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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

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When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

Fuel System, Gasoline complaints

164 reports
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60,000 miles · Nov 24, 2010
Fuel System, Gasoline

I'M HAVING THE SAME ISSUE WITH THE FUEL GAUGE ON MY 2005 GMC ENVOY. I CAN REGISTER 1/4 A TANK BUT THE MINUTE I FILL, THE GAUGE DROPS BELOW EMPTY AND THE FUEL LIGHT COMES ON. I HAVE TO DRIVE AT LEAST 25 MILES TO HAVE IT REGISTER EVEN A 1/4 OF A TANK AND A FULL 70-85 MILES FOR THE GAUGE TO GET TO SHOW A MORE ACCURATE LEVEL. THE ME…

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I'M HAVING THE SAME ISSUE WITH THE FUEL GAUGE ON MY 2005 GMC ENVOY. I CAN REGISTER 1/4 A TANK BUT THE MINUTE I FILL, THE GAUGE DROPS BELOW EMPTY AND THE FUEL LIGHT COMES ON. I HAVE TO DRIVE AT LEAST 25 MILES TO HAVE IT REGISTER EVEN A 1/4 OF A TANK AND A FULL 70-85 MILES FOR THE GAUGE TO GET TO SHOW A MORE ACCURATE LEVEL. THE MECHANIC I WENT TO ADMITTED IT WAS THE FUEL LEVEL SENSOR CAUSING THE ISSUE BUT ADVISED ME THAT I HAD TO REPLACE THE ENTIRE FUEL PUMP. HE QUOTED $505 FOR THE FUEL PUMP AND AN ADDITIONAL $360 FOR THE LABOR ITS NOT FIXED I DON'T HAVE THE MONEY, WHAT HAPPENS IF I RUN OUT OF FUEL ON THE HIGHWAY OR ON A TIGHT TURN ON A HILL AND THE CAR SHUTS DOWN AND THE STEERING LOCKS? I'VE READ 1000'S OF COMPLAINTS AND HORROR STORIES ABOUT THIS AND NO RECALL. THIS IS EXTREMELY DANGEROUS! *TR

NHTSA ODI #10367345

56,000 miles · Nov 16, 2010
Fuel System, Gasoline

DEFECTIVE GAS GAUGE IN 2005 ENVOY, ONLY HAS 56,000 MILES ON IT. GAUGE BOUNCES ERRATICALLY, AND EVEN AFTER FILLING UP THE TANK THE GAUGE SHOWS EMPTY. PROBLEM JUST STARTED LAST WEEK AND NOW HAPPENS DAILY - THERE IS NO RELIABLE WAY TO TELL HOW MUCH GAS I ACTUALLY HAVE. NOTHING HAS BEEN DONE TO CORRECT THE PROBLEM, BUT I NOTICED …

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DEFECTIVE GAS GAUGE IN 2005 ENVOY, ONLY HAS 56,000 MILES ON IT. GAUGE BOUNCES ERRATICALLY, AND EVEN AFTER FILLING UP THE TANK THE GAUGE SHOWS EMPTY. PROBLEM JUST STARTED LAST WEEK AND NOW HAPPENS DAILY - THERE IS NO RELIABLE WAY TO TELL HOW MUCH GAS I ACTUALLY HAVE. NOTHING HAS BEEN DONE TO CORRECT THE PROBLEM, BUT I NOTICED ON THE INTERNET THAT THIS IS A WIDE-SPREAD PROBLEM FOR THIS VEHICLE. *TR

NHTSA ODI #10366424

Mileage unknown · Nov 1, 2010
Fuel System, Gasoline

MY 2005 GMC ENVOY IS DOING THE SAME THING WITH THE FUEL SYSTEM. I WILL FILL UP & THE GAS GAUGE WILL TELL ME THERE IS NO GAS IN IT UNTIL SO MANY MILES AND IT STILL WONT TELL ME THERE IS A FULL TANK , IT WILL JUST CREEP UP A LITTLE. JUST FROM READING ALL THE OTHER COMPLAINTS ABOUT THE FUEL SYSTEM FROM 05 & 06 MODELS THERE SHOUL…

