← New search

2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

About this comparison →

When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

Fuel System, Gasoline complaints

164 reports
Clear category filter
69,000 miles · Jan 1, 2010
Fuel System, Gasoline

FUEL LIGHT STAYS ON AND WARNING SOUND CONTINUES AFTER FILLING UP. THE GAS GAUGE STAYS ON AND THE WARNING SIGNAL CONTINUES TO CHIME AFTER FILLING UP THE GAS TANK. *TR

NHTSA ODI #10297749

56,850 miles · Sep 15, 2009
Fuel System, Gasoline

THIS PROBLEM NOTED BELOW IS VERY VERY COMMON IN BOTH CHEVY TRAILBLAZERS AND GMC ENVOYS. HERE'S ONE LINK WITH OVER 200 DESCRIPTIONS OF THIS SAME PROBLEM. HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHEVROLET-TRAILBLAZER/TH8JI6TEPO3VRJI3D PLEASE INVESTIGATE THIS ISSUE. IT IS VERY WIDESPREAD AND HAS POTENTIAL TO BE DANGEROUS DUE TO CARS ST…

Read full complaint

THIS PROBLEM NOTED BELOW IS VERY VERY COMMON IN BOTH CHEVY TRAILBLAZERS AND GMC ENVOYS. HERE'S ONE LINK WITH OVER 200 DESCRIPTIONS OF THIS SAME PROBLEM. HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHEVROLET-TRAILBLAZER/TH8JI6TEPO3VRJI3D PLEASE INVESTIGATE THIS ISSUE. IT IS VERY WIDESPREAD AND HAS POTENTIAL TO BE DANGEROUS DUE TO CARS STALLING OUT IN THE MIDDLE OF TRAFFIC. I KNOW PERSONALLY AS MINE HAS. PLEASE READ ON.THANK YOU FOR YOU HELP! 1.) FUEL GAUGE STARTED FLUCTUATING WHEN GAS TANK IS FILLED. FOR TWO WEEKS GAUGE WOULD START TO MOVE TOWARDS EMPTY WHEN IN FACT TANK IS FULL. THEN GAUGE DOES NOT WORK AT ALL OR SHOWS EMPTY MOST OF THE TIME, THEN GAUGE MOVES SLIGHTLY ABOVE THE POINT WHERE LOW FUEL LIGHT ILLUMINATES AND THE LOW FUEL WARNING DINGS FREQUENTLY AS IT FLUCTUATES BETWEEN EMPTY AND LESS THAN A 1/4 TANK. 2.) MY ENVOY STOPPED RUNNING IN MIDDLE OF HIGHWAY TRAFFIC. THE CHECK ENGINE LIGHT CAME ON, I HAD TO COAST TO SHOULDER IN 5 O'CLOCK TRAFFIC IN SOUTHERN CALIFORNIA. CAR DID START AGAIN AFTER A FEW MINUTES COMPUTER RESET. 3.) I HAVE MY CAR AT THE SHOP NOW. INITIAL CODE INDICATES FUEL PUMP ISSUE. FROM READING ALL OF THE POSTED COMPLAINTS THIS IS AN ISSUE THAT SHOULD BE ADDRESSED WITH A RECALL. *TR

NHTSA ODI #10284055

75,000 miles · Aug 30, 2009
Fuel System, Gasoline

WHEN I FILL UP MY 2005 GMC ENVOY WITH GAS THE FUEL GAUGE STAYS ON E, SOMETIMES IT WILL EVENTUALLY GO UP TO 1/4 TANK BUT ALWAYS DROPS BACK DOWN. THIS CREATES A PROBLEM BECAUSE I NEVER REALLY KNOW WHEN MY TANK IS EMPTY, ALWAYS GUESSING ON WHEN I NEED TO FILL UP. I HAVE GONE TO THE DEALERSHIP AND THEY TOLD ME IT WOULD BE ABOUT $6…

Read full complaint

WHEN I FILL UP MY 2005 GMC ENVOY WITH GAS THE FUEL GAUGE STAYS ON E, SOMETIMES IT WILL EVENTUALLY GO UP TO 1/4 TANK BUT ALWAYS DROPS BACK DOWN. THIS CREATES A PROBLEM BECAUSE I NEVER REALLY KNOW WHEN MY TANK IS EMPTY, ALWAYS GUESSING ON WHEN I NEED TO FILL UP. I HAVE GONE TO THE DEALERSHIP AND THEY TOLD ME IT WOULD BE ABOUT $600 TO FIX, IT IS NOT A WARRANTY ISSUE AND NOT A RECALL. AFTER DOING SOME RESEARCH ON THE INTERNET IT APPEARS LIKE THIS IS A BIG PROBLEM AND I FEEL LIKE GMC SHOULD DO A RECALL TO FIX THIS. THIS IS NOT A "NORMAL" WEAR AND TEAR ISSUE ON A FAIRLY NEW VEHICLE. *TR

