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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

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When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

Fuel System, Gasoline complaints

164 reports
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70,000 miles · Aug 10, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE DISPLAYED ERRATIC READINGS. WHEN THE FUEL TANK WAS EMPTY, THE FUEL GAUGE WOULD INDICATE THAT FUEL WAS PRESENT IN THE TANK. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THEY WOULD HAVE TO REPLACE THE FUEL SENSOR. THERE WERE NO RECALLS …

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TL* THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE DISPLAYED ERRATIC READINGS. WHEN THE FUEL TANK WAS EMPTY, THE FUEL GAUGE WOULD INDICATE THAT FUEL WAS PRESENT IN THE TANK. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THEY WOULD HAVE TO REPLACE THE FUEL SENSOR. THERE WERE NO RECALLS OR WARRANTIES ADDRESSING THIS FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 70,000. THE VIN WAS UNKNOWN.

NHTSA ODI #10418355

95,000 miles · Aug 9, 2011
Fuel System, Gasoline

I FILLED MY GAS TANK UP TO FULL AROUND 2 MONTHS AGO. AFTER I WAS DONE, I STARTED THE VEHICLE, AND NOTICED THE GAUGE DIPPED TO EMPTY AND SHOWED THAT I WAS LOW ON FUEL. I WENT IN AND HAD THE ATTENDANT VERIFY THAT INDEED I DID HAVE GAS DISPENSED INTO MY TANK. THE GAUGE CONTINUED TO FLUCTUATE FOR THE NEXT FEW DAYS, AND EVER SINCE…

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I FILLED MY GAS TANK UP TO FULL AROUND 2 MONTHS AGO. AFTER I WAS DONE, I STARTED THE VEHICLE, AND NOTICED THE GAUGE DIPPED TO EMPTY AND SHOWED THAT I WAS LOW ON FUEL. I WENT IN AND HAD THE ATTENDANT VERIFY THAT INDEED I DID HAVE GAS DISPENSED INTO MY TANK. THE GAUGE CONTINUED TO FLUCTUATE FOR THE NEXT FEW DAYS, AND EVER SINCE HAS SHOWN EMPTY TO 1/4 OR 3/8 OF A TANK, NEVER SHOWING THE SAME READING FOR MORE THAN A FEW MINUTES AT A TIME. I HAVE A FAMILY AND DO WORRY FOR THEIR SAFETY. THERE IS NO WAY OF KNOWING TRULY HOW MUCH GAS IS IN THERE AT ANY GIVEN MOMENT, AND THE COST IS WAY TO STEEP TO REPAIR. I HAVE SPOKEN TO MULTIPLE GM DEALERS AND CUSTOMER SERVICE REPS, AND HAVE FOUND THAT THEY LIKE TO PRETEND THAT THIS HAS NEVER HAPPENED TO ANYONE BEFORE. VERY UNCOOPERATIVE. MY CONCERN IS FOR MYSELF OF COURSE, BUT ALSO FOR THOSE PURCHASING THESE VEHICLES USED FROM PRIVATE PARTIES WITHOUT BEING NOTIFIED OF THIS ACUTE AND WIDESPREAD PARTS FAILURE, WHICH INDEED MUST BE DEFECTIVE IF IT IS HAPPENING TO SO MANY. SAFETY IS OF COURSE THE BIGGEST ISSUE HERE, AND GM SHOULD TAKE NOTE. *TR

NHTSA ODI #10418259

50,000 miles · Aug 4, 2011
Fuel System, Gasoline

THE FUEL GAUGE STOPPED WORKING. THE FUEL GAUGE READS EMPTY WHEN THE FUEL TANK IS FULL. THE CHECK ENGINE LIGHT IS ON.

NHTSA ODI #10417528

Mileage unknown · Aug 3, 2011
Engine And Engine CoolingFuel System, Gasoline

I BOUGHT MY VEHICLE USED IN 2006 AND HAVE HAD PROBLEMS WITH IT STALLING SEVERAL DAYS A YEAR. NOW MY GAS GAUGE IS NOT WORKING. I FILL IT UP AND IT STARTS BLINKING WITH THE RED LIGHT THAT ITS EMPTY.