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MY 2005 GMC ENVOY IS DOING THE SAME THING WITH THE FUEL SYSTEM. I WILL FILL UP & THE GAS GAUGE WILL TELL ME THERE IS NO GAS IN IT UNTIL SO MANY MILES AND IT STILL WONT TELL ME THERE IS A FULL TANK , IT WILL JUST CREEP UP A LITTLE. JUST FROM READING ALL THE OTHER COMPLAINTS ABOUT THE FUEL SYSTEM FROM 05 & 06 MODELS THERE SHOULD BE A RECALL BEFORE SOMEONE REALLY GETS HURT. *TR

NHTSA ODI #10363459

60,000 miles · Sep 10, 2010
Fuel System, Gasoline

GAS GAUGE STOPPED WORKING. THIS HAS ALSO HAPPENED ON THREE OTHER GM SUV'S (1999-2005 MODEL YEARS) IN MY FAMILY. COINCIDENCE? NO WAY. THERE SHOULD BE A RECALL. THIS IS A VERY EXPENSIVE REPAIR AND ONE CONSUMERS SHOULD NOT HAVE TO PAY FOR. I HAVE NOT SEEN THIS HAPPEN ON ANY OTHER VEHICLE THAT I OR ANY MEMBER OF MY FAMILY HAS …

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GAS GAUGE STOPPED WORKING. THIS HAS ALSO HAPPENED ON THREE OTHER GM SUV'S (1999-2005 MODEL YEARS) IN MY FAMILY. COINCIDENCE? NO WAY. THERE SHOULD BE A RECALL. THIS IS A VERY EXPENSIVE REPAIR AND ONE CONSUMERS SHOULD NOT HAVE TO PAY FOR. I HAVE NOT SEEN THIS HAPPEN ON ANY OTHER VEHICLE THAT I OR ANY MEMBER OF MY FAMILY HAS DRIVEN (VW, CHRYSLER, HONDA, SUBARU, JEEP) BUT THAT THE SAME PART HAS FAILED ON FOUR GM SUV'S IN THE SAME FAMILY TELLS ME THAT THIS IS A WIDE-SPREAD PROBLEM AND THERE IS A DEFECT IN THIS PART. *TR

NHTSA ODI #10354805

69,000 miles · Aug 31, 2010
Electrical SystemFuel System, Gasoline

FOR THE LAST FEW MONTHS MY 2005 GMC ENVOY DENALI HAS HAD REPEATED PROBLEMS WITH THE FUEL GAUGE. AFTER RE-FUELING THE VEHICLE, THE GAUGE WILL GO TO EMPTY AND ILLUMINATE THE EMPTY TANK WARNING LIGHT. THE CHECK ENGINE LIGHT ALSO COMES ON. WITHIN A FEW MILES THE FUEL GAUGE WILL BEGIN TO FLUCTUATE WILDLY FOR A PERIOD OF TIME, MAKING…

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FOR THE LAST FEW MONTHS MY 2005 GMC ENVOY DENALI HAS HAD REPEATED PROBLEMS WITH THE FUEL GAUGE. AFTER RE-FUELING THE VEHICLE, THE GAUGE WILL GO TO EMPTY AND ILLUMINATE THE EMPTY TANK WARNING LIGHT. THE CHECK ENGINE LIGHT ALSO COMES ON. WITHIN A FEW MILES THE FUEL GAUGE WILL BEGIN TO FLUCTUATE WILDLY FOR A PERIOD OF TIME, MAKING IT IMPOSSIBLE TO KNOW HOW MUCH GAS IS IN IT. THE FUEL GAUGE SOMETIMES BEGINS TO OPERATE AGAIN AFTER THE CAR HAS BEEN DRIVEN FOR A FEW DAYS. CAR HAS BECOME UNSAFE BECAUSE IT IS DIFFICULT TO DETERMINE HOW MUCH FUEL IS IN IT AND EMPTY TANK SENSOR "CRIES WOLF." ALSO, THE FUEL GAUGE HAS BEGUN TO REGISTER A FULL TANK WHEN REALLY THE GAS TANK IS NEAR EMPTY. ONCE YOU START DRIVING THE FUEL GAUGE BEGINS TO FALL SLOWLY UNTIL ABOUT 10 MINUTES LATER IT FINALLY REGISTERS THE PROPER GAS LEVEL... I'VE THOUGHT MY HUSBAND FILLED UP THE TANK AND ALMOST RUN OUT OF GAS BECAUSE THE FUEL GAUGE DIDN'T TELL ME I WAS OUT OF GAS UNTIL I WAS ON THE HIGHWAY STUCK IN TRAFFIC - AWAY FROM A NEARBY GAS STATION. THE TRIP ODOMETER IS NOT AN EXACT SCIENCE SO IT CANNOT BE RELIED UPON. (MPG VARY DEPENDING OUT TEMPERATURE, CITY VS. HIGHWAY MILES, MPH, ETC). MESSAGE BOARDS SHOW THAT THIS IS A COMMON PROBLEM AND EVENTUALLY LEAD TO THE CAR STALLING UNEXPECTEDLY, EVEN DURING HIGHWAY TRAVEL. SEE HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2005/GMC/ENVOY/FUEL+SYSTEM. " *TR

