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2005 GMC Envoy Xl 370

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

91 reports with mileage · 13 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 9 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

1 crash reports0 fire reports3 injury reports

Fuel System, Other complaints

10 reports
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52,000 miles · Aug 22, 2011
Fuel System, Other

FILLED CAR UP WITH GAS AND LOW FUEL LIGHT CAME ON. SINCE THEN LOW FUEL LIGHT STAYS ON EVEN WHEN TANK IS FULL. *TR

NHTSA ODI #10420957

99,870 miles · Aug 3, 2011
Fuel System, GasolineFuel System, Other

FUEL GAUGE NOT READING CORRECT FUEL LEVEL. VEHICLE READS FULL ONE MINUTE AND EMPTY THE NEXT. VEHICLE HAS STALLED WHILE DRIVING. THIS WAS FIXED ONCE UNDER WARRANTY AND THIS IS THE SECOND TIME IT HAS OCCURRED I AM THE ORIGINAL OWNER. THE DEALERSHIP WILL NOT COVER THE REPAIR. I UNDERSTAND THAT GMC IS BEING INVESTIGATED BY YOUR OR…

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FUEL GAUGE NOT READING CORRECT FUEL LEVEL. VEHICLE READS FULL ONE MINUTE AND EMPTY THE NEXT. VEHICLE HAS STALLED WHILE DRIVING. THIS WAS FIXED ONCE UNDER WARRANTY AND THIS IS THE SECOND TIME IT HAS OCCURRED I AM THE ORIGINAL OWNER. THE DEALERSHIP WILL NOT COVER THE REPAIR. I UNDERSTAND THAT GMC IS BEING INVESTIGATED BY YOUR ORGANIZATION FOR THIS ISSUE AND I WOULD LIKE TO BE ADDED TO NHTSA ACTION NUMBER: PE11014 AS PART OF MY COMPLAINT. *KB

NHTSA ODI #10416917

71,000 miles · Jul 26, 2011
Fuel System, Other

I FILLED UP MY 2005 GMC ENVOY XL SLT WHEN IT HAD 71,000 MILES. I HAD NO PREVIOUS FUEL GAUGE ISSUES. STARTED THE VEHICLE AND FUEL GAUGE WENT TO EMPTY EVEN THOUGH I HAD FILLED IT COMPLETELY. I DON'T HAVE THE MONEY TO REPAIR SO HAVE BEEN DRIVING IT FOR THE PAST MONTH AND THIS HAS BEEN A DAILY ISSUE WHILE DRIVING. THE FUEL GAUGE FL…

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I FILLED UP MY 2005 GMC ENVOY XL SLT WHEN IT HAD 71,000 MILES. I HAD NO PREVIOUS FUEL GAUGE ISSUES. STARTED THE VEHICLE AND FUEL GAUGE WENT TO EMPTY EVEN THOUGH I HAD FILLED IT COMPLETELY. I DON'T HAVE THE MONEY TO REPAIR SO HAVE BEEN DRIVING IT FOR THE PAST MONTH AND THIS HAS BEEN A DAILY ISSUE WHILE DRIVING. THE FUEL GAUGE FLUCTUATES BETWEEN EMPTY AND FULL AND WILL STICK ON EMPTY AND THE BELL CHIMES CONSTANTLY EVEN WHEN I JUST FILLED IT UP. I HAVE NO WAY OF KNOWING EXACTLY HOW MUCH FUEL IS IN THERE EXCEPT TO MONITOR MILES DRIVEN AND FILL IT BACK UP MORE FREQUENTLY. I FEEL THIS IS A SAFETY ISSUE. WHAT IF MY CALCULATIONS ARE INCORRECT AND MY VEHICLE STALLS ON THE HIGHWAY. I HAVE TWO YOUNG CHILDREN AND AM AFRAID OF A STALL HAPPENING RESULTING IN A CRASH. THE FUEL GAUGE IS NOT WORKING. I HAVE NO WAY OF KNOWING EXACTLY HOW MUCH GAS IS IN THERE. AGAIN...THE GAUGE WILL GO BACK AND FORTH AS I AM DRIVING. I CAN START A DRIVE KNOWING IT IS FULL BUT THE GAUGE WILL SAY 1/4 TANK AND IT WILL JUMP ALL THE WAY BACK UP TO FULL AND THEN DOWN TO EMPTY WHICH CAUSES THE LOW FUEL SIGNAL AND BEEP TO GO OFF. THIS HAPPENS DAILY. I HAVE DONE RESEARCH AND AM SEEING ALOT OF COMPLAINTS FROM GMC ENVOY OWNERS EXPERIENCING THIS SAME ISSUE AND GM DOES NOT CONSIDER THIS A PROBLEM. THIS IS A SAFETY ISSUE AND SHOULD BE CORRECTED BY GENERAL MOTORS. IT SHOULDN'T TAKE SOMEONE TO DIE TO GET GM'S ATTENTION ON THIS ISSUE! *TR

