I FILLED MY TANK AT A GAS STATION AND WHEN LEAVING THE "CHECK ENGINE" LIGHT CAME ON AND THE FUEL GAUGE DROPPED DOWN TO "E" AND LOW FUEL LIGHT CAME ON. AFTER 10-15 SECONDS THE FUEL GAUGE WENT ALL THE WAY TO "FULL". A FEW MINUTES LATER IT DID THE SAME THING AGAIN, AND HAS CONTINUED. *TR
2005 GMC Envoy Xl 370
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all Envoy Xl 370 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
91 reports with mileage · 13 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel System, Gasoline. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
104 reportsWE STARTED NOTICING AFTER A FILL UP AT THE GAS STATION THE GAS GAUGE STILL SHOWED EMPTY. THE GAUGE TOOK OVER AN HOUR OF DRIVING TO MOVE UP TO FULL. IN THE MIDDLE OF THE WEEK LAST WEEK THE VEHICLE RAN OUT OF GAS AND STALLED. WE ADDED HALF A TANK, BUT THE GAUGE STILL SHOWED EMPTY THE NEXT FEW TIMES IT WAS DRIVEN SOMEWHERE. LAST…
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WE STARTED NOTICING AFTER A FILL UP AT THE GAS STATION THE GAS GAUGE STILL SHOWED EMPTY. THE GAUGE TOOK OVER AN HOUR OF DRIVING TO MOVE UP TO FULL. IN THE MIDDLE OF THE WEEK LAST WEEK THE VEHICLE RAN OUT OF GAS AND STALLED. WE ADDED HALF A TANK, BUT THE GAUGE STILL SHOWED EMPTY THE NEXT FEW TIMES IT WAS DRIVEN SOMEWHERE. LAST WEEKEND I FILLED UP AGAIN AND THE GAUGE SHOWED EMPTY STILL WITH WARNING INDICATOR ON. AGAIN IT TOOK OVER AN HOUR OF DRIVING FOR THE GAUGE TO REGISTER THE TANK EVEN 3/4 FULL. *TR
WHILE TRAVELING ON THE INTERSTATE IN THE EVENING, THE SPEEDOMETER BECAME "STUCK" AT ABOUT 30 MPH. WE PULLED OFF AT A REST STOP AND TURNED OFF THE ENGINE, HOPING THAT THE SPEEDOMETER WOULD RESET ITSELF. UPON RESTARTING THE VEHICLE, THE SPEEDOMETER SAT AT 60 MPH, EVEN THOUGH WE WERE STILL SITTING AT THE REST STOP--NOT MOVING. WE T…
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WHILE TRAVELING ON THE INTERSTATE IN THE EVENING, THE SPEEDOMETER BECAME "STUCK" AT ABOUT 30 MPH. WE PULLED OFF AT A REST STOP AND TURNED OFF THE ENGINE, HOPING THAT THE SPEEDOMETER WOULD RESET ITSELF. UPON RESTARTING THE VEHICLE, THE SPEEDOMETER SAT AT 60 MPH, EVEN THOUGH WE WERE STILL SITTING AT THE REST STOP--NOT MOVING. WE TRIED TURNING OFF THE ENGINE AGAIN AND THIS TIME WHEN WE RESTARTED THE VEHICLE, THE SPEEDOMETER NEEDLE "STUCK" AT OVER 120 MPH--AGAIN WE WERE NOT MOVING. THE SPEEDOMETER NEEDLE STAYED PAST THE 120 MPH MARK FOR THE ENTIRE TRIP HOME. FORTUNATELY, WE WERE ABLE TO FOLLOW SOME FRIENDS HOME. A FEW DAYS LATER, WE TOOK THE CAR TO A MECHANIC. HE INDICATED THAT HE HAD SEEN THE SPEEDOMETER PROBLEM BEFORE WITH OTHER GMCS AND HE THEN REPLACED THE "INSTRUMENT CLUSTER" IN OUR VEHICLE. WE ALSO DID A LITTLE RESEARCH AND DISCOVERED THAT SEVERAL GMC MODELS HAD BEEN RECALLED DUE TO PROBLEMS WITH THE SPEEDOMETER, BUT THE RECALLS DID NOT APPEAR TO INCLUDE THE 2005 GMC ENVOY. *TR
INSTRUMENT CLUSTER STOPPED WORKING. I CAN NO LONGER JUDGE SPEED. TIRES CRACKED AND DRY ROTTED ON SIDEWALLS AND HAD TO BE REPLACED AT EARLY MILEAGE. *TR
AIR CONDITIONER QUIT WORKING ON LEVEL 5, WOULD WORK ON LEVEL 1-4, LEVEL 5 WOULD KEEP TURNING OFF. SHORTLY AFTER THIS WITHIN THE SAME DAY I COULD SMELL SOMETHING BURNING COMING THROUGH THE AIR VENTS. MECHANICS NOTED AND SHOWED ME THAT THE RESISTOR PLUGS ON THE BACK HAD BURNED AND MELTED TOGETHER, THAT'S WHAT WAS CAUSING THE BUR…
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AIR CONDITIONER QUIT WORKING ON LEVEL 5, WOULD WORK ON LEVEL 1-4, LEVEL 5 WOULD KEEP TURNING OFF. SHORTLY AFTER THIS WITHIN THE SAME DAY I COULD SMELL SOMETHING BURNING COMING THROUGH THE AIR VENTS. MECHANICS NOTED AND SHOWED ME THAT THE RESISTOR PLUGS ON THE BACK HAD BURNED AND MELTED TOGETHER, THAT'S WHAT WAS CAUSING THE BURNING SMELL. NEEDED A NEW RESISTOR, PIG TAIL, AND BLOWER. ALSO MY FUEL GAUGE AND RPM ARE BROKE, HAVE NOT BEEN WORKING FOR THE PAST 3 YEARS. *TR