NHTSA ODI #10353072

25,000 miles · Aug 4, 2010
Exterior LightingFuel System, GasolineVehicle Speed Control

SPORADIC FAILURE OF SPEEDOMETER - REGISTERS CORRECTLY ONE MOMENT, OR MAY READ 30 MPH OR 0 MPG WHEN KEEPING WITH THE FLOW OF TRAFFIC ON THE INTERSTATE. WHILE THIS DOES NOT OCCUR EACH TRIP, IT DOES OCCUR SEVERAL TIMES EACH WEEK. FUEL GAUGE MALFUNCTION - READS ONE-HALF TANK AT 179 MILES; 20 MILES LATER READS ONE-QUARTER TANK. IS…

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SPORADIC FAILURE OF SPEEDOMETER - REGISTERS CORRECTLY ONE MOMENT, OR MAY READ 30 MPH OR 0 MPG WHEN KEEPING WITH THE FLOW OF TRAFFIC ON THE INTERSTATE. WHILE THIS DOES NOT OCCUR EACH TRIP, IT DOES OCCUR SEVERAL TIMES EACH WEEK. FUEL GAUGE MALFUNCTION - READS ONE-HALF TANK AT 179 MILES; 20 MILES LATER READS ONE-QUARTER TANK. ISSUES "FUEL LEVEL LOW" WARNING AFTER REFUELING AND FOR NEXT 3 TO 4 TIMES VEHICLE IS STARTED HEADLIGHTS DIM BRIEFLY WHEN ACCELERATOR IS RELEASED. FREQUENT NEED TO REPLACE EXTERIOR LAMPS THE PROBLEMS FIRST MANIFEST IN THE NEED TO REPEATEDLY CHANGE BRAKE AND TAILLIGHT BULBS, AND THE DIMMING OF THE HEADLIGHTS, WHICH CONTINUES. THEN, SPORADICALLY, THE SPEEDOMETER STOPPED FUNCTIONING, OR ONLY REGISTERED A FRACTION OF THE SPEED THE VEHICLE WAS TRAVELING. AFTER THAT, AT START UP, THE "FUEL LEVEL LOW" WARNING, WHICH ACTIVATES WHEN THE VEHICLE DETERMINES IT HAS FUEL TO TRAVEL 40 ADDITIONAL MILES, STARTED TO CHIME WHEN THERE WAS MORE THAN ONE-HALF TANK OF FUEL. THE WARNING ALSO NOW ISSUES WHENEVER THE VEHICLE IS REFUELED. THE POTENTIAL FAILURE OF THE EXTERIOR LIGHTING SYSTEM PRESENTS A CLEAR HAZARD TO THE OCCUPANTS OF THE VEHICLE AND OTHERS - THE DRIVER WOULDN'T BE ABLE TO SEE WHERE HE IS GOING, AND OTHER DRIVERS WOULDN'T BE ABLE TO SEE THE VEHICLE HEADING TOWARD THEM. THE FUEL SYSTEM ISSUES COULD LEAD TO UNEXPECTEDLY RUNNING OUT OF FUEL, CREATING THE POTENTIAL FOR A DISABLED VEHICLE OR ITS DRIVER BEING HIT BY ANOTHER. IN ADDITION, DEPENDING ON THE CAUSE OF THE MALFUNCTION, THE VEHICLE COULD BE SUSCEPTIBLE TO FIRE. WITHOUT A FUNCTIONING SPEEDOMETER, THE DRIVER CAN EASILY TRAVEL TOO FAST FOR CONDITIONS, OR ENDANGER HIMSELF AND OTHERS IN A CONSTRUCTION ZONE. CURRENTLY, UNTIL THE SPORADIC PROBLEMS BECOME REGULAR, THE GARAGE WILL NOT FIX THE VEHICLE. *TR