NHTSA ODI #10282287

59,000 miles · Aug 7, 2009
Fuel System, Gasoline

THE FUEL GAUGE DOES NOT WORK. IT READS EMPTY AND THE GAS LIGHT COMES ON AFTER GETTING GAS. THE GAUGE MOVES UP AND DOWN WHILE DRIVING FOR A FEW DAYS AFTER GETTING GAS. I HAD THE DEALER FIX THIS IN 02/08. IT IS ALREADY BROKEN AGAIN. *TR

NHTSA ODI #10279647

58,000 miles · Jun 20, 2009
Electrical SystemFuel System, Gasoline

I HAVE A 2005 GMC ENVOY. THE ENVOY BEGAN EXPERIENCING PROBLEMS AT APPROXIMATELY 58, 000 MILES WHEN THE GAS TANK BEGAN READING EMPTY NO MATTER HOW MUCH GAS WAS IN THE TANK. EVENTUALLY, AFTER MUCH COMPLAINING TO MY LOCAL DEALERSHIP THEY STATED THEY WOULD ONLY REPAIR THE PROBLEM IF I PAID FOR HALF OF THE REPAIRS. I REFUSED. LATER, …

Read full complaint

I HAVE A 2005 GMC ENVOY. THE ENVOY BEGAN EXPERIENCING PROBLEMS AT APPROXIMATELY 58, 000 MILES WHEN THE GAS TANK BEGAN READING EMPTY NO MATTER HOW MUCH GAS WAS IN THE TANK. EVENTUALLY, AFTER MUCH COMPLAINING TO MY LOCAL DEALERSHIP THEY STATED THEY WOULD ONLY REPAIR THE PROBLEM IF I PAID FOR HALF OF THE REPAIRS. I REFUSED. LATER, AT APPROXIMATELY 80,000 MILES, MY SPEEDOMETER BEGAN MALFUNCTIONING. THE SPEEDOMETER WORKS INTERMITTENTLY, JUST RECENTLY IT WAS STUCK AT 120 MPH EVEN IN PARK. NOW, THE BATTERY GAUGE HAS BEGUN TO MALFUNCTION. THE BATTERY CHARGE RANGES FROM THE LOWEST TO THE HIGHEST WITH NO REAL RHYME OR REASON. IT IS APPARENT BY READING ON THE INTERNET FORUMS THAT THIS IS A MAJOR PRODUCT DEFECT AS IT HAPPENS TO MANY, MANY GMC OWNERS, ESPECIALLY 2002-2005 ENVOY OWNERS. I HAVE FILED COMPLAINTS WITH GMC DIRECTLY AND RECEIVED RESPONSES THAT ARE NOT SATISFACTORY. THESE ITEMS SHOULD BE A RECALL EFFORT AND REPAIRED BY GMC AS THEY ARE CLEARLY PRODUCT DEFAULT NOT JUST GENERAL WARE AND TEAR OF THE VEHICLE. THESE PROBLEMS ARE COSTLY AND PRESENT SAFETY ISSUES WHILE DRIVING. *TR

NHTSA ODI #10274407

41,000 miles · Jun 16, 2009
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2005 GMC ENVOY. WHILE DRIVING 25 MPH, THE CONTACT NOTICED THAT THE LOW FUEL LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT DROVE TO A GAS STATION TO FILL UP THE TANK; HOWEVER, THE VEHICLE WOULD ONLY TAKE $10 WORTH OF FUEL. THE CONTACT IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER FOR …

Read full complaint

TL*THE CONTACT OWNS A 2005 GMC ENVOY. WHILE DRIVING 25 MPH, THE CONTACT NOTICED THAT THE LOW FUEL LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT DROVE TO A GAS STATION TO FILL UP THE TANK; HOWEVER, THE VEHICLE WOULD ONLY TAKE $10 WORTH OF FUEL. THE CONTACT IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER FOR INSPECTION AND NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 41,000 AND CURRENT MILEAGE WAS 42,000.

NHTSA ODI #10273997

46,000 miles · Jun 12, 2009
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE FLUCTUATES WHILE DRIVING VARIOUS SPEEDS. THE DEALER STATED THAT THE FUEL PUMP SENSOR FAILED AND THE FUEL PUMP NEEDED TO BE REPLACED. THE MANUFACTURER STATED THAT SHE WOULD BE RESPONSIBLE FOR THE REPAIR COSTS SINCE THERE WERE NO RECALLS. THE FAILURE …

Read full complaint

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT STATED THAT THE FUEL GAUGE FLUCTUATES WHILE DRIVING VARIOUS SPEEDS. THE DEALER STATED THAT THE FUEL PUMP SENSOR FAILED AND THE FUEL PUMP NEEDED TO BE REPLACED. THE MANUFACTURER STATED THAT SHE WOULD BE RESPONSIBLE FOR THE REPAIR COSTS SINCE THERE WERE NO RECALLS. THE FAILURE MILEAGE WAS 46,000. UPDATED 06/24/09. *LJ UPDATED 06/26/09.*JB