NHTSA ODI #10415139

91,377 miles · Jul 21, 2011
Fuel System, GasolineFuel System, Other

PROBLEM WITH SEVERE FLUCTUATIONS OF FUEL GAUGE. RESEARCH SHOWS YOUR ONGOING INVESTIGATION # IS DP10001. UPON FILLING TANK TO APROX. TANK THE GAUGE SUDDENLY STARTED GOING WILD AND WITHIN 1 MILE OF DRIVING THE "CHECK ENGINE LIGHT" APPEARED. AFTER INVESTIGATING NUMEROUS ON-LINE RESOURCES IT IS CLEAR THAT THIS PROBLEM IS NOT ONL…

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PROBLEM WITH SEVERE FLUCTUATIONS OF FUEL GAUGE. RESEARCH SHOWS YOUR ONGOING INVESTIGATION # IS DP10001. UPON FILLING TANK TO APROX. TANK THE GAUGE SUDDENLY STARTED GOING WILD AND WITHIN 1 MILE OF DRIVING THE "CHECK ENGINE LIGHT" APPEARED. AFTER INVESTIGATING NUMEROUS ON-LINE RESOURCES IT IS CLEAR THAT THIS PROBLEM IS NOT ONLY LIMITED TO THIS VEHICLE BUT IS A SERIOUS PROBLEM IN THE GM LINEUP. DEALERSHIP REPAIR COSTS ARE ESTIMATED IN THE $800.00 TO $1000.00 RANGE. THIS IS UNACCEPTABLE FOR A PROBLEM THAT GM KNOWS TO EXIST YET REFUSES TO TAKE ANY UNILATERAL ACTION ON. *KB

NHTSA ODI #10414048

131,273 miles · May 5, 2011
Fuel System, Other

2005 GMC ENVOY FUEL GAUGE IN ACCURATE READING. VEHICLE FUEL GAUGE READING OVER 1/4 TANK OF FUEL TRAVELING DOWN FREEWAY VEHICLE RAN OUT OF FUEL IN CENTER LANE LOSS OF POWER STEERING SYSTEM AND POWER BRAKES. WAS ABLE TO GET VEHICLE OFF TO SIDE OF ROAD WITHOUT ANY ISSUES. *TR

NHTSA ODI #10399164

42,500 miles · Mar 1, 2010
EquipmentFuel System, Other

FUEL GAUGE MALFUNCTION. I FILLED THE TANK OF MY VEHICLE, 2005 GMC ENVOY XL, I RAN OUT OF GAS GOING UP AN INCLINED LEVEL OF A PARKING GARAGE TWO STORIES UNDERGROUND DURING RUSH HOUR IN D.C. I COULD HAVE EASILY LET MY SUV RUN INTO THE VEHICLE BEHIND ME BUT, I WAS FORTUNATE TO REACT QUICKLY AND AVOID HARM'S WAY. THE PROBLEM WITH GA…