NHTSA ODI #10417448

115,000 miles · Aug 2, 2011
Fuel System, Gasoline

FAULTY FUEL GAUGE. AFTER FILLING UP TANK WITH GAS, FUEL GAUGE READS EMPTY. AFTER SOME DRIVING, FUEL GAUGE INDICATES A CHANGING LEVEL OF FUEL WITH THE RANGE INDICATOR FLUCTUATING FROM 0 TO ~114 MILES LEFT. USUALLY GAUGE READS 0 REGARDLESS OF HOW MUCH FUEL IS IN THE TANK, BUT SOMETIMES IT WILL INDICATE A HIGHER READING THAN WHA…

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FAULTY FUEL GAUGE. AFTER FILLING UP TANK WITH GAS, FUEL GAUGE READS EMPTY. AFTER SOME DRIVING, FUEL GAUGE INDICATES A CHANGING LEVEL OF FUEL WITH THE RANGE INDICATOR FLUCTUATING FROM 0 TO ~114 MILES LEFT. USUALLY GAUGE READS 0 REGARDLESS OF HOW MUCH FUEL IS IN THE TANK, BUT SOMETIMES IT WILL INDICATE A HIGHER READING THAN WHAT THE TANK ACTUALLY HOLDS. THIS ISSUE HAS CAUSED 1 INCIDENT WHERE THE VEHICLE RAN OUT OF FUEL WHILE THE GAUGE INDICATED THERE WAS STILL FUEL IN THE TANK. I BELIEVE THE PROBLEM TO BE WITH THE SENDING UNIT ON THE GAS TANK.

NHTSA ODI #10417423

109,000 miles · Aug 1, 2011
Fuel System, Gasoline

THE FUEL GAUGE ON MY 2005 GMC ENVOY READS EMPTY AND THE WARNING LIGHT COMES ON WHEN THERE IS PLENTY OF GASOLINE IN THE VEHICLE. I CAN FILL THE VEHICLE UP, OR ONLY PUT $20 IN, AND THE FUEL GAUGE WILL STILL FLUCTUATE BETWEEN EMPTY AND THE AMOUNT OF ACTUAL GAS IN THE VEHICLE. IT READS EMPTY MOST OF THE TIME. THIS IS VERY FRUST…

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THE FUEL GAUGE ON MY 2005 GMC ENVOY READS EMPTY AND THE WARNING LIGHT COMES ON WHEN THERE IS PLENTY OF GASOLINE IN THE VEHICLE. I CAN FILL THE VEHICLE UP, OR ONLY PUT $20 IN, AND THE FUEL GAUGE WILL STILL FLUCTUATE BETWEEN EMPTY AND THE AMOUNT OF ACTUAL GAS IN THE VEHICLE. IT READS EMPTY MOST OF THE TIME. THIS IS VERY FRUSTRATION AS A DRIVER NEVER REALLY KNOWS HOW MUCH GASOLINE THEY HAVE IN THEIR TANK.

NHTSA ODI #10417331

57,000 miles · Aug 1, 2011
Fuel System, GasolineFuel System, Other

I BOUGHT A 2005 GMC ENVOY ROUGHLY 2 YEARS AGO WITH 67K AND AM EXPERIENCING ISSUES WITH THE FUEL SENSOR. WHEN I FILL UP WITH GAS THE SENSOR READS TANK AS EMPTY DIRECTLY AFTER AND SEEMS TO FLUCTUATE TO WHATEVER IT WANTS THE REST OF THE TIME. UPON RESEARCHING THE INTERNET WITH THIS ISSUE IT APPEARS THAT SEVERAL OTHER CONSUMERS ARE …