NHTSA ODI #10273626

56,000 miles · Apr 14, 2009
Electrical SystemFuel System, Gasoline

GAS GAUGE HAS NOT WORKED SINCE 2007. HEADLIGHTS AND SOME DASH LIGHTS AS WELL AS EXT TEMP GAUGE SOMETIMES FLICKER. NO POSITIVE RESPONSE FROM DEALER FOR GAS GAUGE. WAS INITIALLY TOLD HEADLIGHTS WERE SUPPOSED TO DO THIS, A "FEATURE". I ASKED THEM TO DOCUMENT THIS FOR ME, THEY SAID THEY WOULD LOOK AT IT. REPLACE BODY CONTROL MO…

Read full complaint

GAS GAUGE HAS NOT WORKED SINCE 2007. HEADLIGHTS AND SOME DASH LIGHTS AS WELL AS EXT TEMP GAUGE SOMETIMES FLICKER. NO POSITIVE RESPONSE FROM DEALER FOR GAS GAUGE. WAS INITIALLY TOLD HEADLIGHTS WERE SUPPOSED TO DO THIS, A "FEATURE". I ASKED THEM TO DOCUMENT THIS FOR ME, THEY SAID THEY WOULD LOOK AT IT. REPLACE BODY CONTROL MODULE, NO CHANGE. SAID IT COULD BE THIS OR THAT, BUT OUT OF WARRANTY AT MY EXPENSE. I TOLD THEM I WOULD PAY FOR IT, BUT IF IT DID NOT FIX THE PROBLEM I WOULD NOT. THEY REFUSED TO WORK FURTHER ON IT. *TR

NHTSA ODI #10265211

50,000 miles · Apr 14, 2009
Fuel System, Gasoline

I HAVE A 2005 GMC ENVOY THAT IS HAVING A KNOWN PROBLEM WITH THE GAS GAUGE AND THE SENDER UNIT. APPARENTLY NUMEROUS CUSTOMERS HAVE BEEN EXPERIENCING THIS ISSUE ON THEIR GM SUVS AND THERE HAS BEEN NO RECALL TO FIX THIS ISSUE. THERE NEEDS TO BE A RECALL SO CUSTOMERS ARE HAVING TO FOOT THE BILL FOR THE MANUFACTURERS FAULTY WORKMAN…

Read full complaint

I HAVE A 2005 GMC ENVOY THAT IS HAVING A KNOWN PROBLEM WITH THE GAS GAUGE AND THE SENDER UNIT. APPARENTLY NUMEROUS CUSTOMERS HAVE BEEN EXPERIENCING THIS ISSUE ON THEIR GM SUVS AND THERE HAS BEEN NO RECALL TO FIX THIS ISSUE. THERE NEEDS TO BE A RECALL SO CUSTOMERS ARE HAVING TO FOOT THE BILL FOR THE MANUFACTURERS FAULTY WORKMANSHIP. *TR

NHTSA ODI #10265193

68,500 miles · Mar 19, 2009
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT EXPERIENCED SEVERAL FAILURES WITH THE FUEL GAUGE IN HER VEHICLE. AFTER FILLING UP THE VEHICLE WITH GASOLINE, THE FUEL GAUGE INDICATED THAT THE VEHICLE WAS EMPTY. AFTER DRIVING ON THE INTERSTATE AT AN UNKNOWN SPEED, THE FUEL GAUGE BEGAN TO DISPLAY THE CORRECT FUEL LEVEL. THE C…

Read full complaint

TL*THE CONTACT OWNS A 2005 GMC ENVOY. THE CONTACT EXPERIENCED SEVERAL FAILURES WITH THE FUEL GAUGE IN HER VEHICLE. AFTER FILLING UP THE VEHICLE WITH GASOLINE, THE FUEL GAUGE INDICATED THAT THE VEHICLE WAS EMPTY. AFTER DRIVING ON THE INTERSTATE AT AN UNKNOWN SPEED, THE FUEL GAUGE BEGAN TO DISPLAY THE CORRECT FUEL LEVEL. THE CONTACT STATED THAT THE FUEL GAUGE DISPLAYS INCORRECT INFORMATION DURING INNER CITY DRIVING. HOWEVER, ONCE ON THE INTERSTATE, THE GAUGE OPERATES NORMALLY AFTER DRIVING FOR A COUPLE OF MILES. THE MANUFACTURER ADVISED HER TO TAKE THE VEHICLE TO THE DEALER FOR INSPECTION. THE FAILURE MILEAGE WAS 68,500 AND CURRENT MILEAGE WAS 69,387.

NHTSA ODI #10262410

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.