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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

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When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

Fuel System, Gasoline complaints

164 reports
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45,000 miles · Mar 3, 2009
Fuel System, Gasoline

HELLO, I PURCHASED A 2005 ENVOY DENALI LAST YEAR. RIGHT AFTER I GOT THE VEHICLE THE FUEL LEVELING SENSOR CAME ON (I THINK 1 OF EVERY 2 GET THIS PROBLEM AND STILL NO RECALL). I LET IT GO BUT NOW ITS TIME FOR INSPECTION! WELL WITH THE LIGHT ON IT CANNOT BE INSPECTED AND THEY ARE CHARGING ME WITH WHAT THEY SAID COULD BE WELL OVER $…

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HELLO, I PURCHASED A 2005 ENVOY DENALI LAST YEAR. RIGHT AFTER I GOT THE VEHICLE THE FUEL LEVELING SENSOR CAME ON (I THINK 1 OF EVERY 2 GET THIS PROBLEM AND STILL NO RECALL). I LET IT GO BUT NOW ITS TIME FOR INSPECTION! WELL WITH THE LIGHT ON IT CANNOT BE INSPECTED AND THEY ARE CHARGING ME WITH WHAT THEY SAID COULD BE WELL OVER $700. I WAS DOING SOME RESEARCH AND FOUND THIS SITE OF MANY HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHEVROLET-TRAILBLAZER/TH8JI6TEPO3VRJI3D/P2 OF PEOPLE WHO ARE HAVING THIS SAME PROBLEM. I WISH THEY WOULD STAND BY THERE PRODUCT AND HAVE A RECALL OF THIS BECAUSE ITS REALLY A HUGE PROBLEM IF I'VE EVER SEEN ONE. I AM NOT SAYING THIS JUST BECAUSE I HAVE THIS PROBLEM BUT MANY MANY PEOPLE DO. DO A EBAY LIST FOR AN ENVOY AND I GUARANTEE YOU THAT YOU'LL SEE ALMOST HALF IF THEY SHOW YOU THE DASH BOARD HAS THIS PROBLEM. I DID NOTHING WRONG BUT FILL UP MY TANK AND I GOT THIS ERROR. LET ME KNOW IF ANYTHING IN THE NEAR FUTURE WILL BE DONE. MY INSPECTION IS ALMOST UP AND ITS A MUST TO GET DONE! *TR

NHTSA ODI #10260638

77,000 miles · Feb 22, 2009
Electrical SystemFuel System, Gasoline

I HAVE A 2005 GMC ENVOY THAT HAS JUST STARTED HAVING ISSUES WITH THE FUEL GAUGE. I HAVE FILLED THE GAS TANK AND THE GAUGE READS EMPTY WITH THE FUEL LIGHT ON. THEN 10 MINUTES LATER THE LIGHT GOES OUT AND IT READS THAT I DO HAVE FUEL. THEN A LITTLE LATER IT STARTS GOING DOWN AND READS EMPTY AGAIN. I HAVE RE-STOPPED TO GET GA…

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I HAVE A 2005 GMC ENVOY THAT HAS JUST STARTED HAVING ISSUES WITH THE FUEL GAUGE. I HAVE FILLED THE GAS TANK AND THE GAUGE READS EMPTY WITH THE FUEL LIGHT ON. THEN 10 MINUTES LATER THE LIGHT GOES OUT AND IT READS THAT I DO HAVE FUEL. THEN A LITTLE LATER IT STARTS GOING DOWN AND READS EMPTY AGAIN. I HAVE RE-STOPPED TO GET GAS TO FIND THAT THE TANK IS FULL. THIS IS WRONG AND THERE SHOULD BE A RECALL ON THIS ITEM. IT DRAWS THE DRIVER'S ATTENTION AWAY FROM DRIVING AND MUST HAVE CAUSED ACCIDENTS SOMEWHERE IN THE USA. *TR

NHTSA ODI #10259588

60,000 miles · Feb 11, 2009
Fuel System, Gasoline

I HAVE A 2005 ENVOY SE AND HAVE BEEN HAVING PROBLEMS WITH MY GAS GAUGE FOR THE PAST YEAR. CURRENTLY THE VEHICLE HAS 80000 MILES ON IT. THE PROBLEM IS WITH THE GAS GAUGE AND IT WILL NOT WORK ANY LONGER. IT SEEMS AS IF LOST PRESSURE AND WILL NOT READ HOW MUCH GAS I HAVE IN THE VEHICLE. WHEN I FILL UP, IT WILL STAY ON EMPTY AND WIL…

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I HAVE A 2005 ENVOY SE AND HAVE BEEN HAVING PROBLEMS WITH MY GAS GAUGE FOR THE PAST YEAR. CURRENTLY THE VEHICLE HAS 80000 MILES ON IT. THE PROBLEM IS WITH THE GAS GAUGE AND IT WILL NOT WORK ANY LONGER. IT SEEMS AS IF LOST PRESSURE AND WILL NOT READ HOW MUCH GAS I HAVE IN THE VEHICLE. WHEN I FILL UP, IT WILL STAY ON EMPTY AND WILL NOT MOVE. AT TIMES, IT WILL GO FROM EMPTY TO ABOUT HALF TANK FOR A FEW MINUTES AND THEN IT WILL DROP ALL THE WAY BACK DOWN TO EMPTY. *TR

