHO COMPLAINED ON THE SAME PROBLEM. I DO HOPE THAT GMC WILL DO A RECALL ON 2005 GMC ENVOYS. *TR
NHTSA ODI #10399242
50,000 miles · May 5, 2011
Fuel System, Gasoline
TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE MALFUNCTIONED AND WOULD NOT MOVE WHETHER THE FUEL TANK WAS EMPTY OR FULL TO CAPACITY. THE CONTACT HAD NOT TAKEN THE VEHICLE TO THE DEALER FOR REPAIRS OR DIAGNOSTIC TESTING. THE CONTACT STATED THAT THE FAULTY FUEL GAUGE COULD POTENTIALLY CAUSE THE VEHIC…
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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE MALFUNCTIONED AND WOULD NOT MOVE WHETHER THE FUEL TANK WAS EMPTY OR FULL TO CAPACITY. THE CONTACT HAD NOT TAKEN THE VEHICLE TO THE DEALER FOR REPAIRS OR DIAGNOSTIC TESTING. THE CONTACT STATED THAT THE FAULTY FUEL GAUGE COULD POTENTIALLY CAUSE THE VEHICLE TO RUN OUT OF FUEL WITHOUT KNOWING AND COULD CAUSE A CRASH. THE FAILURE MILEAGE WAS 50,000.
NHTSA ODI #10399238
75,000 miles · May 5, 2011
Fuel System, Gasoline
TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE VEHICLE FUEL GAUGE WAS DEFECTIVE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR INSPECTION OR REPAIRS AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 75,000. THE VIN WAS NOT AVAILABLE.
NHTSA ODI #10399201
85,000 miles · May 5, 2011
Fuel System, Gasoline
GAS GAUGE NOT WORKING PROPERLY. *TR
NHTSA ODI #10399179
77,000 miles · May 5, 2011
Fuel System, Gasoline
I AM THE OWNER OF A 2005 GMC ENVOY. ON AUGUST 20, 2010, I TOOK MY CAR TO FILL UP PRIOR TO TAKING A TRIP FROM MARYLAND TO VIRGINIA. ONCE I FILLED UP, GOT IN THE CAR AND TURNED ON THE IGNITION, THE GAS GAUGE DID NOT MOVE FROM EMPTY TO FULL. AS I CONTINUED TO DRIVE (SOMEWHERE AROUND 60 MILES) THE GAS GAUGE MOVED TO 1/2,THEN A 1/4 T…
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I AM THE OWNER OF A 2005 GMC ENVOY. ON AUGUST 20, 2010, I TOOK MY CAR TO FILL UP PRIOR TO TAKING A TRIP FROM MARYLAND TO VIRGINIA. ONCE I FILLED UP, GOT IN THE CAR AND TURNED ON THE IGNITION, THE GAS GAUGE DID NOT MOVE FROM EMPTY TO FULL. AS I CONTINUED TO DRIVE (SOMEWHERE AROUND 60 MILES) THE GAS GAUGE MOVED TO 1/2,THEN A 1/4 TANK. IT HAS BEEN ALL DOWNHILL SINCE. I TOOK THE CAR TO THE DEALER ON 10/25/10 (MILEAGE WAS AT 77263) AND WAS TOLD THAT IT WOULD COST OVER $1000 TO REPAIR THE SENSOR WHICH THEY ARE STATING AS THE ISSUE. BEING OUT OF WARRANTY AT THIS POINT, I HAVE NOT HAD IT REPAIRED AS I CANNOT AFFORD THIS TYPE OF EXPENSE. I BASICALLY DRIVE ESTIMATING MY MILEAGE AFTER EVERY FILL UP WHICH IS VERY DANGEROUS. IN DECEMBER 2010, I GOT STRANDED BECAUSE MY CAR STALLED ON THE ENTRANCE HIGHWAY TO I-95 WITHOUT GAS, THANK GOD THAT I HAVE AAA. NOW I HEAR THAT THERE IS AN INVESTIGATION INTO THE GMC ENVOY FOR THIS SAME EXACT PROBLEM. I HAVE READ SEVERAL COMPLAINTS FROM OTHER OWNERS REGARDING THE SAME MATTER (SEE LINK BELOW) HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2005/GMC/ENVOY/FUEL+SYSTEM I ALSO SAW AN ARTICLE AT: (LINK BELOW REGARDING YOUR INVESTIGATION HTTP://NEWS.YAHOO.COM/S/NM/20110502/BS_NM/US_USA_AUTOS_PROBES I CONTACTED GMC WHO SAID THAT BECAUSE THE DEALER IDENTIFIED THE PROBLEM AS A SENSOR ISSUE (NOT A CLUSTER ISSUE) THEY CAN'T HELP. PLEASE HELP US. GMC SHOULD NOT BE ALLOWED TO GET AWAY WITH THIS. *TR
NHTSA ODI #10399162
81,000 miles · May 4, 2011
Fuel System, Other
TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE VEHICLE FUEL GAUGE WAS DEFECTIVE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR A LOCAL MECHANIC. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE SINCE THERE WERE NO RECALLS FOR THIS SPECIFIC FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURREN…
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TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE VEHICLE FUEL GAUGE WAS DEFECTIVE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR A LOCAL MECHANIC. THE MANUFACTURER WAS CONTACTED WHO DID NOT OFFER ANY ASSISTANCE SINCE THERE WERE NO RECALLS FOR THIS SPECIFIC FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 81,000.
CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.
Consequence & remedy
Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.
Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.
Consequence & remedy
Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.
Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
RQ17002 · Loss Of Headlights
Opened Apr 24, 2017 · Closed Mar 29, 2021
Status: closed (inferred from source dates) · Exterior Lighting:headlights
The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.
DP10001 · Fuel Level Gauge System Failure
Opened Jan 7, 2010 · Closed May 23, 2011
Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System
The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.
Additional source detail variants (2)
Fuel System, Other
The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.
Fuel System, Other:storage:fuel Gauge System
The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.
2005 GMC Envoy Problems, Complaints & Recalls | Skip That Year
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