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I BOUGHT A 2005 GMC ENVOY ROUGHLY 2 YEARS AGO WITH 67K AND AM EXPERIENCING ISSUES WITH THE FUEL SENSOR. WHEN I FILL UP WITH GAS THE SENSOR READS TANK AS EMPTY DIRECTLY AFTER AND SEEMS TO FLUCTUATE TO WHATEVER IT WANTS THE REST OF THE TIME. UPON RESEARCHING THE INTERNET WITH THIS ISSUE IT APPEARS THAT SEVERAL OTHER CONSUMERS ARE HAVING THE SAME PROBLEMS AND GMC IS NOT WILLING TO HELP BECAUSE IT'S NOT A SAFETY RISK. I PERSONALLY DO SEE THIS AS A SAFETY RISK, IF YOU DON'T PAY PROPER ATTENTION YOU COULD RUN OUT OF GAS AND BE STRANDED ANYWHERE. WHEN I FOUND THE LINK TO THIS WEBSITE AND FORM AND THOUGHT IT WAS WORTH A SHOT TO HOPEFULLY GET THIS ISSUE RESOLVED FOR MYSELF AND THE MANY OTHERS THAT SPEND THEIR HARD EARNED MONEY ON THESE VEHICLES. *KB

NHTSA ODI #10416454

74,000 miles · Jul 24, 2011
Fuel System, Gasoline

MY HUSBAND FILLED THE ENVOY WITH GAS, AND WHEN WE DROVE OFF WE NOTICED THE GAS GAUGE WAS READING EMPTY. WE THOUGHT THAT MAYBE THE PUMP WAS DEFECTIVE AND WE HADN'T ACTUALLY PUMPED GAS, SO WE DROVE A FEW MILES DOWN THE ROAD TO ANOTHER GAS STATION TO SEE IF WE COULD GET MORE GAS. WE WERE ONLY ABLE TO PUMP LESS THAN A GALLON, SO WE …

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MY HUSBAND FILLED THE ENVOY WITH GAS, AND WHEN WE DROVE OFF WE NOTICED THE GAS GAUGE WAS READING EMPTY. WE THOUGHT THAT MAYBE THE PUMP WAS DEFECTIVE AND WE HADN'T ACTUALLY PUMPED GAS, SO WE DROVE A FEW MILES DOWN THE ROAD TO ANOTHER GAS STATION TO SEE IF WE COULD GET MORE GAS. WE WERE ONLY ABLE TO PUMP LESS THAN A GALLON, SO WE FIGURED OUT THE GAUGE WASN'T READING CORRECTLY. AFTER DRIVING ABOUT 45 MINUTES THE GAUGE SLOWLY MOVED FROM EMPTY TO HALF FULL, WOULD DROP BACK TO EMPTY AT RANDOM POINTS (SOMETIMES WHILE STOPPED, SOMETIMES WHILE DRIVING). EVER SINCE THIS TIME OUR GAUGE HAS FLUCTUATED WILDLY, READING EMPTY THE MAJORITY OF THE TIME, BUT OCCASIONALLY MOVING ABOUT FROM A QUARTER FULL TO HALF THEN BACK TO EMPTY. WE HAVE NOT ATTEMPTED A FIX AS WE CANNOT AFFORD ANYTHING EXTRA AT THIS POINT DUE TO MY HUSBAND BEING DIAGNOSED WITH A TERMINAL DISEASE AND THE RESULTING MEDICAL BILLS PILING UP. *TR

NHTSA ODI #10414922

38,000 miles · Jul 24, 2011
Fuel System, Gasoline

GAS GAUGE FAILURE - IT'S A DANGEROUS SITUATION CAUSING STALLING , AFTER FILLING UP TANK GAUGE REGISTERS "EMPTY" , THEN WILL FLOAT BETWEEN 1/4 FULL AND EMPTY, FUEL LIGHT GOES ON , INDICATING I NEED GAS BUT I KNOW I HAVE JUST FILLED IT UP - *TR

NHTSA ODI #10414884

65,000 miles · Jul 21, 2011
Fuel System, GasolineFuel System, Other

2005 GMC ENVOY - GAS GAUGE MALFUNCTION - THE GAS GAUGE WILL REGISTER EMPTY EVEN THOUGH YOU JUST FILLED UP THE TANK. AFTER YOU DRIVE FOR SEVERAL MILES IT STARTS TO REGISTER SLOWLY, BUT DOES NOT REGISTER ACCURATELY. *KB

NHTSA ODI #10414011

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.