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FUEL GAUGE MALFUNCTION. I FILLED THE TANK OF MY VEHICLE, 2005 GMC ENVOY XL, I RAN OUT OF GAS GOING UP AN INCLINED LEVEL OF A PARKING GARAGE TWO STORIES UNDERGROUND DURING RUSH HOUR IN D.C. I COULD HAVE EASILY LET MY SUV RUN INTO THE VEHICLE BEHIND ME BUT, I WAS FORTUNATE TO REACT QUICKLY AND AVOID HARM'S WAY. THE PROBLEM WITH GAUGE IS IT WILL READ FULL WHEN EMPTY AT TIMES AND; SHORTLY THEREAFTER, YOU HAVE TOTAL FAILURE OF THE GAUGE - IT WILL NO LONGER PROPERLY READ OR REGISTER HOW MUCH GAS ONE HAS IN THEIR FUEL TANK. I THOUGHT THAT THIS MIGHT BE A LIMITED PROBLEM TO A FEW SUVS MANUFACTURED BY GMC BUT, AFTER DOING RESEARCH OF SEVERAL CAR FORUMS INTERNET SITES I DISCOVERED THAT THERE ARE THOUSANDS OF PEOPLE WHO HAVE PURCHASED A GM WITH THE EXACT SAME PROBLEM - INCLUDING SOME VEHICLES OLDER THAN THE YEAR 2000. WHAT RECOURSE DO WE AS CONSUMERS HAVE , IF ANY? THE POSSIBILITY OIF DAMAGE OR A VEHICLE CRASH WAS AVOIDED, AS I REACTED QUICKLY TO AVOID NEAR-DISASTER WITH ANOTHER VEHICLE , OR EVEN, WORSE, HITTING A NATURAL GAS PIPE IN THE PARKING GARAGE. *TR

NHTSA ODI #10315230

37,000 miles · Oct 1, 2009
Fuel System, Other

FAULTY FUEL GAUGE ON 2005 GMC ENVOY, SLT. EVERYTIME THE TANK IS FILLED, THE GAUGE IN THE INSTRUMENT CLUSTER READS EMPTY - SOMETIMES IT WILL RISE TO ABOUT AN EIGHTH OF A TANK, BUT SHORTLY THEREAFTER, IT WILL GO RIGHT BACK TO EMPTY. THIS PROBLEM HAS PERSISTED FOR OVER A YEAR NOW. THERE ARE THOUSANDS OF PARTICIPANTS ON ONLINE FORUM…

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FAULTY FUEL GAUGE ON 2005 GMC ENVOY, SLT. EVERYTIME THE TANK IS FILLED, THE GAUGE IN THE INSTRUMENT CLUSTER READS EMPTY - SOMETIMES IT WILL RISE TO ABOUT AN EIGHTH OF A TANK, BUT SHORTLY THEREAFTER, IT WILL GO RIGHT BACK TO EMPTY. THIS PROBLEM HAS PERSISTED FOR OVER A YEAR NOW. THERE ARE THOUSANDS OF PARTICIPANTS ON ONLINE FORUMS WITH THE SAME PROBLEM FOR SEVERAL VARIOUS GM BRANDS. THE AVERAGE COST TO RECTIFY THE PROBLEM IS WELL OVER $500.00. THE PROBLEM NOT ONLY AFFECTS RECENT MODEL VEHICLES BUT, IT APPEARS TO AFFECT EARLIER GM MODEL VEHICLES AS WELL, SOME AS OLD AS 1998. THE PROBLEM APPEARS TO BE A KNOWN DEFECT, AS MANY PEOPLE HAVE TAKEN THEIR VEHICLES TO MECHANICS AND/OR THE DEALERSHIP TO HAVE THE PROBLEM ADDRESSED. NOTHING HAS BEEN DONE TO RECTIFY THE PROBLEM NOR PROVIDE A RESOLUTION TO THE PROBLEM. THE SITUATION CAN MANIFEST INTO A MORE SEVER PROBLEM SHOULD SOMEONE HAPPEN TO RUN OUT OF GAS ON THE HIGHWAY DUE TO A MISCALCULATION OF FUEL CONSUMPTION OR, EVEN ELECTRONIC INSTRUMENTATION FAILURE [WHICH IS ALSO HAPPENING WHEN ATTEMPTING TO READ HOW MANY MILES ONE HAS DRIVEN]. *TR