NHTSA ODI #10258366

75,000 miles · Feb 2, 2009
Fuel System, Gasoline

GAS GAUGE NO LONGER WORKING ON A 2005 ENVOY WITH ONLY 75,000 MILES. *TR

NHTSA ODI #10257225

71,203 miles · Nov 17, 2008
Fuel System, Gasoline

ONE DAY WHEN I FILLED MY GAS TANK UP THE GAS GAUGE STILL SHOWED THAT MY TANK WAS EMPTY. IT SINCE THEN HAS NOT WORKED CORRECTLY IT GOES FROM EMPTY TO HALF FULL AND SO FORTH, WHEN NO FUEL HAS EVEN BEEN ADDED. DEFINITELY CAN'T TRUST IT OR YOU WILL BE WALKING HOME. I FEEL THAT THE MANUFACTURER SHOULD CORRECT THIS PROBLEM. I HAVE REA…

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ONE DAY WHEN I FILLED MY GAS TANK UP THE GAS GAUGE STILL SHOWED THAT MY TANK WAS EMPTY. IT SINCE THEN HAS NOT WORKED CORRECTLY IT GOES FROM EMPTY TO HALF FULL AND SO FORTH, WHEN NO FUEL HAS EVEN BEEN ADDED. DEFINITELY CAN'T TRUST IT OR YOU WILL BE WALKING HOME. I FEEL THAT THE MANUFACTURER SHOULD CORRECT THIS PROBLEM. I HAVE READ MANY COMPLAINTS STATING THIS EXACT SAME PROBLEM. *TR

NHTSA ODI #10249062

52,250 miles · Oct 14, 2008
Fuel System, Gasoline

I STARTED THE VEHICLE ONE DAY AND THE FUEL GAUGE FAILED TO WORK. IT IS A CONTINUOUS FAIL. NOTHING HAS BEEN DONE TO REPAIR IT. COST OF PART IS APPROXIMATELY $280 AT LOCAL NAPA STORE. *TR

NHTSA ODI #10245397

45,000 miles · Oct 8, 2008
Fuel System, Gasoline

FUEL GAGE NO LONGER WORKS ON MY 2005 GMC ENVOY. WHICH FROM READING BLOGS MEANS I NEED A NEW SENDING UNIT, FLOAT, AND FUEL PUMP. HAVE FOUND MANY BLOGS ON-LINE ABOUT THIS VERY PROBLEM WITH ENVOYS AND TRAILBLAZERS. *TR

NHTSA ODI #10244760

38,456 miles · Nov 7, 2007
Fuel System, GasolineFuel System, Other

RIGHT AFTER THE WARRANTY RAN OUT ON MY 05 GMC ENVOY THE GAS GAUGE STARTED BEEPING WHEN YOU WOULD FILL UP THE TANK. THEN IT STARTED TO NOT READ FULL WHEN IT WAS FILLED. NOW IT NEVER READS FULL AND WHEN THE TANK IS HALF EMPTY THE LIGHT WILL COME ON. IT WILL ALWAYS BEEP WHEN I FIRST START IT. THIS UNIT SHOULD NOT HAVE WENT OUT AFTE…

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RIGHT AFTER THE WARRANTY RAN OUT ON MY 05 GMC ENVOY THE GAS GAUGE STARTED BEEPING WHEN YOU WOULD FILL UP THE TANK. THEN IT STARTED TO NOT READ FULL WHEN IT WAS FILLED. NOW IT NEVER READS FULL AND WHEN THE TANK IS HALF EMPTY THE LIGHT WILL COME ON. IT WILL ALWAYS BEEP WHEN I FIRST START IT. THIS UNIT SHOULD NOT HAVE WENT OUT AFTER 36,000 MILES. THIS IS A FAULTY UNIT AND I BELIEVE THE MANUFACTURER SHOULD REPLACE IT. IF I WAS TO REPLACE IT MYSELF IT WOULD COST ME OVER $500.00 . TERRIBLE PRODUCT TERRIBLE PRODUCT THAT SHOULD BE INVESTIGATED. *TR

NHTSA ODI #10208155

44,000 miles · Sep 24, 2007
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE LOW FUEL INDICATOR ILLUMINATED WHEN THE GAS TANK WAS FULL. THE MECHANIC STATED THAT THE FLOAT NEEDED TO BE REPLACED. THE FAILURE MILEAGE WAS 44,000 AND CURRENT MILEAGE WAS 46,000.

NHTSA ODI #10203958

11,373 miles · Apr 15, 2007
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

VEHICLE HAS INTERMITTENT THROTTLE PROBLEM THAT CAUSES THE THROTTLE TO SURGE AND THE HEADLIGHTS TO GO DIM TO BRIGHT AND DASH LIGHTS TO GO DIM TO BRIGHT. THIS CONDITION HAPPENS INTERMITTENTLY, AND THE DEALERSHIP STATES THERE IS NO PROBLEM. THIS CONDITION IS MOST DANGEROUS WHEN DRIVING IN CONFINED SPACES SUCH AS PARKING LOTS. I…

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VEHICLE HAS INTERMITTENT THROTTLE PROBLEM THAT CAUSES THE THROTTLE TO SURGE AND THE HEADLIGHTS TO GO DIM TO BRIGHT AND DASH LIGHTS TO GO DIM TO BRIGHT. THIS CONDITION HAPPENS INTERMITTENTLY, AND THE DEALERSHIP STATES THERE IS NO PROBLEM. THIS CONDITION IS MOST DANGEROUS WHEN DRIVING IN CONFINED SPACES SUCH AS PARKING LOTS. I HAVE TAKEN THIS PROBLEM TO THE SELLING DEALERSHIP FOUR TIMES SINCE JULY 2006 AND CONTINUE TO BE TOLD THERE WAS NO PROBLEM.*AK

NHTSA ODI #10187889

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.