NHTSA ODI #10347169

100,000 miles · Jul 14, 2010
Electrical SystemEquipmentExterior Lighting

OUT OF NOWHERE MY FRONT HEAD LIGHTS WENT OUT. ITS NOT THE FUSE OR THE BULBS, BOTH FRONT LOW LIGHTS WENT OUT. THE HIGH BEAMS WORK. THERE IS NO POWER GOING TO THE LIGHTS AND I HAVE TO BUY A NEW SWITCH. I ALSO HAD TO REPLACE THE ENGINE ALMOST A YEAR AGO BECAUSE THE O RINGS WENT UP. THE GAS GAUGE IS BROKEN AND MY PASSENGER WINDOW …

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OUT OF NOWHERE MY FRONT HEAD LIGHTS WENT OUT. ITS NOT THE FUSE OR THE BULBS, BOTH FRONT LOW LIGHTS WENT OUT. THE HIGH BEAMS WORK. THERE IS NO POWER GOING TO THE LIGHTS AND I HAVE TO BUY A NEW SWITCH. I ALSO HAD TO REPLACE THE ENGINE ALMOST A YEAR AGO BECAUSE THE O RINGS WENT UP. THE GAS GAUGE IS BROKEN AND MY PASSENGER WINDOW WILL NOT GO DOWN. I FEEL SO STUCK WITH THIS CAR! *TR

NHTSA ODI #10343261

90,000 miles · Jun 3, 2010
Fuel System, Gasoline

THE FUEL LEVEL READS EMPTY WHEN I HAVE JUST FILLED THE TANK. THEN WHEN I DRIVE FOR LITTLE WHILE THE LEVEL READS HALF FULL THEN GOES BACK TO EMPTY. THERE IS NO WAY TO TELL HOW MUCH GAS IS IN THE TANK. THE FUEL LEVEL GAUGE IS SOMETIMES MOVING BACK FAST TO EMPTY WHILE DRIVING. *TR

NHTSA ODI #10334380

76,000 miles · Apr 30, 2010
Fuel System, Gasoline

FUEL SENSOR STARTED MESSING UP, NOT READING GAS CORRECTLY. NOW IF WILL NOT MOVE WHEN GAS IS FILLED UP. *TR

NHTSA ODI #10328303

48,500 miles · Mar 15, 2010
Fuel System, Gasoline

2005 ENVOY, FUEL GAUGE SUDDENLY BECAME ERRATIC, READING EMPTY WHEN TANK WAS FULL. INITIALLY, AFTER FILLING TANK, FUEL GAUGE WOULD CONTINUE TO READ EMPTY UNTIL DRIVEN APPROXIMATELY 20-25 MILES. NOW RARELY READS ABOVE EMPTY. GAS GAUGE IS NOW COMPLETELY INEFFECTIVE, HIGH LIKELIHOOD OF RUNNING THE CAR OUT OF GAS IN A DANGEROUS SITUA…

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2005 ENVOY, FUEL GAUGE SUDDENLY BECAME ERRATIC, READING EMPTY WHEN TANK WAS FULL. INITIALLY, AFTER FILLING TANK, FUEL GAUGE WOULD CONTINUE TO READ EMPTY UNTIL DRIVEN APPROXIMATELY 20-25 MILES. NOW RARELY READS ABOVE EMPTY. GAS GAUGE IS NOW COMPLETELY INEFFECTIVE, HIGH LIKELIHOOD OF RUNNING THE CAR OUT OF GAS IN A DANGEROUS SITUATION. *TR

NHTSA ODI #10319932

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.