NHTSA ODI #10285908

80,000 miles · Jan 17, 2009
Fuel System, OtherLatches/locks/linkages

PROB #1 DRIVING DOWN STREET REAR DOOR CAME OPEN AND WOULDN'T CLOSE. ALREADY REPLACED THE DOOR LATCH ON PASS REAR DOOR. IF I HAD CHILDREN IN THE CAR THIS WOULD'VE BEEN EXTREMELY DANGEROUS. TALKING TO OTHERS THIS IS NOT AN ISOLATED INCIDENT. PROBLEM #2 FUEL GAUGE JUST STOP WORKING, LOW FUEL LIGHT BEEPS CONSTANTLY. NEVER KNOW …

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PROB #1 DRIVING DOWN STREET REAR DOOR CAME OPEN AND WOULDN'T CLOSE. ALREADY REPLACED THE DOOR LATCH ON PASS REAR DOOR. IF I HAD CHILDREN IN THE CAR THIS WOULD'VE BEEN EXTREMELY DANGEROUS. TALKING TO OTHERS THIS IS NOT AN ISOLATED INCIDENT. PROBLEM #2 FUEL GAUGE JUST STOP WORKING, LOW FUEL LIGHT BEEPS CONSTANTLY. NEVER KNOW HOW MUCH FUEL IS IN CAR. COST TO REPLACE OVER $500! *TR

NHTSA ODI #10255400

65,000 miles · Oct 14, 2008
Fuel System, Other

THE FUEL GAUGE WENT OUT ON MY 2005 GMC ENVOY. IT JUST QUIT WORKING. I TOOK IT TO THE DEALERSHIP WE PURCHASED THE VEHICLE FROM AND IT HAD TO BE REPLACED TO THE TUNE OF $481. *TR

NHTSA ODI #10245352

38,000 miles · Apr 13, 2008
Electrical SystemFuel System, Other

#1 PROBLEM-- I ONLY HAVE 40,000 MILES ON MY CAR AND BOUGHT IT LESS THAN A YEAR AGO. MY FUEL TANK DOES NOT WORK-- IT FLOATS AND I NEVER KNOW HOW MUCH GAS I HAVE IN MY TANK #2 PROBLEM- DRIVING HOME LAST NIGHT-- I LOOKED DOWN AT MY SPEEDOMETER AND IT WAS STUCK OVER 120 MPH. I AM VERY UNHAPPY WITH GMC AND TELL EVERYONE I KNOW NEV…

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#1 PROBLEM-- I ONLY HAVE 40,000 MILES ON MY CAR AND BOUGHT IT LESS THAN A YEAR AGO. MY FUEL TANK DOES NOT WORK-- IT FLOATS AND I NEVER KNOW HOW MUCH GAS I HAVE IN MY TANK #2 PROBLEM- DRIVING HOME LAST NIGHT-- I LOOKED DOWN AT MY SPEEDOMETER AND IT WAS STUCK OVER 120 MPH. I AM VERY UNHAPPY WITH GMC AND TELL EVERYONE I KNOW NEVER TO BUY ANY CHEVY VEHICLES-- THESE PROBLEMS SHOULD NOT BE HAPPENING SO SOON ON A NEWER VEHICLE. *TR

NHTSA ODI #10224341

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE11014 · Fuel Level Gauge System Failure

Opened Apr 25, 2011 · Closed Sep 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.

Additional source detail variants (2)

Fuel System, Other

The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.

Fuel System, Other:storage:fuel Gauge System

The office of defects investigations (ODI) analyzed complaint data provided by General Motors (GM) as well as complaints submitted to ODI from consumers.In total, there were 5,089 unique reports indicating an inaccurate fuel level reading while driving.General Motors stated that this condition occurs when the contacts of the fuel sensor wear prematurely.Most of the complaints indicated an empty fuel gauge reading after filling the tank.Less than 10 percent of theODI complaints involved an engine stall incident.During this investigation, GM developed a remedy procedure and issued special coverage bulletin instructing dealers to install a new design fuel level sensor.The bulletin was sent to dealers on August 10, 2011 and the owner letter mailing began on August 15, 2011.See the investigative file for copies of GM's bulletin and owner letter.This preliminary evaluation is closed.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.