THE SPEED CONTROL NEEDLE WAS STUCK BETWEEN 60-120MPH ON 05-05-2012. NOW 05-09-2012 THE SPEED CONTROL NEEDLE IS STUCK AT 120MPH AND DOES NOT RETURN TO 0MPH. THE VEHICLE HAS ONLY 65,000 MILES AND HAS BEEN TO THE DEALERSHIP SEVERAL TIMES FOR PANEL CONTROL PROBLEMS (AIR BAG) WHICH IS STILL NOT FIXED EXTENDED WARRANTY IS NOW EXPIRED.…
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THE SPEED CONTROL NEEDLE WAS STUCK BETWEEN 60-120MPH ON 05-05-2012. NOW 05-09-2012 THE SPEED CONTROL NEEDLE IS STUCK AT 120MPH AND DOES NOT RETURN TO 0MPH. THE VEHICLE HAS ONLY 65,000 MILES AND HAS BEEN TO THE DEALERSHIP SEVERAL TIMES FOR PANEL CONTROL PROBLEMS (AIR BAG) WHICH IS STILL NOT FIXED EXTENDED WARRANTY IS NOW EXPIRED. *TR
FUEL GAUGE DOES NOT WORK. I WILL FILL UP THE TANK AND TURN ON THE CAR AND IT READS LOW FUEL AND THE INDICATOR LIGHT COMES ON. THEN I CAN BE DRIVING AND IT WILL JUMP UP TO PAST 1/4 TANK THEN SLOWLY GO DOWN TO E AND READ LOW FUEL.
THE FUEL SENSOR ON MY VEHICLE SWINGS WILDLY FROM EMPTY TO FULL EVEN WHEN THE FUEL TANK HAS JUST BEEN FILLED. THIS RESULTS IN THE CHECK ENGINE LIGHT TO CONSTANTLY BE ON. I AM UNABLE TO DETERMINE HOW MUCH GAS IS IN THE CAR DUE TO THE FAULTY SENSOR. I HAVE CHECKED THE INTERNET AND THIS APPEARS TO BE A WIDESPREAD PROBLEM THAT HAS…
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THE FUEL SENSOR ON MY VEHICLE SWINGS WILDLY FROM EMPTY TO FULL EVEN WHEN THE FUEL TANK HAS JUST BEEN FILLED. THIS RESULTS IN THE CHECK ENGINE LIGHT TO CONSTANTLY BE ON. I AM UNABLE TO DETERMINE HOW MUCH GAS IS IN THE CAR DUE TO THE FAULTY SENSOR. I HAVE CHECKED THE INTERNET AND THIS APPEARS TO BE A WIDESPREAD PROBLEM THAT HAS BEEN REPORTED FOR YEARS. I CALLED GM AND THEY TOLD ME THAT THEY HAVE KNOWN ABOUT THE PROBLEM AND WILL COVER 50% OF THE COST ONLY IF I TAKE IT TO A GM DEALER AND THAT MY PORTION OF THE COST WOULD BE BETWEEN $500 - $600 DOLLARS. THEY WOULD NOT COVER ANY OF THE COST IF I TAKE IT TO MY LOCAL MECHANIC. THIS PROBLEM HAS BEEN KNOWN BY GM FOR YEARS AND THEY SHOULD HAVE ISSUED A COMPLETE RECALL TO REPAIR THE DEFECTIVE PART(S). *TR
AFTER FILLING FUEL TANK, SENSOR WENT TO EMPTY IMEDIATELY. CHIMES ACTIVATE AND FUEL GAUAGE READS EMPTY.
FAULTY FUEL GAUGE WENT OUT AGAIN FOR THE SECOND TIME. FIRST TIME IT HAPPEN THE VEHICLE WAS UNDER WARRANTY. THIS TIME IT IS NOT COVERED. WE HAVE TAKEN THIS TRUCK TO THE SHOP TWICE TO WORK ON THE DASH BOARD INSTRUMENT CLUSTER.(OIL, BATTERY , FUEL). *TR
Official recalls
0No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE11014 · Fuel Level Gauge System Failure
Opened Apr 25, 2011 · Closed Sep 23, 2011
Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System
The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.
Additional source detail variants (2)
Fuel System, Other
The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.
Fuel System, Other:storage:fuel Gauge System
The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.
DP10001 · Fuel Level Gauge System Failure
Opened Jan 7, 2010 · Closed May 23, 2011
Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System
The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.
Additional source detail variants (2)
Fuel System, Other
The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.
Fuel System, Other:storage:fuel Gauge System
The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.
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